Fiori D 70 SL User manual

FIORI GROUP S.p.A.
Via per Ferrara, 7
41034 FINALE EMILIA (Modena Italia)
Tel. [phone] - Fax [phone]
http://www.fiorigroup.com
en_UK
TRANSLATION FROM
ORIGINAL LANGUAGE
USE AND MAINTENANCE MANUAL
RIF.
9301439202
9301439202 ed. 02
id.:
D 70 SL
DUMPER
D 70 SL REV. 04 06/10/2014

id.: D 70SL REV. 00 02/11/2009
CAUTION
For reasons of clarity, some illustrations in this
manual show the vehicle without guards.
Never use the vehicle without the guards and do
not start the engine when the engine guard is
open unless expressly indicated in the mainte-
nance operations.
CAUTION
STUDY THIS MANUAL BEFORE USING THE MA-
CHINE!
Operators and maintenance staff must read this
manual carefully before using the machine or car-
rying out maintenance work. In case of doubts, ask
your Dealer or employer. Do not attempt to guess
at the operations to perform, as this may cause
serious personal injuries or property damage.
This manual must be kept onboard the machine
for prompt consultation at any time, and must be
handed over to the new owner if the machine is
resold.

id.: D 70SL REV. 00 02/11/2009
D 70 SL REV. 02 01/04/2013
CONTENTS
INTRODUCTION
TECHNICAL FEATURES
SAFETY PRECAUTIONS
OPERATION AND USE
MAINTENANCE
OPTIONAL EQUIPMENT
1
0
2
3
4
5
6

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id.: D 70SL REV. 00 02/11/2009
CONTENTS
1INTRODUCTION
1.1. GENERAL RECOMMENDATIONS.................................................................................................. 13
1.2. SYMBOLS USED IN THE MANUAL................................................................................................14
1.3. DIRECTION REFERENCES............................................................................................................ 14
1.4. VEHICLE CONTROL AND DRIVING PHASES .............................................................................. 14
1.4.1. ROAD TRANSFER PHASE (PREFERENTIAL DRIVING DIRECTION).......................................... 14
1.4.2. WORKING PHASE (SLOW SPEED DRIVING)............................................................................... 14
1.5. INTENDED USE .............................................................................................................................. 15
1.6. UNAUTHORISED OR IMPROPER USE ......................................................................................... 15
1.7. DRIVER OF THE VEHICLE.............................................................................................................16
1.8. MANUFACTURER........................................................................................................................... 17
1.8.1. TECHNICAL SERVICE REQUESTS...............................................................................................17
1.9. MACHINE IDENTIFICATION........................................................................................................... 18
1.10. REGULATORY PROVISIONS......................................................................................................... 20
2TECHNICAL FEATURES
2.1. DIMENSIONS .................................................................................................................................. 21
2.2. TECHNICAL DATA ......................................................................................................................... 22
3SAFETY PRECAUTIONS
3.0. FOREWORD.................................................................................................................................... 25
3.1. PRECAUTIONS OF USE..................................................................................................................25
3.1.1. PERSONAL PROTECTION DEVICES (PPD) ................................................................................. 25
3.1.2. VEHICLE LIMITS............................................................................................................................. 25
3.1.3. NOISE LEVEL.................................................................................................................................. 25
3.1.4. VIBRATIONS’ LEVEL ..................................................................................................................... 26
3.1.4.a Vibration level on the “operator’s body” measured on the driver’s seat...........................................26
3.1.4.b Vibration level on the “hands/arms” measured on the steering wheel.............................................26
3.1.5. SAFETY DEVICE CHECKS............................................................................................................. 26
3.1.6. PRECAUTIONS WHEN USING ACCESSORIES ........................................................................... 26
3.1.7. PROHIBITION TO TRANSPORT PERSONS OR OBJECTS .......................................................... 26
3.1.8. GETTING ON AND OFF THE VEHICLE ......................................................................................... 27
3.1.9. DRIVER’S SEAT.............................................................................................................................. 27
3.1.10. DRIVER’S CAB / OPERATOR’S PROTECTIVE STRUCTURE.......................................................27
3.1.11. ROPS (ROLL OVER PROTECTIVE STRUCTURE)........................................................................ 27
3.1.12. FOPS (FALLING OBJECT PROTECTIVE STRUCTURE)............................................................... 28
3.1.13. SEAT BELTS ................................................................................................................................... 28
3.1.14. CHECKS BEFORE STARTING THE VEHICLE............................................................................... 28
3.1.15. STARTING THE VEHICLE............................................................................................................... 28
3.1.16. PRECAUTIONS WHILE DRIVING ..................................................................................................29
3.1.17. PRECAUTIONS WHILE DRIVING IN REVERSE............................................................................ 29
3.1.18. DANGEROUS WORKING CONDITIONS ....................................................................................... 30
D 70 SL REV. 01 02/01/2012

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D 70SL REV. 00 02/11/2009
CONTENTS
3.1.19. WORKING AREA ............................................................................................................................ 30
3.1.20. VISIBILITY OF THE WORKING AREA ...........................................................................................30
3.1.21. SITE CONDITIONS.......................................................................................................................... 31
3.1.22. PRECAUTIONS DURING OPERATIONS ....................................................................................... 31
3.1.23. WORKING ON SLOPES .................................................................................................................32
3.1.24. DRIVING ON ICY OR SNOW-COVERED SURFACES .................................................................. 32
3.1.25. ELECTRICAL LINES ....................................................................................................................... 32
3.1.26. CLOSED ENVIRONMENTS ............................................................................................................ 33
3.1.27. STOPPING THE VEHICLE ............................................................................................................. 33
3.1.28. PARKING THE VEHICLE................................................................................................................. 33
3.1.29. TOWING AND RECOVERY............................................................................................................. 34
3.1.30. TRANSPORT................................................................................................................................... 34
3.2. PRECAUTIONS AGAINST RESIDUAL RISKS ...............................................................................35
3.2.1. SLIPPING......................................................................................................................................... 35
3.2.2. MOVING PARTS ............................................................................................................................. 35
3.2.3. SHEARING OR TRAPPING ............................................................................................................ 35
3.2.4. CRUSHING ..................................................................................................................................... 35
3.2.5. OVERTURNING ............................................................................................................................. 36
3.2.6. TYRE BURSTING ........................................................................................................................... 37
3.2.7. ELECTRICAL RISKS ...................................................................................................................... 37
3.2.8. RISK OF SHORT-CIRCUIT ............................................................................................................37
3.2.9. BATTERY ........................................................................................................................................ 37
3.2.10. HOT AND PRESSURISED FLUIDS ...............................................................................................38
3.2.11. RISK OF BURNS.............................................................................................................................38
3.2.12. VENTILATION.................................................................................................................................. 38
3.2.13. INTOXICATION................................................................................................................................38
3.2.14. FIRE PREVENTION......................................................................................................................... 39
3.2.15. LOADING AND UNLOADING THE DUMP BODY .......................................................................... 40
3.3. PRECAUTIONS DURING MAINTENANCE OPERATIONS ........................................................... 41
3.3.1. CORRECT MAINTENANCE ........................................................................................................... 41
3.3.2. PRECAUTIONS DURING WELDING OPERATIONS......................................................................44
3.3.3. FAULTSAND UNAUTHORISED MODIFICATIONS........................................................................ 44
3.3.4. CLEANING THE VEHICLE.............................................................................................................. 44
3.3.5. WASTE FLUID/MATERIAL DISPOSAL............................................................................................ 44
3.4. WARNING AND SAFETY LABELS (RESIDUAL RISKS).................................................................45
3.4.1. LOCATION OF THE WARNING AND SAFETY LABELS ............................................................... 45
3.4.2.
MEANING OF THE WARNING AND SAFETY LABELS ..................................................................... 47
3.5. SAFETY DEVICES ON THE VEHICLE ..........................................................................................50
3.6. SAFETY DEVICES FOR ROAD USE .............................................................................................52
4 OPERATION AND USE
4.0. INTRODUCTION.............................................................................................................................. 57
4.1. REFERENCES AND DESCRIPTIONS OF THE MAIN DEVICES ................................................. 58
4.1.1. INSTRUCTION LABELS ON THE MACHINE..................................................................................59
4.2. CONTROLS AND GAUGES ...........................................................................................................61

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CONTENTS
4.2.1. DRIVER’S SEAT.............................................................................................................................. 61
4.2.1.a Steering wheel ................................................................................................................................ 61
4.2.1.b Height- and depth-djustable driver’s seat with seatbelt .................................................................61
4.2.1.c Service and emergency brake pedal ..............................................................................................62
4.2.1.d Accelerator pedal ........................................................................................................................... 62
4.2.1.e Parking brake button.......................................................................................................................62
4.2.1.f Pivoting driving post locking lever...................................................................................................62
4.2.1.g (Mechanical) gearshift control lever................................................................................................ 62
4.2.1.h Steering mode selection lever.........................................................................................................63
4.2.1.i Fuses and Relays ..........................................................................................................................63
4.2.1.l Cabin light....................................................................................................................................... 63
4.2.1.m Wiper .............................................................................................................................................. 63
4.2.1.n Windscreen washer fluid tank ........................................................................................................ 63
4.2.2. DRIVING POST INSTRUMENT PANEL ..........................................................................................64
4.2.2.a Electronic control panel....................................................................................................................64
4.2.2.b Hour counter/revolution counter......................................................................................................65
4.2.2.c Maintenance schedule.................................................................................................................... 65
4.2.2.d Forward/reverse gear selector........................................................................................................ 66
4.2.2.e Slow / fast gear selector..................................................................................................................66
4.2.2.f Reset button................................................................................................................................... 66
4.2.2.k Hazard light toggle switch............................................................................................................... 66
4.2.2.j Working light switch (OPTIONAL)....................................................................................................66
4.2.2.g Engine starter and stopping switch.................................................................................................. 67
4.2.2.h Rotary switch with horn push button direction indicators toggle switch ........................................... 68
4.2.3. OPERATING CONTROL PANEL..................................................................................................... 69
4.2.3.a Dumper raising lever ....................................................................................................................... 69
4.2.3.b Power socket.................................................................................................................................... 69
4.2.3.c Windscreen water switch ................................................................................................................69
4.2.3.d Water-in-fuel warning light ..............................................................................................................69
4.3. INSTRUCTIONS FOR USE.............................................................................................................70
4.3.1. REFUELLING................................................................................................................................... 70
4.3.2. LEVEL CHECK ................................................................................................................................ 71
4.3.3. ADJUSTING THE SEAT................................................................................................................... 71
4.3.4. ADJUSTING THE REAR-VIEW MIRROR........................................................................................ 72
4.3.5. DRIVING POST PIVOTING.............................................................................................................72
4.3.6. STARTING THE ENGINE ................................................................................................................ 73
4.3.7. ENGINE OPERATIONAT LOW RPM ..............................................................................................74
4.3.8. ADJUSTING WHEELALIGNMENT ..................................................................................................74
4.3.9. TESTING THE PARKING BRAKE ...................................................................................................74
4.3.10. STARTING AND DRIVING THE VEHICLE .......................................................................................75
4.3.11. FIELD OF INDIRECT VISIBILITY OF THE REAR OF THE VEHICLE .............................................76
4.3.12. STOPPING THE VEHICLE...............................................................................................................77
4.3.13. STOPPING THE ENGINE ................................................................................................................77
4.3.14. PARKING THE VEHICLE..................................................................................................................77
4.4. TRANSPORTING THE VEHICLE.....................................................................................................78
4.4.1. LIFTING THE VEHICLE WITH A CRANE.........................................................................................79
D 70 SL REV. 03 20/03/2014

10 id.:
D 70SL REV. 00 02/11/2009
CONTENTS
4.5. TOWING AND RECOVERY..............................................................................................................80
4.5.1
RELEASING THE PARKING BRAKE IN THE EVENT OFA BRAKE SUPPLY SYSTEM FAULT ......81
4.6. DRIVING ON PUBLIC ROADS.........................................................................................................82
4.7. PRECAUTIONS FOR USE IN COLD CLIMATE CONDITIONS........................................................83
4.8. PRECAUTIONS IN THE EVENT OF LONG PERIODS OF INACTIVITY ........................................83
4.9. WORKING PHASES.........................................................................................................................83
4.9.1. CORRECT USE OF THE VEHICLE .................................................................................................84
4.9.2. BEFORE GETTING ON THE VEHICLE (CHECKSAND WARNINGS)............................................84
4.9.3. CORRECT USE ON SLOPES..........................................................................................................84
4.9.4. DUMPER LOADING .........................................................................................................................85
4.9.5. DUMPER UNLOADINIG ..................................................................................................................85
4.9.6. DUMPING CORRECTLY ON SLOPES............................................................................................85
5 MAINTENANCE
5.1. FOREWORD.......................................................................................................................................87
5.1.1. VISUAL EXTERNAL INSPECTION.....................................................................................................88
5.1.2. CLEANING THE VEHICLE ................................................................................................................88
5.1.3. CHECKING FOR DAMAGES..............................................................................................................89
5.1.4. ACCESS TO THE MAIN DEVICES.....................................................................................................89
5.1.4.1.PARTS CONTAINED IN THE TOOL KIT.............................................................................................89
5.1.4.2.ROUTINE MAINTENANCE AND CHECKS.........................................................................................90
5.2. MAINTENANCE SCHEDULE..............................................................................................................91
5.3. RUNNING-IN AND SERVICE .............................................................................................................91
5.4. SCHEDULED MAINTENANCE TABLE...............................................................................................92
5.5. ENGINE MAINTENANCE SCHEDULE...............................................................................................94
5.6. RECOMMENDED LUBRICANTS AND FLUIDS TABLE .....................................................................96
5.7. GENERAL INSPECTIONS..................................................................................................................97
5.7.1. GREASE.............................................................................................................................................97
5.7.2.
CLEANING AND DRAINING THE FUEL TANK ..................................................................................98
5.7.3. ACCELERATOR CABLE LUBRICATION ............................................................................................98
5.8. AXLE AND WHEELS..........................................................................................................................99
5.8.1.
CLEANING THE AXLE AND DIFFERENTIAL BLEEDERS .................................................................99
5.8.2. CHECKING AND TOPPING UP THE OIL LEVEL IN THE FRONT AND REAR AXLES .....................99
5.8.3. REPLACING THE OIL IN THE FRONTAND REAR AXLES.............................................................100
5.8.4. CHECKING AND ADJUSTING THE TYRE PRESURE .....................................................................101
5.8.5. REPLACING THE WHEELS.............................................................................................................102
5.9. BRAKES............................................................................................................................................105
5.9.1. CHECKING AND TOPPING UP THE BRAKE FLUID LEVEL ..........................................................105
5.9.2. CLEANING THE BRAKE FLUID TANK BLEEDERS........................................................................105
5.9.3. REPLACING THE BRAKING SYSTEM FLUID.................................................................................106
5.9.4. EFFICIENCY OF THE HAND BRAKE ..............................................................................................107
5.9.5. CHECKING THE WEAR CONDITION OF THE BRAKING SYSTEM...............................................107
D70SL REV. 04 06/10/2014