Firegear Kalea Bay OFP-36LECO-N User manual

IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS
DO NOT ATTEMPT TO INSTALL OR OPERATE THIS APPLIANCE
Warning: For Outdoor Use Only
INSTALLATION PRECAUTION:
This replace requires a minimum 18-square inches (per side) of cross ventilation.
Failure to provide proper ventilation can void the warranty.
MODELS
MH# 60069
Natural Gas Description
OFP-36LECO-N 36” Open Front Fireplace
OFP-48LECO-N 48” Open Front Fireplace
OFP-60LECO-N 60” Open Front Fireplace
OFP-72LECO-N 72” Open Front Fireplace
DO NOT DISCARD. THIS MANUAL
HAS IMPORTANT OPERATING AND
MANTENANCE INSTRUCTIONS.
LEAVE WITH THE HOMEOWNER.
MODEL:
SERIAL #:
Kalea Bay
Outdoor Gas Fireplace
Installation and Operating Instructions

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 2
DANGER
CARBON MONOXIDE HAZZARD
This appliance can produce carbon monoxide
which has no odor.
Using it in an enclosed area can kill you.
Never use this appliance in an enclosed space
such as a camper, tent, car or home.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. If odor continues, keep away from
the appliance and immediately call
your gas supplier or re department.
WARNING
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or other appliances.
Any LP cylinder not connected for use
shall not be stored in the vicinity of this
or other appliances.
WARNING
Do not leave unattended during use.
Do not use for cooking.
Follow all gas leak procedures in this
manual prior to operation.
WARNING
Improper installation, adjustment,
alteration, service or maintenance
can cause injury of property damage.
Read the installation, operating and
maintenance instructions thoroughly
before installing or servicing this
equipment.
WARNING
If the information in these instructions is not followed exactly, a re or explosion
may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity
of this or other appliance.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 3
SAFETY
CERTIFICATION: These outdoor replaces are tested and
approved to ANSI Z21.97-2014, CSA 2.41-2014
standards by Underwriters Laboratories using listing
MH#60069. It should be installed by a qualied installer in
accordance with local and state building codes using
National Fuel Gas Code ANSI Z223.1/NFPA54 or current
CSA-B149.1 installation codes for Gas Burning Appliances
and Equipment in Canada.
DESCRIPTION: These Outdoor replace models come
ready to operate with HI/LO capabilities once installation is
complete.
These are radiant replaces only and do not have a fan
option. Do not burn real wood or other combustible
materials in these replaces. Use only approved media.
All models are shipped as Natural Gas but can be
converted to Propane Gas by ordering an optional
conversion kit. See page 29.
There is no top or rear venting required for this replace,
however, it is mandatory to provide adequate clearances
according to this manual and cross ventilation in the
enclosure.
The burner assembly is removable for service. NEVER
obstruct the front opening(s) of the replace.
LOCAL CODES
Install and use replace with care. Follow all local codes.
In the absence of local codes, use the latest edition of the
National Fuel Gas Code ANSI Z223.1/ NFPA54.
Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
All media (i.e. lava rock, lava stones, lava boulders and
re glass) have the potential of thermal spalling. This is a
process that may occur when media is wet and moisture
gets trapped inside of the material due to rapid temperature
differences. When this happens the media has the
potential to crack or “pop” outside the replace. Heavy
rains, high humidity and the presence of moisture can
contribute to this process.
1. This appliance is congured from the factory only as
Natural gas. It appliance can be converted to LP gas.
2. Do not place Propane (LP) supply tanks inside any
unapproved structures. Locate propane tanks outdoors
if unsure.
3. This replace is to be used only outdoors in a well
ventilated space and shall not be used in a building,
garage, or any other enclosed area.
4. Do not use this replace as a wood burning replace.
Use only high temperature media approved for use with
this replace.
5. Do not use this replace to cook or burn paper or other
objects.
6. Do not use if exposed to or under water. Immediately
call a qualied service technician to inspect the
replace and replace any part of the control system
and any gas control which has been under water.
7. Turn replace OFF and let cool before servicing. Only
a qualied service person should perform service.
ALWAYS USE CAUTION WHEN USING THE FIREPLACE
Extra caution should be taken when lighting a replace
when heavy rains, high humidity and moisture are present.
Light the replace and leave the area while the heat
dissipates any moisture out of the media. We strongly
recommend that during this drying out time that you monitor
the replace from a distance. This drying out period should
be no less than 30 minutes. Continue monitoring the ame
from a safe distance to ensure that all popping has ceased
before fully enjoying the re.
CAUTION:
CALIFORNIA PROPOSITION 65
WARNING
This product is designed to operate with one of the following fuel sources: Liquid Propane or Natural Gas.
The fuel used to operate this product, and the products of combustion of such fuel, can expose you to
chemicals including Benzene which is known to the State of California to cause cancer, birth defects and
other reproductive harm and Carbon Monoxide which is known to the State of California to cause birth
defects or other reproductive harm.
(For more information go to: www.p65Warnings.ca.gov.)

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 4
Certication, Description & Safety Information 3
Installation Precautions 5-7
Gas Line & Cross Ventilation Requirements 6-7
Hard Piping & High Elevation 7
Fireplace Specications 8
Gas Pipe Sizing 9
Single-Sided Fireplace Application 10
Dimensions; Combustible Clearances; Mantel Clearances 11
Framing with Metal Studs 12
See-Through Fireplace Application 13-15
Dimensions; Combustible Clearances; Mantel Clearances 14
Framing with Metal Studs 15
Final Preparation
Wiring to Control Box 16
Control Box Installation 17-18
Wiring Diagrams 19-20
Installing Pilot Covers in Burner Pan 21
Installation of Media in Burner Pan/Trough & Pilot Operation 22-23
Installation of Hoods and Windshield 23-24
Glass Holder Installation and Windshield 24-25
Flame Height 25
Programming Optional Remote Controls 25
Operation
Operating & Lighting Instructions 26
Replacement Parts 27
Replacement Parts List 28
Gas Conversion (Natural Gas to LP Gas) 29-31
Fireplace Maintenance 32
Troubleshooting 33-34
Optional Accessories 35
Warranty 36
TABLE OF CONTENTS
Fuels used in gas red appliances, and the products of combustion such as fuels, contain
chemicals known to cause cancer, birth defects and/or other reproductive harm.
This warning is issued pursuant to the California Health & Safety Code Sec. 25249.1
IT IS IMPORTANT TO READ THROUGH THE ENTIRE INSTALLATION MANUAL
BEFORE BEGINNING INSTALLATION OF THIS FIREPLACE!!
This replace ships from the factory as a single-sided replace.
An optional kit must be purchased to convert it into a see-through replace.
If you choose to install it as a see-through, ensure you use pages 12 & 13 for proper
specications. Carefully read through this manual to understand.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 5
INSTALLATION PRECAUTIONS
1. These replaces are designed for outdoor use only. Not approved for any indoor use.
2. We recommend using ¾” black iron pipe; however please refer to the NFPA54 (National Fuel Gas Code) for proper
pipe sizing when exceeding 20-feet in length for replaces .
3. Determine which replace you are preparing to install, single-sided or see-through. (Refer to page 9 or 12).
4. This replace is not a “load bearing” replace. All nishing materials must be supported by the surrounding
structure and not rely on the replace itself.
5. Follow the local code requirements for the gas type being used. This replace should be installed in accordance with
local codes and ordinances or in the absence of local codes, with the latest National Fuel Gas Code, ANSI Z223.1
NFPA54 or CSA B149.1, Natural and Propane Installation Code in Canada.
6. Fireplaces create high temperatures, it is very important to have any combustibles at a safe distance.
7. Fireplace should never be left unattended while in operation. It should always be a safe distance from all trees and
combustible landscape materials.
8. The replace must be installed on a at, level, stable, non-combustible surface. Exception: It is permissible
to place one layer of ½” cement board underneath the entire replace, then it may sit on a at, level, stable,
combustible surface. Drainage is critical to ensure that water does not damage gas valve and components.
Never install the replace below grade.
9. CAUTION: A minimum of 18 square inches of cross ventilation (per side) is required to keep the inside of the
enclosure dry. Install the supplied VENT-KIT-6x12SS approximately 3 to 4 inches from the oor centered on each end
of the replace (See Fig. 3, page 6).
10. Never ll the cavity under and around the valve box with any material, this is air space necessary for ventilation.
11. Only non-combustible materials (i.e. metal studs and cement board) should come in direct contact with any part
of the replace. Underneath area should be non-combustible or a at level combustible surface according to the
clearances specied in this manual. Bend out nailing anges on ends of replace and secure to metal studs.
12. Hearth Extension: A hearth extension is not required with this replace. Any hearth extension used is for
appearance only and does not have to conform to a standard hearth extension installation requirements.
13. This replace is designed to have glass media covering the burner trough, so the burner tube is not visible.
Media is NOT provided and must be purchased seperately. When installing media use minimum of ½” to ¾”
diameter Firegear Outdoors glass to ll the burner trough. After the burner trough is covered you are permitted to ll
the remaining area in the burner pan. DO NOT COVER THE IGNITION HOOD WITH ANY ROCK OR MEDIA. See
Figs. 33 & 34 on pages 25 and 26 for details.
14. Gas lines and ttings must be installed into the non-combustible structure. All gas connections must be leak tested
before installation of the replace. Leak detection is required before regular use of the replace.
15. Do not use media that will absorb moisture over time and will not release this moisture quickly. Moisture can boil in
this media and can rapidly break apart and cause property damage or personal injury.
16. Never leave any other combustible material on top of the replace. This could cause unsafe operation of this system
and damage to the component that will not be covered under our warranty.
17. It is recommended to wear gloves when moving the replace into position and watch for sharp edges when handling
the replace.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 6
IMPORTANT: It is permissible to reverse the burner pan in
the eld to enable a closer gas line connection if necessary.
BURNER PAN REMOVAL
Step 1: Lift out the pilot cover on each end of the burner.
Step 2: Remove the three (3) screws in the bottom end.
Then lift the bottom end up and out from both sides of the
burner pan area.
Step 3: Remove the four (4) screws (two on each end) out
from the burner pan. They are located at the outer edge of
the burner pan, on each corner (See Fig. 2).
GAS LINE: The gas line must have a predetermined location to enable it to be installed. Fig. 1 shows one example of an
inlet gas line with a gas shut off at the replace. This allows a technician to shut the inlet gas supply OFF and remove the
burner for servicing. Ensure you follow the local and state gas codes per your installation.
RECOMMENDATION: Once the gas line is established it is recommended to remove the burner pan from the rebox
until the replace is in the nal stages and ready for the burner installation. See burner pan removal below in Fig. 2.
INSTALLATION PRECAUTIONS
FRAMING: After framing is complete, place the replace into position and secure it with the side nailing anges. Next
install cement board, securing it to the metal studs and replace. The framing provides for a ush t up to the opening of
the replace. DO NOT PROTRUDE INTO THE FIREPLACE OPENING WITH CEMENT BOARD.
Fig.1 Close up view of inlet gas connection with
shut-off valve.
VENTILATION FOR NON-COMBUSTIBLE ENCLOSURE
Fireplaces are subjected to many outdoor elements such as
rain, snow, wind, heat or cold. A minimum of 18 square
inches of cross ventilation (2 sides) is required to keep
the components in good working order. Use Fig. 3 as a
guide.
Fig 3. Cross ventilation example providing minimum of 18-square
inches per side using Firegear VENT-KIT-6x12SS provided.
CAUTION: BEFORE BEGINNING INSTALLATION CAREFULLY REMOVE THE
GLASS WINDSHIELD, PARTS BOX AND ANY PACKING MATERIALS FROM
FIREPLACE AND SET ASIDE FOR LATER USE.
B
u
r
ner
Fireplace Side Wall
Remove Screws
B
u
rn
erp
a
n
B
o
t
to
mE
n
d
Fig. 2 Removal of burner pan screws.
Gas Shut-o
GAS CONVERSION: The burner pan must be removed from the replace to convert it to LP gas. See pages 29-31.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 7
INSTALLATION PRECAUTIONS
HARD PIPING TO FIREPLACE WITHOUT GAS PROXIMITY
NOTE: We recommend using ¾” black iron pipe; however please refer to the NFPA54 (National Fuel Gas Code) for
proper pipe sizing when exceeding 20-feet in length for replaces rated above 100,000 BTU.
1. Turn OFF gas supply system. NOTE: All gas connections (except for brass to brass) require the following: Clean
pipe threads using either a wire brush or steel wool. Apply pipe sealant to the ttings before making any connection.
BE CAREFUL! Ensure all gas connections are snug, but do not over tighten!
2. Extend the gas supply using minimum of ¾” black iron pipe or an approved exible gas line from existing house
supply. This can be accomplished by teeing off or tapping into a gas line connection. Install necessary pipe for the
distance required and then install a manual shut-off valve at the exterior house wall. If pipe is to pass through a
foundation or house wall, make sure to re-seal the area around the pipe with weather sealant.
3. The primary gas shut-off (supplied) will require a ½” male ared tting to enable connection of the stainless steel ex
gas line supplied with the replace (See Fig. 1 page 6).
IMPORTANT
Installation of Natural or Liquid Propane Gas should be done by a qualied installer, service agency or gas supplier.
This appliance must be isolated from the gas supply piping system by closing its manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than ½ “psig (3.5kPa)
WARNING: Proper clearances from combustible, construction materials must be maintained from all sides, top and
bottom of this appliance.
HIGH ELEVATION INSTALLATION
This appliance is listed for elevations from 0 to 4500 feet in Canada and the U.S. If elevation exceeds 4500 feet it may
be necessary to decrease the input rating by changing the existing burner orice to a smaller size. Input should be
reduced 4% for each 1000 feet beyond the 4500 feet above sea level. Check with your local gas utility for assistance in
determining the proper orice in your location. In some cases the heating value may already be reduced and downsizing
the orice may not be necessary.
PAY CLOSE ATTENTION TO THE FOLLOWING PAGES. THIS FIREPLACE IS SHIPPED AS A
SINGLE-SIDED FIREPLACE, HOWEVER YOU HAVE THE OPTION TO CONVERT IT INTO A
SEE-THROUGH FIREPLACE WITH AN OPTIONAL KIT. SEE-THROUGH DIMENSIONS AND
CLEARANCES ARE LISTED ON PAGE 12 & 13.
3-4”
Vent
The vents (VENT-KIT-6x12 ) used for cross ventilation should
be installed at each end of the replace. Vents should be
placed 3-4” from the bottom of the replace and centered side
to side as shown in Fig. 3B.
Fig. 3B Vent location.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 8
FRAMING FIREPLACE
NG Models:
NG
Factory
Orice
NG
Btu’s
High
NG
Btu’s
Low
NG Low
Rate
Screw
LP
Conversion Kit
LP Factory
Orice
LP Low Rate
Screw
OFP-36LECO-N #41 31,000 18,500 #44 OFP-36LECO-LPK OAS-LP52 ECO-LSS-52
OFP-48LECO-N #32 43,500 24,500 #34 OFP-48LECO-LPK OAS-LP48 ECO-LSS-46
OFP-60LECO-N #30 50,000 36,000 #27 OFP-60LECO-LPK OAS-LP44 ECO-LSS-42
OFP-72LECO-N #25 65,000 42,000 #18 OFP-72LECO-LPK OAS-LP42 ECO-LSS-35
Disclaimer: Btu listings are based on 7.0”WC for Natural Gas at inlet side
of gas regulator. Flex line sizing and proper gas pipe sizing can affect Btu’s.
As a result, your Btu’s may vary slightly from Table 1 specications.
NOTE: These replaces come shipped as Natural Gas models only. There is an LP conversion kit available as an
accessory. Ensure you order the specic conversion kit for your model replace. Table 1 shows the applicable information
if converting to Liquid Propane (LP) gas. See page 29.
IMPORTANT: It is permissible to reverse the burner pan in the eld to enable a closer gas line connection if necessary.
SPECIFICATIONS
Table 1. Fireplace specications and conversion kits.
Table 2 Gas Pressures
Pressure NG LP
Min. Inlet 5.0” WC 10.5” WC
Max. Inlet 10.5” WC 13.0” WC
Normal Inlet 7.0” WC 11.0” WC
Manifold 4.0”WC 10.0”WC
Fig. 4 The replace ships on a wooden skid. Remove the
screws as shown and lift replace off of skid.
Note: Number of screws vary with model size.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 9
REFERENCE
GAS PIPE SIZING
Length of Pipe in Feet 1/2” 3/4” 1” 1 - 1/4” 1 - 1/2” 2” 2 - 2 1/2” 3” 4”
10 275 567 1071 2205 3307 6221 10140 17990 35710
20 189 393 732 1496 2299 4331 7046 12510 25520
30 152 315 590 1212 1858 3465 5695 10110 20620
40 129 267 504 1039 1559 2992 4778 8481 17300
50 114 237 448 913 1417 2646 4343 7708 15730
60 103 217 409 834 1275 2394 3908 6936 14150
70 89 185 346 724 1086 2047 3329 5908 12050
80 78 162 307 630 976 1811 2991 5309 10830
90 69 146 275 567 866 1606 2654 4711 9613
100 63 132 252 511 787 1496 2412 4281 8736
125 54 112 209 439 665 1282 2083 3618 7382
150 48 100 185 390 590 1138 1808 3210 6549
175 43 90 168 353 534 1030 1637 2905 5927
200 40 83 155 325 491 947 1505 2671 5450
300 37 77 144 303 458 887 1404 2492 5084
NATURAL GAS : PIPE SIZING CHART
• Natural Gas (NG) flow is given in
thousands of BTU/hr. = 1cubic
foot of NG gas - 1000 BTU
• Nominal pressure at the burner
for Natural Gas is 3.5” of water
column. (Typical machine supply
5”-7”)
• Pipe length must include
additional length for all fittings.
Add approximately 5 feet of pipe
per fitting.
• Natural Gas Example: A machine
with a burner that requires
440,000 BTU would need a 1 -1/4”
pipe for a 20” long run.
LIQUID PROPANE : PIPE SIZING CHART
NOTE: The sizing charts above list the specific pipe sizes required for the amount of BTU’s for a new gas line installations. If you
are using an existing gas line you must take into consideration the existing gas line capacities to ensure you will have proper
pressure. This chart is for reference only, we recommend you consult with a Licensed Plumber/Gas Fitter or NFPA54 (National Fuel
Gas Code - current edition) for more details.
Length of Pipe in Feet 1/2” 3/4” 1” 1 - 1/4” 1 - 1/2” 2” 2 - 2 1/2” 3” 4”
10 108 230 387 793 1237 2259 3640 6434 -
20 75 160 280 569 877 1610 2613 5236 9521
30 61 129 224 471 719 1335 2165 4107 7859
40 52 110 196 401 635 1143 1867 3258 6795
50 46 98 177 364 560 1041 1680 2936 6142
60 42 89 159 336 513 957 1559 2684 5647
70 38 82 149 317 476 896 1447 2492 5250
80 36 76 140 239 443 840 1353 2315 4900
90 33 71 133 275 420 793 1288 2203 4667
100 32 68 126 266 411 775 1246 2128 4518
125 28 60 117 243 369 700 1143 1904 4065
150 25 54 105 215 327 625 1008 1689 3645
175 23 50 93 196 303 583 993 1554 3370
200 22 47 84 182 280 541 877 1437 3160
300 17 37 70 145 224 439 686 1139 2539
• Liquid Propane (LP) Gas flow is
given in thousands of BTU/hr. =
1cubic foot of LP gas - 2500 BTU.
• This chart refers to low pressure LP,
after regulation, Standard nominal
pressure at the burner for Liquid
Propane Gas is 11” of water column.
• Pipe length must include additional
length for all fittings. Add
approximately 5 feet of pipe per
fitting.
• LP Example: A machine with a
burner that requires 440,000 BTU
would need a 1” pipefor a 20’ long
run.
GAS PIPE SIZING
Table 3 Gas pipe sizing chart

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 10
This replace comes with two boxes prepackaged inside and
outside the replace. Do not discard any boxes unless noted
to do so. Read the list below for the contents.
PART NUMBER DESCRIPTION QTY.
77140 Parts box (includes all parts in box) 1
VENT-6X12SS 6x12 vent kit (includes 2- stainless vents;
12- washers, 12- nuts; 12- screws & manual)
1
01-487 01-487 connector valve ½” 1
ST3-100-1027 Wire screen mesh 1
77116 10-foot Module Wire Harness 1
76207 Pilot cover 2
77139 FG Control Box Assembly 1
VCS-ECOBBUEXT120 120” extension wire harness for battery pack 1
BATTC C-size batteries 4
(36”) 73230 (48”) 74230
(60”) 75230 (72”) 76230
Windshileld parts box (includes all items listed
below)
1
76119 Glass Holder - Right 1
76124 Glass Holder - Left 1
77129 8-32x ½” Phillips pan screw SS 11
(36”) 73131 (48”) 74131
(60”) 75131 (72”) 76131
Hood 1
(36”) KB-36-73120
(48”) KB-36-73120
(60”) KB-60-73120
(72”) KB-72-73120
Windshield (see part # for specic sizes) 1
The bottom support n seen in several gure drawings on pages 11 to 14 has pre-punched holes on inside edge to
secure the replace into position before attaching cement board.
SINGLE-SIDED FIREPLACE
DIMENSIONS, FRAMING
AND CLEARANCES SECTION

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 11
SINGLE-SIDED FIREPLACE DIMENSIONS & CLEARANCES
Table 4 Fireplace dimensions and clearances. Ensure you follow the proper clearances during installation.
Fig. 5 Fireplace dimensions; refer to Table 3.
Model:
Natural Gas (NG) A
Overall
Length
B
Inside
Opening
C
Overall
Height
D
Opening
Height
E
Overall
Depth
F
Leg
Height
G
Valve
Box
Depth
H
Clearance
To
Combustible
Side Wall
I
Clearance
To
Combustible
Ceiling
OFP-36LECO-N 40” 36” 37½” 16” 16¼” 11½” 8¾” 6” 42 ½”
OFP-48LECO-N 52” 48” 37½” 16” 16¼” 11½” 8¾” 6” 42 ½”
OFP-60LECO-N 64” 60” 37½” 16” 16¼” 11½” 8¾” 6” 42 ½”
OFP-72LECO-N 76” 72” 37½” 16” 16¼” 11½” 8¾” 6” 42 ½”
Fig. 6 Single-sided replace clearance to
combustibles (See Table 3) Fig. 7 Open front replace mantel clearances
FRONT VIEW
TOP VIEW
END VIEW
E
E
C
6”
20”
F
D
A
B
G
Bottom Finish Fin
Hood
½”
½”
(Typ. Each Side)
(Typ. Each Side)
I
H
END VIEW
SIDEWALL
CEILING
FLOOR
11½”
Back Front
END VIEW
12”
18”
TOP OF
FIREPLACE
6”
12”
Non-Combustible
Facing Material
Combustible
Material Permitted
Combustible
Shelf
Metal Studs

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 12
Model:
Natural Gas (NG) A
Width
B
Height
C
Depth
OFP-36LECO-N 40 ½” 37 ¾” 15¾”
OFP-48LECO-N 52 ½” 37¾” 15¾”
OFP-60LECO-N 64 ½” 37 ¾” 15¾”
OFP-72LECO-N 76 ½” 37 ¾” 15¾”
Fig. 8 Framing dimensions using all non-combustible materials for single-sided replace; refer to Table 4.
SINGLE-SIDED FRAMING DIMENSIONS WITH METAL STUDS
Table 5 Fireplace framing dimensions.
NOTE: This replace requires metal studs for framing. WOOD STUDS ARE NOT PERMITTED.
A
B
Metal Studs Metal Studs
*Metal studs shown in gray.
Bottom Support Fin
Hood
C
Metal Studs
Metal Studs
(Front)
NOTE: This outdoor replace is not a “load bearing”
replace. All nishing materials must be supported
by the surrounding structure and not rely on the
replace itself.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 13
SEE-THROUGH FIREPLACE
DIMENSIONS, FRAMING
AND CLEARANCES SECTION

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 14
END VIEW
12”
18”TYP.
TOP OF
FIREPLACE
6”
12”
Non-combustible
facing material
Combustible
Material Permit-
Metal
Studs
6”
12”
Combustible Shelf
Combustible Shelf
Fig. 12 See-through replace mantel clearances
SEE-THROUGH FIREPLACE DIMENSIONS & CLEARANCES ONLY
Table 6 Fireplace dimensions and clearances.
Fig. 10 Fireplace dimensions; refer to Table 6
Model:
Natural Gas
(NG)
A
Overall
Length
B
Inside
Opening
C
Overall
Height
D
Opening
Height
E
Overall
Depth
F
Leg
Height
G
Valve
Box
Depth
H
Clearance
To
Combustible
Side Wall
I
Clearance
To
Combustible
Ceiling
OFP-36LECO-N 40” 36” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
OFP-48LECO-N 52” 48” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
OFP-60LECO-N 64” 60” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
OFP-72LECO-N 76” 72” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
Fig. 11 See-through replace clearance to
combustibles (See Table 6)
I
H
END VIEW
SIDEWALL
CEILING
FLOOR
11½”
Back Front
This replace ships from the factory as a single sided replace, but by removing the back panels you can convert it
into a see-through replace. Your specic application, single sided verses see-through, will determine your installation.
Ensure you follow the proper clearances during installation.
FRONT VIEW
TOP VIEW
END VIEW
E
E
C
6”
20”
F
D
A
B
G
Bottom Finish Fin
Hood
½”
½”
(Typ. Each Side)
(Typ. Each Side)

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 15
Model:
Natural Gas (NG) A
Width
B
Height
C
Depth
OFP-36LECO-N 40 ½” 37 ¾” 15”
OFP-48LECO-N 52 ½” 37¾” 15”
OFP-60LECO-N 64 ½” 37 ¾” 15”
OFP-72LECO-N 76 ½” 37 ¾” 15”
Fig. 13 Framing dimensions using all non-combustible materials for see-through replace; refer to Table 7.
SEE-THROUGH FRAMING DIMENSIONS WITH METAL STUDS
Table 7 Fireplace framing dimensions.
NOTE: This outdoor replace is not a “load bearing”
replace. All nishing materials must be supported
by the surrounding structure and not rely on the
replace itself.
A
B
Metal Studs Metal Studs
* Metal studs shown in gray.
Bottom Support Fin
Hood
C
Metal Studs
Metal Studs
Top view showing ½” lip using
non-combustible facing material at front face
NOTE: This replace requires metal studs for framing. WOOD STUDS ARE NOT PERMITTED.

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 16
# 77115
# 77113
ON/OFF LOW
HIGH LEARN
CONT.
PILOT
Battery Drawer
# VCS-ECOBBUEXT32 # VCS-ECOBBUEXT32
# VCS-ECOBBUEXT120
Fig. 14 Overview of replace wiring to control box. Note: The replace is provided with 10-feet of wire. If you require a longer length, an optional 10-foot wire harness 77116 & VCS-ECOBBUEXT120 are available in replaemet parts section.
WIRING TO CONTROL BOX

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 17
CONTROL BOX INSTALLATION
Step 4: Remove the control box from the components parts carton. The replace is supplied with 10-feet of wiring for the
control box switch installation. Find a suitable location within a close proximity of the replace for convenience of operation
and mount the control box upright and level as shown in Fig. 14 on page 16. Use Figs 15 & 16 for dimensional reference.
CAUTION: Ensure all switches are in the OFF position. “I” indicates ignite/ON and “O” indicates OFF. The switch on the
far right is a “Learn” switch. It does not turn ON and OFF, it remains in its original position.
Step 5: Remove the four (4) outer screws from each corner inside the cover plate shown in Fig. 15 and remove the outer
face plate and nylon latch. This will expose the mounting plate. See Fig. 16. CAUTION: Do not remove the two center
screws from the cover plate. This will release the entire switch box wiring from inside the junction box and make it difcult
to reinstall.
Step 6: Install the control box mounting plate into framing members/nish material and secure into place. Replace the
mounting plate ush with wall materials or allow for depth of wall material to slide under the four corners of the plate. The
mounting plate will then be ush with the wall.
Fig. 15 Control box with 8 ¾” x 8 ¾” cover/face plate.
Cover Plate Surrounding Switch
Remove screws to mount switch plate
Remove screws to mount switch plate
ON/OFF LOW
HIGH LEARN
CONT.
PILOT
Battery Drawer
Nylon Latch
5 /”
5 /”
Mounting plate under switch cover
ON/OFF LOW
HIGH LEARN
CONT.
PILOT
Battery Drawer
Fig. 16 Control box mounting plate
Step 1: After the replace has been framed into position begin determining the control box location. Locate the module
wire harness (#77115) and battery pack harness (#VCS-ECOBBUEXT32) protruding outside of the valve box. Refer to
page 16 Fig. 14.
Step 2: Connect the module wire harness #77115 to #77113 wire harness (10’ wire harness from parts box).
Step 3: Connect the #VCS-ECOBBUEXT32 to the other #VCS-ECOBBUEXT120 (10’ battery pack wire harness from
parts box).

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 18
Connect the
2-PIN connector
Step 8: Reinstall the control box cover/face plate and nylon latch back on the control box mounting plate.
Step 9: Turn (rotate) the nylon latch up or down (out of the way) of the battery box drawer (Fig. 16; page 17).
Step 10: Pull the battery box drawer out of the control box and install the (4) C-size batteries (included) in the battery
pack. Follow the diagram inside for battery direction.
Step 11: Look for the 2-PIN connector at the back of the battery pack and the mating 2-PIN connector inside the control
box. Insert the male connetor into the female connector then carefully install the battery pack drawer back into the control
box. Move the nylon latch over edge of the battery box drawer to secure it into place. See Fig. 18. Note: Careful not to
pinch the wires when installing the battery box drawer back into the control box.
CONTROL BOX INSTALLATION
Step 7: Feed the wire harrness (# 77113) up to the control box and attach the Molex connectors from the module wire
harness to the control box wire harness. At the same time, connect the 2-PIN connector (#VCS-ECOBBUEXT32) from
module wire harness to the 2-PIN connector inside the control box. See Fig. 17. Refer to page 16 Fig. 14.
Battery Wire
Connection
Molex Wire
Connection
Control Box
Wire Connection Detail
Fig. 17 Wire connection detail
Fig. 18 Battery pack wire connection

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 19
Fig. 19 This wiring diagram shows wiring from control panel and battery pack to control module. Each is independent of the other.
MODULE & BATTERY PACK WIRING
#77114 #77116 #77115
LEARN
ON/OFF
HI/LOW
IPI/ CONT PILOT
VCS-ECOMOD
(Inside valve box)
REPRESENTS COMPONENTS INSIDE
CONTROL BOX
REPRESENTS COMPONENTS
INSIDE FIREPLACE
Brown
Blue
Yellow
Black
C Battery
C Battery
C Battery
C Battery
VCS-BBUC Battery Pack
VCS-ECOBBUEXT32
VCS-ECOBBUEXT32
VCS-ECOBBUEXT120

Kalea Bay Outdoor Fireplace REV. 4-17-19 Page 20
VALVE SAFETY WIRE
(V-Wire)
VCS-ECOMOD
(Control Module)
1/2 PSI SPAIN
INLET
OUTLET
PILOT TUBE
S
I
SWITCHES
POWER
MOTOR COMM.
BATT
V
BRONZE INSULATED WIRE
BLACK WIRE
BRASS WIRE
(GROUND)
MOTOR DRIVE WIRES
SWITCHES MOUNTED
IN CONTROL BOX
LOW RATE SET SCREW
C Battery
C Battery
C Battery
C Battery
Fig. 20 This wiring diagram shows the components inside the valve box. The dotted line box shows the components external of the valve box.
WIRING DIAGRAM INSIDE VALVE BOX