Firegear OFP-L36TFS-N User manual

Kalea Bay Outdoor Gas Fireplace
Installation and Operating Instructions
IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS
DO NOT ATTEMPT TO INSTALL OR OPERATE THIS APPLIANCE
Warning: For Outdoor Use Only
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
INSTALLATION PRECAUTION:
This replace requires a minimum 18-square inches (per side) of cross ventilation.
Failure to provide proper ventilation can void the warranty.
MODELS
Natural Gas Description Propane
OFP-L36TFS-N 36” Open Front/See-Through Fireplace OFP-L36TFS-P
OFP-L48TFS-N 48” Open Front/See-Through Fireplace OFP-L48TFS-P
OFP-L60TFS-N 60” Open Front/See-Through Fireplace OFP-L60TFS-P
OFP-L72TFS-N 72” Open Front/See-Through Fireplace OFP-L72TFS-P
MH# 60069
This is a Single-Sided replace with the option of
converting it into a See-Through replace.

DANGER
CARBON MONOXIDE HAZZARD
This appliance can produce carbon monoxide
which has no odor.
Using it in an enclosed area can kill you.
Never use this appliance in an enclosed space
such as a camper, tent, car or home.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. If odor continues, keep away from
the appliance and immediately call
your gas supplier or re department.
WARNING
Do not store our use gasoline or other
ammable vapors and liquids in the
vicinity of this or other appliances.
Any LP cylinder not connected for use
shall not be stored in the vicinity of this
or other appliances.
WARNING
Do not leave unattended during use.
Do not use for cooking.
Follow all gas leak procedures in this
manual prior to operation.
WARNING
Improper installation, adjustment,
alteration, service or maintenance
can cause injury of property damage.
Read the installation, operating and
maintenance instructions thoroughly
before installing or servicing this
equipment.
WARNING
If the information in these instructions is not followed exactly, a re or explosion
may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity
of this or other appliance.
REV. 1-5-17 Page 1
Kalea Bay Outdoor Fireplace

REV. 1-5-17 Page 2
Kalea Bay Outdoor Fireplace
1. This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases.
2. Do not place Propane (LP) supply tanks inside any
structure. Locate propane tanks outdoors.
3. This replace is to be used only outdoors in a well
ventilated space and shall not be used in a building,
garage, or any other enclosed area.
4. Do not use this replace as a wood burning replace.
Use only high temperature media approved for use with
this replace.
5. Do not use this replace to cook or burn paper or other
objects.
6. Do not use if exposed to or under water. Immediately
call a qualied service technician to inspect the
replace and replace any part of the control system
and any gas control which has been under water.
7. Turn replace OFF and let cool before servicing. Only
a qualied service person should service and perform
service.
8. To prevent performance problems in Propane (LP)
replaces, do not use a Propane tank less than 100lbs.
capacity.
SAFETY
COMMONWEALTH OF MASSACHUSETTS
REQUIREMENTS
These appliances are approved for installation in the US
state of Massachusetts if the follow additional requirements
are met:
• Un-vented Room Heaters shall be installed in
accordance with 527 CMR 30.
• Installation and repair must be done by a plumber
or gas tter licensed in the Commonwealth of
Massachusetts.
• The exible gas line connector used shall not exceed
36-inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type
valve.
• Unvented appliances may NOT be installed in bed-
rooms or bathrooms.
• A working smoke detector must be installed in the area
where vent-free appliances are installed.
Seller of of unvented Propane or Natural gas-red
supplemental room heaters shall provide to each purchaser
a copy of 527 CMR 30 upon sale of the unit.
State of Massachusetts: The installation must be made
by a licensed plumber or gas tter in the Commonwealth
of Massachusetts.
Sellers of unvented Propane or Natural gas-red supple-
mental room heaters shall provide to each purchaser a
copy of 527 CMR 30 upon sale.
Vent-free gas products are prohibited for bedroom or
bathroom installation in the Commonwealth of
Massachusetts.
CERTIFICATION: The Kalea Bay Outdoor replaces are
tested and approved to ANSI Z21.97-2014, CSA 2.41-2014
standards by Underwriters Laboratories using listing
MH#60069. It should be installed by a qualied installer in
accordance with local and state building codes using
National Fuel Gas Code ANSI Z223.1/NFPA54 or current
CSA-B149.1 installation codes for Gas Burning Appliances
and Equipment in Canada.
DESCRIPTION: These Outdoor replace models come
pre-programmed and ready to operate with HI/LO
capibilitties once installation is complete. They use an
electronic ignition that runs off of (4) AA batteries or an
optional adapter (AF-4000ADP24). These are radiant
replaces only and do not have a fan option. Do not
burn real wood or other combustible materials in these
replaces. Use only approved glass media. Each model
is available for Natural or Propane gas and must be
ordered accordingly. They are not eld convertible. There
is no venting required for this replace. Provide adequate
clearances according to this manual and cross ventilation.
The burner assembly is removable for service. NEVER
obstruct the front opening(s) of the replace.
NOTE: This replace comes with (4) metal standoffs
attached (at) secured to the top of the rebox. These
are to be used if combustible materials are being used as
part of the installation. If all non-combustible materials are
being used for the installation then the standoffs are not
required for installation.
LOCAL CODES
Install and use replace with care. Follow all local codes.
In the absence of local codes, use the latest edition of the
National Fuel Gas Code ANSI Z223.1/ NFPA54.
Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471

Certication, Description & Safety Information 2
Installation Precautions 4-6
Framing, Gas Line & Cross Ventilation Requirements 5-6
Hard piping & High Elevation 6
Fireplace Specications 7
Single-Sided Fireplace Application 8
Dimensions; Combustible Clearances; Mantel Clearances 9
Framing with Metal or Wood Studs 10
See-Through Fireplace Application 11
Converting Fireplace to a See-Through Model 12
Dimensions; Combustible Clearances; Mantel Clearances 13
Framing with Metal or Wood Studs 14
Final Preparation 15-20
Installing Battery Pack & Transmitter Battery 15
Installing Pilot Covers in Burnerpan 16
Installation of Media in Burnerpan/Trough 17
Installation of Hoods and Windshield 18
Windshield Installation & Pilot Operation 19
Flame Height 20
Learning Additional Remote to Module (Receiver) 21
Operation 22
Lighting Instructions 22
Replacement Parts 23
Replacement Parts List 24-25
Fireplace Maintenance 25
Troubleshooting 26-28
Optional Accessories 29
TABLE OF CONTENTS
Fuels used in gas red appliances, and the products of combustion such as fuels, contain
chemicals known to cause cancer, birth defects and/or other reproductive harm.
This warning is issued pursuant to the California Health & Safety Code Sec. 25249.1
REV. 1-5-17 Page 3
Kalea Bay Outdoor Fireplace
All media (i.e. lava rock, lava stones, lava boulders and re glass) has the potential of thermal spalling. This is a process that may
occur when media is wet and moisture gets trapped inside of the material due to rapid temperature differences. When this
happens the media has the potential to crack or “pop” outside the replace. Heavy rains, high humidity and the presence of
moisture can contribute to this process.
ALWAYS USE CAUTION WHEN USING THE FIREPLACE
Extra caution should be taken when lighting a replace when heavy rains, high humidity and moisture are present. Light the
replace; leave the area allowing any moisture in the media to dissipate. We strongly recommend that during this drying out time
that you monitor the replace from a distance. This drying out period should be no less than 30 minutes. Continue monitoring the
ame from distance to ensure that all popping has ceased before fully enjoying the re.

INSTALLATION PRECAUTIONS
1. These replaces are designed for outdoor use only. Not approved for any indoor use.
2. We recommend using ¾” black iron pipe; however please refer to the NFPA54 (National Fuel Gas Code) for proper
pipe sizing when exceeding 20-feet in length for replaces rated above 100,000 BTU.
3. Determine which replace you are preparing to install, single-sided or see-through. (Refer to page 8 or 11).
4. The Kalea Bay replace is not a “load bearing” replace. All nishing materials must be supported by the
surrounding structure and not rely on the replace itself.
5. Follow the local code requirements for the gas type being used. This replace should be installed in accordance with
local codes and ordinances or in the absence of local codes, with the latest National Fuel Gas Code, ANSI Z223.1
NFPA54 or CSA B149.1, Natural and Propane Installation Code in Canada.
6. Fireplaces create high temperatures, it is very important to have any combustibles at a safe distance.
7. Normal operation of the replace is with a battery pack that is supplied with your system (Figs. 16-18 on page 15).
The battery pack has 12-feet of black sleeved wire that is to be passed through the junction box provided. This wire
should not be cut or spliced and the junction box can be placed in the facing of the vertical nish of the replace, if you
place the wire under ground you should install those wires into an approved protective conduit/sleeve material.
8. Fireplace should never be left unattended while in operation. It should always be a safe distance from all trees and
combustible landscape materials.
9. The replace must be installed on a at, level, stable, non-combustible surface. Exception: It is permissible to place
one layer of ½” cement board underneath the entire replace, then it may sit on a at, level, stable, combustible
surface. Drainage is critical to ensure that water does not damage gas valve and components. Never install the
replace system below grade.
10. CAUTION: A minimum of 18 square inches of cross ventilation (per side) is required to keep the inside of the
enclosure dry. Install the supplied VENT-KIT-6x12 approximately 3 to 4 inches from the oor centered on each end of
the replace (See Fig. 16, page 15).
11. Never ll the cavity under and around the valve box with any material, this is air space necessary for ventilation.
12. Only non-combustible materials (i.e. metal studs and cement board) should come in direct contact with any part
of the replace. Underneath area should be non-combustible or a at level combustible surface according to the
clearances specied in this manual. Bend out nailing anges on ends of replace and secure to metal studs.
13. This replace is designed to have glass media covering the burner trough, so the burnertubeis not visible. Media is
not provided. When purchasing media use minimum of ⅜” to ¾” diameter glass ll the burner trough. After the burner
is covered you are permitted to use a larger media on top to cover the remaining burnerpan. DO NOT COVER THE
IGNITION HOOD WITH ANY ROCK OR MEDIA. See Fig. 23 on page 17 for details.
14. Gas lines and ttings must be installed in to the non-combustible structure. All gas connections must be leak tested
before installation of the replace. Leak detection is required before regular use of the replace.
15. Do not use media that will absorb moisture over time and will not release this moisture quickly. Moisture can boil in
this media and can rapidly break apart and cause property damage or personal injury.
16. Never leave any other combustible material on top of the replace. This could cause unsafe operation of this system
and damage to the component that will not be covered under our warranty.
17. It is recommended to wear gloves when moving the replace into position and watch for sharp edges when handling
the replace.
REV. 1-5-17 Page 4
Kalea Bay Outdoor Fireplace

IMPORTANT: It is permissible to reverse the burner pan in the eld to enable a closer gas line connection if necessary.
BURNERPAN REMOVAL
The burnerpan is secured in the replace with two screws. They are located at the outer edge of the burnerpan on each
corner (See Fig. 2). Remove both screws and lift the burnerpan out of the rebox for gas connection.
Inlet Gas Supply
Gas Shut-O
Firebox Area
Valve Box
GAS LINE: The gas line must have a predetermined location to enable it to be installed. Fig. 1 shows one example of an
inlet gas line with a gas shut off at the replace. This allows a technician to shut the inlet gas supply OFF and remove the
burner for servicing. It is imperative that the ex line from the gas shut-off be long enough to lift out burner pan
for service. Ensure you follow the local and state gas codes per your installation.
RECOMMENDATION: Once the gas line is established it is recommended to remove the burner pan from the rebox
until the replace is in the nal stages and ready for the burner installation. See Burnerpan Removal below.
INSTALLATION PRECAUTIONS
FRAMING: After framing is complete, slide the replace into position and secure it with the side nailing anges. Next
install cement board, securing it to the metal studs and replace. The framing provides for a ush t up to the opening of
the replace. DO NOT PROTRUDE INTO THE FIREPLACE OPENING WITH CEMENT BOARD.
Fig.1 Close up view of inlet gas connection with
shut-off valve.
VENTILATION FOR NON-COMBUSTIBLE ENCLOSURE
Fireplaces are subjected to many outdoor elements such as
rain, snow, wind, heat or cold. A minimum of 18 square
inches of cross ventilation (2 sides) is required to keep
the components in good working order. Use Fig. 3 as a
guide.
Fig 3. Cross ventilation example providing minimum of 18-square
inches per side using Firegear VENT-KIT-6x12 provided.
REV. 1-5-17 Page 5
Kalea Bay Outdoor Fireplace
CAUTION: BEFORE BEGINNING INSTALLATION CAREFULLY REMOVE THE
GLASS WINDSHIELDS, PARTS BOX AND ANY PACKING MATERIALS FROM
FIREPLACE AND SET ASIDE FOR LATER USE.
B
u
rner
Fireplace Side Wall
Pilot Cover
Remove Screw
B
u
rn
erp
a
n
Fig. 2 Removal of burnerpan screws.

INSTALLATION PRECAUTIONS
The replace must be installed on a at, level, stable, non-combustible surface. If one layer of ½” cement board is
installed underneath the entire replace, it may sit on a at, level, stable, combustible surface. Install replace according
to the clearances specied in this manual. NOTE: Do not place replace directly on grass, dirt, or rocks this may prevent
proper ventilation. Ensure proper water drainage is also incorporated under the replace enclosure.
HARD PIPING TO Fireplace WITHOUT GAS PROXIMITY
NOTE: We recommend using ¾” black iron pipe; however please refer to the NFPA54 (National Fuel Gas Code) for
proper pipe sizing when exceeding 20-feet in length for replaces rated above 100,000 BTU.
1. Turn OFF gas supply system. NOTE: All gas connections (except for brass to brass) require the following. Clean pipe
threads using either a wire brush or steel wool. Apply pipe sealant to the ttings before making any connection. BE
CAREFUL! Ensure all gas connections are snug, but do not over tighten!
2. Extend the gas supply using minimum of ¾” black iron pipe or an approved exible gas line from existing house
supply. This can be accomplished by teeing off or tapping into a gas line connection. Install necessary pipe for the
distance required and then install a manual shut-off valve at the exterior house wall. If pipe is to pass through a
foundation or house wall, make sure to re-seal the area around the pipe with weather sealant.
3. The primary gas shut-off (supplied) will require a ½” male ared tting to enable connection of the stainless steel ex
gas line supplied with the replace (See Fig. 1 page 5).
IMPORTANT
Installation of Natural or LP gas should be done by a qualied installer, service agency or gas supplier.
This appliance must be isolated from the gas supply piping system by closing its manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than ½ “psig (3.5kPa)
WARNING: Proper clearances from combustible, construction materials must be maintained from all sides, top and
bottom of this appliance. See specications listed on pages 8-10 for a single-sided replace and pages 11-14 for a
see-through replace.
HIGH ELEVATION INSTALLATION
This appliance is listed for elevations from 0 to 4500 feet in Canada and the U.S. If elevation exceeds 4500 feet it may
be necessary to decrease the input rating by changing the existing burner orice to a smaller size. Input should be
reduced 4% for each 1000 feet beyond the 4500 feet above sea level. Check with your local gas utility for assistance in
determining the proper orice in your location. In some cases the heating value may already be reduced and downsizing
the orice may not be necessary.
PAY CLOSE ATTENTION TO THE FOLLOWING PAGES. THIS FIREPLACE IS SHIPPED AS A
SINGLE-SIDED FIREPLACE, HOWEVER YOU HAVE THE OPTION TO CONVERT IT INTO A
SEE-THROUGH FIREPLACE. READ THE HEADERS CAREFULLY TO ENSURE YOU ARE
FOLLOWING THE CORRECT INSTALLATION.
UNLESS SPECIFIED, ALL OTHER PAGES ARE COMMON FOR BOTH FIREPLACES. REVIEW THE
INSTALLATION PRECAUTIONS BEFORE INSTALLING ANY OF THESE MODELS. IF YOU HAVE
ANY QUESTIONS PLEASE CALL OUR TECHNICAL SERVICE DEPARTMENT AT 1-855-498-8324.
REV. 1-5-17 Page 6
Kalea Bay Outdoor Fireplace
The bottom support n seen in several gure drawings on pages 9 to 14 has pre-punched holes on inside edge to secure
n into place before attaching cement board.

FRAMING FIREPLACE
Model:
Factory
Orice
NG Btu’s
High
NG Btu’s
Low
Low
Rate
Screw Model:
Factory
Orice
LP Btu’s
High
LP Btu’s
Low
Low
Rate
Screw
OFP-L36TFS-N #42 31,000 18,500 #00 OFP-L36TFS-P #52 30,000 19,500 #55
OFP-L48TFS-N #35 43,500 24,500 #00 OFP-L48TFS-P #48 42,500 29,000 #47
OFP-L60TFS-N #31 50,000 36,000 #00 OFP-L60TFS-P #45 50,000 36,000 #37
OFP-L72TFS-N #29 65,000 42,000 #00 OFP-L72TFS-P #42 60,000 45,000 #00
Disclaimer: Btu listings are based on 7.0”WC for Natural Gas and 11.0”WC
for Liquid Propane (LP) at the inlet side of gas valve. Flex line size and
proper gas pipe sizing will also affect Btu’s. As a result your Btu’s may vary
slightly from Table 1 specications.
Pressure NG LP
Min. Inlet 5.0” WC 10.5” WC
Max. Inlet 10.5” WC 13.0” WC
Normal Inlet 7.0” WC 11.0” WC
Table 2 Gas Pressures
NOTE: These replaces come shipped as Natural Gas or Propane Gas models only. There is no conversion kit
available. Ensure you order the specic model for your gas type.
IMPORTANT: It is permissible to reverse the burner pan in the eld to enable a closer gas line connection if necessary.
SPECIFICATIONS
Kalea Bay Outdoor Fireplace REV. 1-5-17 Page 7
Table 1. Fireplace dimensions and clearances.
This replace ships from the factory as a single-sided replace with
the option of removing the back panels to convert it into a
see-through replace. Your specic application, single-sided or
see-through will determine how you install and frame this replace.
Carefully read through this manual to understand
Fig. 4 Metal standoffs come mounted in a at position on top of replace from the factory. These
standoffs are not required to be installed if using metal studs for framing. However if combustible wood
studs are installed they must be installed. See drawing above for installation - Remove from top of
replace, bend as shownd in “AFTER” drawing above. Secure into pre-punched holes in top of replace
with 2 screws on each side. Note: Requires (2) standoffs mounted at the front for a single sided replace
or (4) standoffs for a see-through replace installation.

SINGLE-SIDED FIREPLACE
DIMENSIONS, FRAMING
AND CLEARANCES SECTION
Kalea Bay Outdoor Fireplace REV. 1-5-17 Page 8
This replace comes with several items prepackaged inside the replace
with a box labeled PARTS INSIDE DO NOT DISCARD.
Read the list below the contents:
(1) Transmitter
(1) Battery Pack
(4) AA Batteries
(1) 12-volt Battery
(1) Plastic Junction Box
(1) Cover Plate for Junction Box
(2) Stainless Steel Hoods
(2) Glass Clips
(2) Pilot Covers
(2) 6x12 Black Vents
(12) Black Screws, Nuts & Washers
(1) Installation Manual
(2) Glass Windshields (inside rebox)
NOTE: The Kalea Bay requires a specic amount of media (not supplied)
to cover the burner. See page 17, Table 9 for details.

SINGLE-SIDED FIREPLACE DIMENSIONS & CLEARANCES
Table 3 Fireplace dimensions and clearances.
Fig. 5 Fireplace dimensions; refer to Table 3.
Model:
Natural Gas
(NG)
Model:
Propane Gas
(LP)
A
Overall
Length
B
Inside
Opening
C
Overall
Height
D
Opening
Height
E
Overall
Depth
F
Leg
Height
G
Valve
Box
Depth
H
Clearance
To
Combustile
Side Wall
I
Clearance
To
Combustible
Ceiling
OFP-L36TFS-N OFP-L36TFS-P 40” 36” 37½” 16” 16” 11½” 8¾” 6” 42 ½”
OFP-L48TFS-N OFP-L48TFS-P 52” 48” 37½” 16” 16” 11½” 8¾” 6” 42 ½”
OFP-L60TFS-N OFP-L60TFS-P 64” 60” 37½” 16” 16” 11½” 8¾” 6” 42 ½”
OFP-L72TFS-N OFP-L72TFS-P 76” 72” 37½” 16” 16” 11½” 8¾” 6” 42 ½”
FRONT VIEW
TOP VIEW
END VIEW
E
E
C
6”
20”
F
D
A
B
G
Bottom Finish Fin
Hood
Ensure you follow the proper clearances during installation.
I
H
END VIEW
SIDEWALL
CEILING
FLOOR
11½”
Fig. 6 Single-sided replace clearance to
combustibles (See Table 3)
REV. 1-5-17 Page 9
Kalea Bay Outdoor Fireplace
END VIEW
12”
18”
TOP OF
FIREPLACE
6”
12”
Non-Combustible
Facing Material
Metal Stand-o
Combustible
Material
2 x 4’s Combustible
Shelf
Fig. 7 Open front replace mantel clearances

REV. 1-5-17 Page 10
Kalea Bay Outdoor Fireplace
NOTE: The standoffs attached to the top of the
replace (secured at) are not required if using all
non-combustible nishing materials.
Model:
Natural Gas (NG)
Model:
Propane Gas (LP) A
Width
B
Height
C
Depth
OFP-L36TFS-N OFP-L36TFS-P 40 ½” 37 ¾” 16”
OFP-L48TFS-N OFP-L48TFS-P 52 ½” 37¾” 16”
OFP-L60TFS-N OFP-L60TFS-P 64 ½” 37 ¾” 16”
OFP-L72TFS-N OFP-L72TFS-P 76 ½” 37 ¾” 16”
Fig. 8 Framing dimensions using all non-combustible materials for single-sided replace; refer to Table 4.
A
B
C
Metal Studs Metal Studs
Metal Studs
Metal Studs
*Metal studs shown in gray.
Bottom Support Fin
Hood
SINGLE-SIDED FRAMING DIMENSIONS WITH METAL STUDS
Table 4 Fireplace framing dimensions.
Model:
Natural Gas (NG)
Model:
Propane Gas (LP) A
Width
B
Height
C
Depth
OFP-L36TFS-N OFP-L36TFS-P 52” 49½” 28”
OFP-L48TFS-N OFP-L48TFS-P 64” 49½” 28”
OFP-L60TFS-N OFP-L60TFS-P 76” 49½” 28”
OFP-L72TFS-N OFP-L72TFS-P 88” 49½” 28”
Table 5 Fireplace framing dimensions.
SINGLE-SIDED FRAMING DIMENSIONS WITH WOOD STUDS
A
B
C
Wood Studs Wood Studs
Wood Studs
Wood Studs
*Wood studs shown in gray.
Bottom Support Fin
Hood
Standos
Standos
Wood Studs
The standoffs are required to be used when
framing with wood studs (See Fig. 4 page 7). The
clearances listed in Table 5 provide the necessary
12-inch clearance to combustibles from the top of
the rebox and 6-inch clearance to each side of the
replace.
Fig. 9 Framing dimensions using combustible materials for single-sided replace; refer to Table 5.
NOTE: The Kalea Bay
replace is not a
“load bearing” replace. All
nishing materials must be
supported by the surrounding
structure and not rely on the
replace itself.
NOTE: The Kalea Bay
replace is not a
“load bearing” replace. All
nishing materials must be
supported by the surrounding
structure and not rely on the
replace itself.

SEE-THROUGH FIREPLACE
DIMENSIONS AND
CLEARANCES SECTION
REV. 1-5-17 Page 11
Kalea Bay Outdoor Fireplace
This replace comes with several items prepackaged inside the replace
with a box labeled PARTS INSIDE DO NOT DISCARD.
Read the list below the contents:
(1) Transmitter
(1) Battery Pack
(4) AA Batteries
(1) 12-volt Battery
(1) Plastic Junction Box
(1) Cover Plate for Junction Box
(2) Stainless Steel Hoods
(2) Glass Clips
(2) Pilot Covers
(2) 6x12 Black Vents
(12) Black Screws, Nuts & Washers
(1) Installation Manual
(2) Glass Windshields (inside rebox)
NOTE: The Kalea Bay requires a specic amount of media (not supplied)
to cover the burner. See page 17, Table 9 for details.

REV. 1-5-17 Page 12
Kalea Bay Outdoor Fireplace
SEE-THROUGH FIREPLACE INSTALLATION ONLY
If you have determine to install the replace as a see-through model then you will need to remove the rear back panel to
convert it. Before removing the back panel be sure to remove the contents out of the rebox area.
Use the following steps:
Step 1: Look at the back side of the replace. Around the outer perimeter area of the frame or back wall are several
screws to remove (See the shaded area in Fig. 10). CAUTION: Watch for sharp edges. Note: The numbers of screws
to remove will vary with each replace model.
Step 2: The back panel will not be used again in the see-through application. Discard back panel and screws.
BACK VIEW REAR PANEL INSTALLED
BACK VIEW REAR PANEL REMOVED
Bottom Finish Fin
Hood
Fig. 10 Removing back wall to convert to see-through model.
NOTE: When converting to the see-through replace the windsheid clips will need to be installed. See gures 25 and 26
on pages 18 & 19. Two windshield clips are already be installed for a single-sided replace, the other two clips will need
to be installed for a see-through model. The clips will be packaged with the glass windshields. The retaining screws for
the clips are already installed in the replace. Simply remove the screws and reattach with the windshield clips in place
as shown in Fig 26. The see-through replace does require both windshields to be installed for proper operation.
The bottom support n (Fig. 10) has pre-punched holes on inside edge to secure n into place before attaching
cement board and the additional hood will need to be installed.

REV. 1-5-17 Page 13
Kalea Bay Outdoor Fireplace
END VIEW
12”
18”TYP.
TOP OF
FIREPLACE
6”
12”
Non-combustible
facing material
Metal studs
Combustible
material
Metal
Stand-Offs
6”
12”
Combustible Shelf
Combustible Shelf
2 x 4’s
Fig. 13 See-through replace mantel clearances
SEE-THROUGH FIREPLACE DIMENSIONS & CLEARANCES ONLY
Table 6 Fireplace dimensions and clearances.
Fig. 11 Fireplace dimensions; refer to Table 6
Model:
Natural Gas
(NG)
Model:
Propane Gas
(LP)
A
Overall
Length
B
Inside
Opening
C
Overall
Height
D
Opening
Height
E
Overall
Depth
F
Leg
Height
G
Valve
Box
Depth
H
Clearance
To
Combustile
Side Wall
I
Clearance
To
Combustible
Ceiling
OFP-L36TFS-N OFP-L36TFS-P 40” 36” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
OFP-L48TFS-N OFP-L48TFS-P 52” 48” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
OFP-L60TFS-N OFP-L60TFS-P 64” 60” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
OFP-L72TFS-N OFP-L72TFS-P 76” 72” 37½” 16” 16” 11½” 8¾” 36” 42 ½”
Fig. 12 See-through replace clearance to
combustibles (See Table 6)
FRONT VIEW
TOP VIEW
END VIEW
E
E
C
6”
20”
F
D
A
B
G
Bottom Finish Fin
Hood
I
H
END VIEW
SIDEWALL
CEILING
FLOOR
11½”
This replace ships from the factory as a single sided replace but, by removing the back panels you can convert it
into a see-through replace. Your specic application, single sided verses see-through will determine your installation.
Ensure you follow the proper clearances during installation.

REV. 1-5-17 Page 14
Kalea Bay Outdoor Fireplace
NOTE: The standoffs attached to the top of the
replace (secured at) are not required if using all
non-combustible nishing materials.
Model:
Natural Gas (NG)
Model:
Propane Gas (LP) A
Width
B
Height
C
Depth
OFP-L36TFS-N OFP-L36TFS-P 40 ½” 37 ¾” 16”
OFP-L48TFS-N OFP-L48TFS-P 52 ½” 37¾” 16”
OFP-L60TFS-N OFP-L60TFS-P 64 ½” 37 ¾” 16”
OFP-L72TFS-N OFP-L72TFS-P 76 ½” 37 ¾” 16”
Fig. 14 Framing dimensions using all non-combustible materials for single-sided replace; refer to Table 7.
A
B
C
Metal Studs Metal Studs
Metal Studs
Metal Studs
*Metal studs shown in gray.
Bottom Support Fin
Hood
SEE-THROUGH FRAMING DIMENSIONS WITH METAL STUDS
Table 7 Fireplace framing dimensions.
Model:
Natural Gas (NG)
Model:
Propane Gas (LP) A
Width
B
Height
C
Depth
OFP-L36TFS-N OFP-L36TFS-P 52” 49½” 28”
OFP-L48TFS-N OFP-L48TFS-P 64” 49½” 28”
OFP-L60TFS-N OFP-L60TFS-P 76” 49½” 28”
OFP-L72TFS-N OFP-L72TFS-P 88” 49½” 28”
Table 8 Fireplace framing dimensions.
SEE-THROUGH FRAMING DIMENSIONS WITH WOOD STUDS
A
B
C
Wood Studs Wood Studs
Wood Studs
Wood Studs
*Wood studs shown in gray.
Bottom Support Fin
Hood
Standos
Standos
Wood Studs
The standoffs are required to be used when
framing with wood studs (See Fig. 4 page 7). The
clearances listed in Table 5 provide the necessary
12-inch clearance to combustibles from the top of
the rebox and 6-inch clearance to each side of the
replace.
Fig. 15 Framing dimensions using combustible materials for single-sided replace; refer to Table 8.
NOTE: The Kalea Bay
replace is not a
“load bearing” replace. All
nishing materials must be
supported by the surrounding
structure and not rely on the
replace itself.
NOTE: The Kalea Bay
replace is not a
“load bearing” replace. All
nishing materials must be
supported by the surrounding
structure and not rely on the
replace itself.

INSTALLATION OF BATTERY PACK
1. The battery pack should be installed into the either end
of the replace no higher than 11 ½” from the bottom.
A plastic junction box is provided for the installation of
the battery pack (See Figs. 16-18). We recommend a
weather resistance cover to protect battery pack.
2. The wiring extending from the valve box is a 12-foot
special 4-pin connector that connects to the battery
pack and (2) two additional wires with ¼” female
connectors. A complete wiring diagram (Fig. 32) is
located on page 28.
3. Feed all wires into the plastic junction box and
connect special 4-pin plug into back of the battery
pack. Connect ¼” female spade connectors to
solenoid wires matching color, red-to-red and black-to-
black.
4. Install the (4) AA batteries in to the battery
compartment shown in Fig 17. Double check to ensure
the slide switch is in the Latching Solenoid position on
the battery pack. Then snap cover plate in place as
shown in Fig.18.
Requires 4-AA 1.5V
alkaline batteries
Battery cover slides on/off
Latching Solenoid DC Motor Drive
Slide Switch
to Latching
Solenoid
Fig. 17 Slide switch on latching solenoid
5. Reinstall the battery pack into the plastic junction box, line up the two holes in the cover and install white screws
provided. Batteries can be changed or installed by removing the two screws that hold the cover plate battery pack
in place. Remove assembly, slide cover away from the cover plate and install the (4) four AA batteries.
6. Be sure the batteries are installed positive-to-positive and negative-to-negative. If one battery is installed wrong
the system will not operate.
7. Once the replace is installed into the enclosure, the burner and control system should be tested before the
media (rocks/glass) are installed.
INSTALLATION OF BATTERY INTO TRANSMITTER
You have one handheld transmitter and you will need to install the included (12-volt
battery) into the transmitter. On the backside of the transmitter, push the cover away from
the case. Place the battery into the compartment matching positive-to-positive and
negative-to-negative. To ensure the battery is properly installed push any button on the
transmitter and you will see a red LED light at the top of the transmitter glow. The red LED
light above the ON button will only be lit when button is pushed. See Fig. 19.
CAUTION: Handheld transmitter should not be left outside exposed to the elements when
replace is not in use.
Fig. 18 Cover plate installation
Battery Pack
Cover Plate
(Rear View)
12 V
12 V Battery
Fig. 19 Battery installation into remote control.
Kalea Bay Outdoor Fireplace REV. 1-5-17 Page 15
Battery Pack
11½”
Battery
Pack
Vent
Fig.16 Battery pack location in end of replace.
FINAL PREPARATION

Kalea Bay Outdoor Fireplace REV. 1-5-17 Page 16
FINAL PREPARATION
When the replace is framed into position and the gas line is run in place it is recommended to burn test the replace
before the nish work is complete. This will ensure proper operation and enables the installer to check for any gas leaks
at the replace.
NOTE:The pilot covers have a plastic lm that must be removed before installing.
Once the burner pan assembly secured into position, the pilot covers must be installed (one on each side). After you
have removed the plastic lm install the pilot covers into the open slot of the each burner end (spacers that center the
burner) with the with the open side of pilot cover facing toward the replace side wall (See Figures 20- 21). NOTE: Even
though there is no pilot on the opposite end the other pilot cover provides combustion air evenly to the burner for
operation.
Fig. 21 Pilot cover installed.
B
u
rner
Fireplace Side Wall
Pilot Cover
Fig. 20 Installing pilot cover.
P
i
l
o
t
C
o
v
e
r
B
u
rner
Fireplace Side Wall
B
u
r
n
e
r
E
n
d
REMOVE PLASTIC FILM
FROM PILOT COVER

FINAL PREPARATION
INSTALLING MEDIA
Install media (Firegear GR glass) into the burner pan.
Ensure the media used is minimum ⅜” to ¾” crushed
glass as a base.
Install the crushed glass into the burner trough (box
surrounding the burner tube). Fill the trough to the top
edge with your crushed glass. Media must stop at the
top edge of the trough. After lling the trough reinstall the
mesh hood overtop of the pilot area. NOTE: In some
cases you may have more media than needed for the
“trough only” applications, depending on the model.
Once the burner trough if lled the remaining inside oor
area of the replace can be covered with rock, matching
glass or Firegear GL glass to blend the entire rebox per
the shaded area in Fig. 23.
IMPORTANT: When lling the remaing re box with
media ensure no media falls down inside the pilot cover
area (Fig. 21, page 16). This is crucial to provide fresh
air to the pilot assembly and pilot covers (Figs. 20-21).
This provides even ow of combustion air on both sides
of the replace.
Crushed Glass
Over Burner
Additional Media Can
Cover Entire Floor
No Media on
Screen Hood
Fig. 22 Installing media into the replace.
Burner
Trough
3/8” - 3/4”
Crushed Glass
Fig. 23 Covering remain replace oor permitted
per shaded area.
REV. 1-5-17 Page 17
Kalea Bay Outdoor Fireplace
Media (Firegear GR glass) is not supplied with the Kalea
Bay Fireplace however it is required to be installed in the
trough area of the burner and optional to ll the entire
burner area. This enables the homeowner to choose their
own color glass. Use the table below to determine the
amount of glass required for your model.
Model # Entire Burnerpan Trough Only
OFP-L36TFS 25# (5 bags) 4# (1 bag)
OFP-L48TFS 35# (7 bags) 5# (1 bag)
OFP-L60TFS 40# (8 bags) 6# (2 bags)
OFP-L72TFS 50# (10 bags) 7# (2 bags)
Table 9 Required media specications
(Entire burnerpan column includes ling the trough)

FINAL PREPARATION
INSTALLING HOOD(S)
Hood Screw Locations
FRONT VIEW SIDE VIEW
Hood
(Deector Facing Downward)
Hood Detail
End View
The Kalea Bay replace requires hoods to be installed into the upper opening of the rebox. If you are installing a single-
sided replace you only install one (1) hood. NOTE: If you are installing a see-through replace a hood is required on
both sides of the replace opening. All models require ve (5) screws to secure the hood to the replace except the
OFP-L72TFS, it uses seven (7) screws to secure the hood.
Fig. 24 shows hole location and installation process for hood installation. The protruding area of the hood is to be angled
downward for proper installation, see Hood Detail below.
Fig. 24 Installing hood(s) on the replace.
REV. 1-5-17 Page 18
Kalea Bay Outdoor Fireplace
Fig. 25 Windshield clips location.
GLASS WINDSHIELD
Glass Clips
CAUTION
HOT SURFACE
DO NOT TOUCH
WARNING: During operation of the replace the
glass will get hot! Hot glass will cause burns.
DO NOT TOUCH glass until cooled.
NEVER allow children to touch the glass.

REV. 1-5-17 Page 19
Kalea Bay Outdoor Fireplace
FINAL PREPARATION
WINDSHIELD INSTALLATION
The glass windshield(s) slide into the two clips on each end
of the replace and rest in position if installing for a
single-sided replace (See Fig. 25) for the location. If
you are installing a see-through replace, you will need to
install two additional glass clips (provided) into the opposite
side of the replace in the same location as the existing
clips. Use the two screws installed in the replace side wall
to secure the clips (glass holders). There are two glass
windshields provided to install on each side of the replace.
The glass will rest on the bottom tab of each windshield
clip.
CAUTION: THIS IS TEMPERED GLASS. DO NOT CHIP
GLASS. CHIPPED TEMPERED GLASS CAN BREAK
WITHOUT WARNING.
NOTE: If you are not using the extra windshield provided it
can be used as a replacement part.
INSTALLING WINDSHIELD INTO CLIPS
1. Carefully unpackage the windshield(s).
2. Using gloves carefully lift the windshield into the top
opening (above the clips) of the replace, supporting
the glass at the top and bottom as you handle it.
3. Carefully bring the bottom edge of the glass into the
top area of the windshield clip (See Fig. 26).
4. As the glass enters the clip the bottom edge of the
glass will rest in place on the bottom of the clip.
5. Center glass between clips after installation.
1
2
GLASS WINDSHIELD
GLASS WINDSHIELD
Side View
Installing Glass
Side View of
Installed Glass
Fig. 26 Installing windshield into clips (glass holders).
BURNER PAN ASSEMBLY
Pilot
(Hidden Underneath)
Burner
Tube
Ignition
Hole
PILOT OPERATION
The pilot assembly is located at the end of the burner hidden
underneath a pilot cover. Ensure the pilot ame is passing
through the ignition hole in the burner pan for proper ignition.
Use the Fig. 27 as a guide.
CAUTION: Ensure there is no media in the ignition hole area.
The burner tube gas ignites in this area to light the replace.
Media in this area could cause delayed ignition.
Fig. 27 Proper pilot ame through ignition hole.