Baldor STANDBY PERMANENT MOUNT SERIES User manual

PRESENTS YOUR
OPERATORS MANUAL
BALDOR GENERATORS
3815 OREGON STREET OSHKOSH, WI 54902
PHONE: [phone] FAX: [phone]
FORM#: S-PSG-002-91 REVISED: 2/25/02
C:\ISO9001\FORMS\S-PSG-00291.MSW EFFECTIVE: 5/3/01
STANDBY PERMANENT MOUNT SERIES
GENERATOR

FORWARD
This manual contains the information you need to safely and efficiently operate your generator set. During
the preparation of this manual every effort was made to ensure the accuracy of its contents.
Never operate this generator set without first carefully reading this manual and observing all the safety
warnings it presents. While safety is built into every Baldor Pow'R Gard generator set, careless or
improper operation could possibly result in mechanical failure, property damage, severe injury or death.
Note that this manual covers only very basic information in regards to the engine. A separate owner's
manual for the engine is supplied with this unit for your use. Please refer to this manual for information
relative to engine operation, maintenance, recommendations and additional safety warnings.
As soon as you receive your generator set, inspect it closely for shipping damage. If you find some
damage, notify the transportation company immediately and file a freight damage claim.
Think of this manual as a tool to help you get the most out of your generator set. We strongly suggest that
you keep this manual with your generator set and refer to it when questions arise in regards to its
operation.
Baldor Generators, formerly Pow'R Gard Generator Corporation has been in business since 1965. The
generator sets we manufacture have earned the reputation of being of high quality and a dependable
product. We take pride in this fact and continue to keep our quality standards high on our list of priorities.
We are also constantly researching new technological ideas to determine if they could be used to make
our generator sets even better.
Thank you for purchasing your Baldor Pow'R Gard Generator Set.
- i -

ƇPlace protective covers and guards over the rotating parts, if rotating parts such as the drive shaft, pulley,
belt, etc. are left exposed, they are potentially hazardous.
ƇWhen cleaning, repairing or inspecting, make sure all moving parts have stopped.
ƇPrior to working on the generator set, disconnect the spark plug and battery to prevent accidental starting.
ƇUse only original equipment or authorized replacement parts. Use of correct parts will assure the operator of
the safety integrity that was designed into the unit.
ƇUnauthorized modifications to the generator set may impair the function and/or safety of the unit.
ƇDo not operate the generator set without a muffler. Inspect periodically and replace if necessary.
ƇDo not touch the hot exhaust components or the high voltage spark plug and coil terminals. While Spark Plug
Voltages are not normally lethal, an involuntary jerk of the hand caused by a hot surface or by an electrical
shock can result in injury.
ƇRepair of electrical generating equipment requires specialized skills. Repair personnel must have a
thorough understanding of generator and small engine repair procedures.
ƇNever inhale exhaust gases. They contain carbon monoxide; a colorless, odorless and extremely
dangerous gas that can cause unconsciousness or death. Symptoms of carbon monoxide poisoning
can include: dizziness, nausea, headaches, sleepiness, vomiting or incoherency. If you or anyone else
experiences any of these symptoms, get out into the fresh air immediately. Shut the unit down and
do not operate it until it has been inspected and, if necessary, repaired.
ƇNever Operate the generator set indoors or in a poorly ventilated area such as a tunnel or cave.
ƇCALIFORNIA PROPOSITION 65 WARNING: engine exhaust from this product contains chemicals known to
the state of California to cause cancer, birth defects or other reproductive harm.
ƇKnow how to stop the engine quickly and understand the operation of all controls.
- ii -

ƇNever permit anyone to operate the generator set without proper instructions.
ƇNever allow children to operate the generator set.
ƇChildren and pets must be kept away from the area of operation due to the possibility of burns from hot
engine components or injury from any equipment the generator set is powering.
ƇAlways wear eye protection and Hearing protection when working near the generator set.
ƇOperate the generator set only with the guards, shields and other safety items in place and working
properly.
ƇDo not put hands, feet, tools or other objects near rotating parts.
ƇUse reasonable care when moving or lifting the unit. The generator set may move around inside the wrap
frame creating "Pinch Points".
ƇDo not run the generator set while it is being moved.
ƇDo not support the generator set from the top of the wrap frame.
ƇDo not operate the generator set while under the influence of alcohol, drugs or medication.
ƇWhen transporting or using a generator set with the wheel option, secure the unit to prevent it from moving
around.
ƇDo not tamper with or change the engine speed as it has been preset at the factory for proper operation.
ƇKeep hands and face away from the carburetor when the air cleaner is being moved. A sudden backfire can
cause serious burns.
ƇBe careful of hot parts. The muffler and other generator parts become very hot while the engine is running.
ƇDo not "jump start" the generator set.
ƇSulfuric acid can cause severe injury and can give off gases, which are corrosive and potentially explosive.
Avoid contact with skin, eyes, and clothing. In case of contact, flush area immediately with water.
ƇWhen transporting a generator set, secure it to prevent it from moving or shifting.
ƇKnow how to stop the engine quickly and understand the operation of all controls.
ƇDo not operate electrical equipment while standing in water, on wet ground or with wet hands or shoes.
ƇUse extreme caution when working on electrical components. Potentially dangerous voltage is present
when the engine is running.
- iii -

ƇAlways treat the electrical circuits as if they were energized.
ƇDisconnect all leads plugged into the unit Prior to working on it.
ƇHave the electrical circuits serviced only by qualified technicians.
ƇInspect wiring frequently and replace frayed, broken or poor leads.
ƇDo not connect this unit to any building's electrical system unless you utilize an approved transfer switch or
the main service entrance switch has been disconnected and locked open.
ƇCircuit overload protection must be provided in accordance with national electrical codes and local
regulations.
ƇCheck GFCI Receptacles monthly by using the "Test" and "Reset" buttons designed into them.
ƇDepending on your application it may be mandatory to ground or not ground this unit to earth ground.
Comply with local electrical codes.
żżżżFOR GASOLINE OR DIESEL POWERED GENERATOR SETS żżżż
ƇOperate the generator set on a level surface. If the generator set is tilted, fuel spillage may result.
ƇHandle fuel with care. It is highly flammable. Use only clean, properly marked and approved safety
containers for refueling and storing fuel.
ƇStop the engine and allow it to cool before refueling.
ƇDo not overfill the fuel tank. Only fill the tank to within 1/2" of the top of the tank to allow space for fuel
expansion.
ƇIf fuel is spilled, wipe it up carefully and wait until the fuel has dried before starting the engine.
ƇMake sure the fuel cap is properly closed after refueling.
ƇNever operate the generator set while smoking.
ƇNever operate the generator set near an open flame.
ƇNever store the generator set with fuel in the tank indoors or in an enclosed, poorly ventilated enclosure
where fuel fumes may reach an open flame, electrical spark or pilot light as on a furnace, water heater,
clothes dryer, etc.
ƇWhen transporting over long distances or rough roads, drain the fuel tank to prevent leakage and spillage.
- iv -

żżżżFOR GASOLINE OR DIESEL POWERED GENERATOR SETS żżżż
ƇCheck all fuel supply piping and their connections on a monthly basis for fuel leaks.
ƇUse only approved piping and componentry in your fuel supply system.
ƇA professional, experienced technician should only install the fuel supply system.
ƇDo not run the fuel line up against any sharp objects.
ƇComply with NFPA regulations and your local codes in regard to shut-off valves, regulators, etc. and any
other recommendations or requirements they may have.
ƇKeep the generator set at least three feet away from buildings or other structures.
ƇKeep the generator set away from flammable and other hazardous materials (trash, rags, lubricants,
explosives, paints, etc.)
ƇKeep the generator set free of grass, leaves and excessive grease and oils.
ƇAllow the generator set to cool before transporting it or storing it indoors.
ƇHave fire extinguisher accessible and nearby while operating the generator set.
ƇThis generator set must not be used on or near any forest covered brush covered or grass covered land
unless the engine's exhaust system is equipped with a spark arrester and it must be maintained
in effective working order by the operator.
ƇOperation inside an enclosed compartment or building is a potential fire hazard and should not be done
unless approval is obtained from Baldor Generators. Engine/Generator overheating can cause severe
damage due to restricted, obstructed or improper airflow that is necessary for the proper cooling of the unit.
ƇHot exhaust gases being discharged by the engine must never be directed toward anything that could catch
fire or explode.
- v -

STANDBY PERMANENT- MOUNT SERIES GENERATOR
Table of Contents
ITEM PAGE
VOLTAGE RATINGS:
This informational page describes features and specifications for all Standby Permanent- Mount Series
Units. 1
ELECTRICAL CONNECTION INFORMATION:
This information explains how to interface your generator with the AC loads and other standard and
optional accessories. 13
MOUNTING AND COOLING REQUIREMENTS:
This section explains the necessary requirements for mounting and ventilating your Pow'R Gard
Generator. 15
EXHAUST REQUIREMENTS:
this section describes recommendations made by Pow'R Gard to assure proper exhaust applications. 21
CONTROL PANEL:
This includes a drawing of the control panel and a description of the components associated with it. 24
PRE-START PROCEDURE:
This describes a pre-start check that should be performed prior to initial start-up. 27
OPERATION GUIDE:
Information on how to start, stop, and operate the generator set is included here. Included
also is information in regards to the operation of the gen set/ engine control device and the
different fault shutdown circuits designed to protect the generator set from potential engine
operational problems.
28
TROUBLESHOOTING GUIDE:
Included in this guide are basic instructions to help troubleshoot most problems with your generator set.
For more troubleshooting help please contact the service department at Pow’R Gard Generator
Corporation
30
POW’R GARD GENERATOR CORPORATION WARRANTY:
This details the warranty provided by Pow’R Gard Generator Corporation for coverage for electrical
generator end of the generator set.
34
INSTALLATION CHECKLIST:
This checklist is provided to assure that Installation has been properly performed meeting all Pow'R Gard
guidelines. It is expected that this checklist be filled out and returned to Pow'R Gard Generator
Corporation.
37
Other Manuals and accessories that should accompany your Standby Permanent - Mount Series Generator:
ENGINE OPERATOR’S MANUAL: This operator’s manual includes information in regards to the operation
and maintenance of the engine utilized in this generator set.
AC GENERATOR, ACCESSORIES, AND LOAD CONNECTION DIAGRAMS / ENGINE CONTROLS,
ACCESSORIES, AND REMOTE CONNECTION DIAGRAMS: These diagrams contain information in regards to the internal
wiring of the generator set, specifically the AC and Engine Control circuits. These diagrams will also include information for any
optional AC or DC powered accessories that are included.
PARTS LIST: This is a listing of all parts used by Pow’R Gard Generator Corporation to build this specific generator set.

Baldor Generator Features
■
Baldor generators are manufactured in a certified
ISO9001 facility located in Oshkosh, Wisconsin.
■
Every generator is design, prototype, and
production tested
■
Brushless synchronous four-pole alternator
■
Industrial grade exhaust silencer
■
Engine block heater
■
Baldor gensets attain one step load acceptance
of nameplate rating
■
PowerPAC 4 controller includes low oil pressure
shutdown, high coolant temperature shutdown,
overspeed and overcrank indicators
■
Flexible exhaust connection
■
■
Installation and operation manual
■
Worldwide network of parts and service
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 25.0/25.0 104.2
Options
■
Exhaust silencer: Critical
■
Single wall sub base fuel tank
■
Double wall UL 142 approved sub-base fuel tank
■
Battery charger 12V float
■
Line circuit breaker
■
Flexible fuel lines
■
Weather protective enclosure
4 Cycle
Diesel Liquid Cooled
Standby Power Ratings
60Hz
kW 27.5
27.5
kVA
Continuous Power Ratings
60Hz
kW 25
25
kVA
Farm Duty 1-Phase Model: DLC25
Baldor
POWER SYSTEMS
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Assembled in USA
Battery rack and cables
Ratings: - Standby Ratings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is
utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. Continuous Power Rating: Continuous power
is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Prime power ratings in accordance with
ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design changes without
notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor. WARNING: Do not connect generator to any building's electrical system unless a
disconnect switch has been installed.
27.5/27.5 114.6

Engine Specifications
Engine Data
Manufacturer Perkins
Model 3.1524
Cylinders 3 in-line
Cycle 4-stroke
Induction system Natural
Displacement, L (cu. in.) 2.5 (152 cu. in.)
Bore and Stroke 91.4 x 127.0
Compression Ratio 16.5:1
Lubrication capacity 6.17 Quarts
Cooling capacity (incl. radiator) 11.85 Quarts
Weight without fuel - Net 685
Weight without fuel - Shipping 950
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
61" x 36 x 38 1/2
Drawing is for reference only: Contact your dealer for detailed information.
Farm Duty 1-Phase Model: DLC25
Alternator Specifications
Manufacturer Stamford/Newage
Type 4-Pole, Revolving field
Model BCI184F
Leads 4
Voltage regulator AVR
Voltage regulation 1/2%
Insulation material: Rotor Class H
Insulation material: Stator Class H
Temperature rise 125C, Standby
Total harmonic distortion <5%
Bearing: quantity, type 1, Sealed
Coupling type Flexible disc
One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
1 year or 3000 hours parts and labor.
3 years or 3000 hours parts.
Baldor reserves the right to repair or replace unit.
Alternator Features
Brushless design
Class H insulation used throughout
Solid-state voltage regulation
Sealed bearings
All wound components impregnated with varnishes
and resins to protect against harsh environment
Alternator complies with temperature rise standards:
NEMA, IEEE and ANSI
Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and
overcrank indicators
AC Voltage, amperage and hertz meters
Oil pressure, water temperature and battery gauges
Hour meter
Panel lights
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
Engine Performance Continuous Standby
60 HZ
Rated RPM 1800 1800
Net BHP at rated 38.4 42.2
Baldor Generators
3815 Oregon Street
Oshkosh, WI 54902
800-872-7697 • 920-236-4200
Fax [phone]
www.baldor.com
Distributed by:
36.00"
38.50"
61.00"
SAL-245-5M-DP

Baldor Generator Features
■
Baldor generators are manufactured in a certified
ISO 9001 facility located in Oshkosh, Wisconsin
■
Every generator is design, prototype, and
production tested
■
Brushless synchronous four-pole alternator
■
Industrial-grade exhaust silencer
■
Engine block heater
■
Baldor gensets attain one step load acceptance
of nameplate rating
■
PowerPAC 4 controller includes low oil pressure
shutdown, high coolant temperature shutdown,
overspeed and overcrank indicators
■
Flexible exhaust connection
■
Battery rack and cables
■
Installation and operation manual
■
Worldwide network of parts and service
Ratings: - Standby R atings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is
utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower R ating: Continuous power
is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Prime Power ratings in accordance with ISO
3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design changes without notice.
Single phase: Single phase units are rated at 1.0 (Unity) power factor. WARNING: Do not connect generator to any building’s electrical system unless a disconnect switch
has been installed.
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 50/50 208 45/45 188
110/220 1 50 42/42 191 38/38 172
Options
■
Exhaust silencer: Critical
■
Single wall sub-base fuel tank
■
Double wall UL 142 approved sub-base fuel tank
■
Battery charger 12V float
■
Line circuit breaker
■
Flexible fuel lines
■
Weather protective enclosure
4 Cycle
Diesel Liquid Cooled
Standby Power Ratings
60Hz 50Hz
kW 50 42
kVA 50 42
Continuous Power Ratings
60Hz 50Hz
kW 45 38
kVA 45 38
Farm Duty 1-Phase Model: D50
Baldor
POWER SYSTEMS
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Assembled in USA

Engine Specifications
Engine Data
Manufacturer Perkins
Model 1004-40T
Cylinders 4 in-line
Cycle 4-stroke
Induction system Turbocharged
Displacement, L (cu. in.) 3.99 (243.5 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5
Compression Ratio 17.25:1
Lubrication capacity 8.4 liters (9 qts.)
Cooling capacity (incl. radiator) 18.8 liters (23.4 qts.)
Weight without fuel - Net 1727
Weight without fuel - Shipping 1812
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
783⁄4" x 36" x 45"
Drawing is for reference only: Contact your dealer for detailed information.
Farm Duty 1-Phase Model: DLC50
Alternator Specifications
Manufacturer Stamford/Newage
Type 4-Pole, Revolving field
Model UC224D
Leads 4
Voltage regulator AVR
Voltage regulation 1/2%
Insulation material: Rotor Class H
Insulation material: Stator Class H
Temperature rise 125C, Standby
Total harmonic distortion <5%
Bearing: quantity, type 1, Sealed
Coupling type Flexible disc
One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
1 year or 3000 hours parts and labor.
3 years or 3000 hours parts.
Baldor reserves the right to repair or replace unit.
Alternator Features
Brushless design
Class H insulation used throughout
Solid-state voltage regulation
Sealed bearings
All wound components impregnated with varnishes
and resins to protect against harsh environment
Alternator complies with temperature rise standards:
NEMA, IEEE and ANSI
Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and
overcrank indicators
AC Voltage, amperage and hertz meters
Oil pressure, water temperature and battery gauges
Hour meter
Panel lights
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
E ngine P erformance Continuous Standby
60 HZ
Rated RPM 1800 1800
Net BHP at rated 95 86
Baldor Generators
3815 Oregon Street
Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax [phone]
www.baldor.com
Distributed by:
36.00"
45.00"
78.75"
SAL-160-10M-SG

Baldor Generator Features
■
Baldor generators are manufactured in a certified
ISO 9001 facility located in Oshkosh, Wisconsin
■
Every generator is design, prototype, and
production tested
■
Brushless synchronous four-pole alternator
■
Industrial-grade exhaust silencer
■
Engine block heater
■
Baldor gensets attain one step load acceptance
of nameplate rating
■
PowerPAC 4 controller includes low oil pressure
shutdown, high coolant temperature shutdown,
overspeed and overcrank indicators
■
Flexible exhaust connection
■
Battery rack and cables
■
Installation and operation manual
■
Worldwide network of parts and service
Ratings: - Standby R atings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is
utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower R ating: Continuous power
is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Prime Power ratings in accordance with ISO
3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design changes without notice.
Single phase: Single phase units are rated at 1.0 (Unity) power factor. WARNING: Do not connect generator to any building’s electrical system unless a disconnect switch
has been installed.
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 60/60 250 54/54 225
110/220 1 50 50/50 227 45/45 205
Options
■
Exhaust silencer: Critical
■
Single wall sub-base fuel tank
■
Double wall UL 142 approved sub-base fuel tank
■
Battery charger 12V float
■
Line circuit breaker
■
Flexible fuel lines
■
Weather protective enclosure
4 Cycle
Diesel Liquid Cooled
Standby Power Ratings
60Hz 50Hz
kW 60 50
kVA 60 50
Continuous Power Ratings
60Hz 50Hz
kW 54 45
kVA 54 45
Farm Duty 1-Phase Model: D60
Baldor
POWER SYSTEMS
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Assembled in USA

Engine Specifications
Engine Data
Manufacturer Perkins
Model 1004-40T
Cylinders 4 in-line
Cycle 4-stroke
Induction system Turbocharged
Displacement, L (cu. in.) 3.99 (243.5 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5
Compression Ratio 17.25:1
Lubrication capacity 8.4 liters (9 qts.)
Cooling capacity (incl. radiator) 18.8 liters (23.4 qts.)
Weight without fuel - Net 1945
Weight without fuel - Shipping 2030
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
783⁄4" x 36" x 45"
Drawing is for reference only: Contact your dealer for detailed information.
Farm Duty 1-Phase Model: DLC60
Alternator Specifications
Manufacturer Stamford/Newage
Type 4-Pole, Revolving field
Model UC224G
Leads 4
Voltage regulator AVR
Voltage regulation 1/2%
Insulation material: Rotor Class H
Insulation material: Stator Class H
Temperature rise 125C, Standby
Total harmonic distortion <5%
Bearing: quantity, type 1, Sealed
Coupling type Flexible disc
One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
Alternator Features
Brushless design
Class H insulation used throughout
Solid-state voltage regulation
Sealed bearings
All wound components impregnated with varnishes
and resins to protect against harsh environment
Alternator complies with temperature rise standards:
NEMA, IEEE and ANSI
Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and
overcrank indicators
AC Voltage, amperage and hertz meters
Oil pressure, water temperature and battery gauges
Hour meter
Panel lights
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
E ngine P erformance Continuous Standby
60 HZ
Rated RPM 1800 1800
Net BHP at rated 95 86
Baldor Generators
3815 Oregon Street
Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax [phone]
www.baldor.com
Distributed by:
SAL-161-10M-SG
36.00"
45.00"
78.75"
1 year or 3000 hours parts and labor.
3 years or 3000 hours parts.
Baldor reserves the right to repair or replace unit.

Baldor Generator Features
■
Baldor generators are manufactured in a certified
ISO9001 facility located in Oshkosh, Wisconsin.
■
Every generator is design, prototype, and
production tested
■
Brushless synchronous four-pole alternator
■
Industrial grade exhaust silencer
■
Engine block heater
■
Baldor gensets attain one step load acceptance
of nameplate rating
■
PowerPAC 4 controller includes low oil pressure,
high coolant temperature, overspeed and overcrank
shutdowns with indicator lights
■
Flexible exhaust connection
■
■
Installation and operation manual
■
Worldwide network of parts and service
Ratings: - S tandby R atings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is
utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower R ating: Continuous
power is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Continuous Power ratings in
accordance with ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design
changes without notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor.
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 75/75 312 68/68 283
110/220 1 50 63/63 286 57/57 259
Options
■
Exhaust silencer: Critical
■
Single wall sub base fuel tank
■
Double wall UL 142 approved sub base fuel
tank
■
Battery charger 12V float
■
Line circuit breaker
■
Flexible fuel lines
■
Weather protective enclosure
4 Cycle
Diesel Liquid Cooled
Standby Power Ratings
60Hz 50Hz
kW 75 63
kVA 75 63
Continuous Power Ratings
60Hz 50Hz
kW 68 57
kVA 68 57
Farm Duty 1-Phase Model: D75
Baldor
POWER SYSTEMS
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Assembled in USA
Battery rack and cables

Engine Specifications
Engine Data
Manufacturer Perkins
Model 1004-40TW
Cylinders 4 in-line
Cycle 4-stroke
Induction system Turbocharged
Displacement, L (cu. in.) 3.99 (243.5 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5
Compression Ratio 17.3:1
Lubrication capacity 8.5 liters (9 qts.)
Cooling capacity (inc. radiator) 22.2 liters (23.4 qts.)
Weight without fuel - Net 2035
Weight without fuel - Shipping 2110
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
783⁄4" x 36" x 45"
Drawing is for reference only: Contact your dealer for detailed information.
Farm Duty 1-Phase Model: DLC75
Alternator Specifications
Manufacturer Stamford/Newage
Type 4-Pole, Revolving field
Model UCI224G
Leads 4
Voltage regulator AVR
Voltage regulation 1/2%
Insulation material: Rotor Class H
Insulation material: Stator Class H
Temperature rise 125C
Total harmonic distortion <5%
Bearing: quantity, type 1, Sealed
Coupling type Flexible disc
One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
Alternator Features
Brushless design
Class H insulation used throughout
Solid state voltage regulation
Sealed bearings
All wound components impregnated with varnishes
and resins to protect against harsh environment
Alternator complies with temperature rise standards:
NEMA, IEEE and ANSI
Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and overcrank
indicators
AC Voltage, amperage and hertz meters
Oil pressure, water temperature and battery gauges
Hour meter
Panel lights
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
E ngine P erformance Continuous Standby
60 HZ
Rated RPM 1800 1800
Net BHP at rated 102 113
Distributed by:
36.00"
45.00"
78.75"
S-SAL-134-10M-SG
1 year or 3000 hours parts and labor.
3 years or 3000 hours parts.
Baldor reserves the right to repair or replace unit.
Baldor Generators
3815 Oregon Street
Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax [phone]
www.baldor.com

Baldor Generator Features
■
Baldor generators are manufactured in a certified
ISO9001 facility located in Oshkosh, Wisconsin.
■
Every generator is design, prototype, and
production tested
Brushless synchronous four-pole alternator
Industrial grade exhaust silencer
Engine block heater
Baldor gensets attain one step load acceptance
of nameplate rating
PowerPAC 4 controller includes low oil pressure,
high coolant temperature, overspeed and overcrank
shutdowns with indicator lights
Flexible exhaust connection
Installation and operation manual
Worldwide network of parts and service
Ratings: - S tandby R atings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is
utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower R ating: Continuous
power is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Continuous Power ratings in
accordance with ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design
changes without notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor.
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 100/100 416 90/90 375
110/220 1 50 83/83 377 74/74 336
Options
Exhaust silencer: Critical
■
Single wall sub base fuel tank
■
Double wall UL 142 approved sub base fuel
tank
■
Battery charger 12V float
■
Line circuit breaker
■
Flexible fuel lines
■
Weather protective enclosure
4 Cycle
Diesel Liquid Cooled
Standby Power Ratings
60Hz 50Hz
kW 100 83
kVA 100 83
Continuous Power Ratings
60Hz 50Hz
kW 90 74
kVA 90 74
Farm Duty 1-Phase Model: D100
Baldor
POWER SYSTEMS
✓
✓
Assembled in USA
■
✓
■
✓
■
✓
■
✓
■
✓
■
✓
■
✓
■
✓
■
✓
■
Battery rack and cables

Engine Specifications
Engine Data
Manufacturer Perkins
Model 1006-6T
Cylinders 6 in-line
Cycle 4-stroke
Induction system Turbocharged
Displacement, L (cu. in.) 5.99 (365.0 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5.0
Compression Ratio 17.3:1
Lubrication capacity 16.1 liters (17.0 qts.)
Cooling capacity (inc. radiator) 27.7 liters (29.2 qts.)
Weight without fuel - Net 2260
Weight without fuel - Shipping 2448
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
95" x 42" x 53"
Drawing is for reference only: Contact your dealer for detailed information.
Farm Duty 1-Phase Model: DLC100
Alternator Specifications
Manufacturer Stamford/Newage
Type 4-Pole, Revolving field
Model UCI274C
Leads 4
Voltage regulator AVR
Voltage regulation 1/2%
Insulation material: Rotor Class H
Insulation material: Stator Class H
Temperature rise 125C
Total harmonic distortion <5%
Bearing: quantity, type 1, Sealed
Coupling type Flexible disc
One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
Alternator Features
Brushless design
Class H insulation used throughout
Solid state voltage regulation
Sealed bearings
All wound components impregnated with varnishes
and resins to protect against harsh environment
Alternator complies with temperature rise standards:
per NEMA, IEEE and ANSI
Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and overcrank
indicators
AC Voltage, amperage and hertz meters
Oil pressure, water temperature and battery gauges
Hour meter
Panel lights
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
E ngine P erformance Continuous Standby
60 HZ
Rated RPM 1800 1800
Net BHP at rated 147.0 161.0
Distributed by:
42.00"
53.00"
95.00"
1 year or 3000 hours parts and labor.
3 years or 3000 hours parts.
Baldor reserves the right to repair or replace unit.
Baldor Generators
3815 Oregon Street
Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax [phone]
www.baldor.com
SAL-186-10M-SG

Baldor Generator Features
■
Baldor generators are manufactured in a certified
ISO9001 facility located in Oshkosh, Wisconsin
■
Every generator is design, prototype, and
production tested
■
Brushless synchronous four-pole alternator
■
Industrial grade exhaust silencer
■
Engine block heater
■
Baldor gensets attain one step load acceptance
of nameplate rating
■
PowerPAC 4 controller includes low oil pressure,
high coolant temperature, overspeed and overcrank
shutdowns with indicator lights
■
Flexible exhaust connection
■
■
Installation and operation manual
■
Worldwide network of parts and service
Ratings: - S tandby R atings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is
utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower R ating: Continuous
power is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Continuous Power ratings in
accordance with ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design
changes without notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor.
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 130/130 541 117/117 487
110/220 1 50 108/108 490 97/97 441
Options
■
Exhaust silencer: Critical
■
Single wall sub base fuel tank
■
Double wall UL 142 approved sub base fuel
tank
■
Battery charger 12V float
■
Line circuit breaker
■
Flexible fuel lines
■
Weather protective enclosure
4 Cycle
Diesel Liquid Cooled
Standby Power Ratings
60Hz 50Hz
kW 130 108
kVA 130 108
Continuous Power Ratings
60Hz 50Hz
kW 117 97
kVA 117 97
Farm Duty 1-Phase Model: D130
Baldor
POWER SYSTEMS
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
Assembled in USA
Battery rack and cables

Engine Specifications
Engine Data
Manufacturer Perkins
Model 1006-6TA
Cylinders 6 in-line
Cycle 4-stroke
Induction system Turbocharged - aftercooled
Displacement, L (cu. in.) 5.99 (365.0 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5.0
Compression Ratio 17.3:1
Lubrication capacity 19.0 liters (20.0 qts.)
Cooling capacity (inc. radiator) 37.2 liters (39.3 qts.)
Weight without fuel - Net 2610
Weight without fuel - Shipping 3040
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
95" x 42" x 53"
Drawing is for reference only: Contact your dealer for detailed information.
Farm Duty 1-Phase Model: DLC130
Alternator Specifications
Manufacturer Stamford/Newage
Type 4-Pole, Revolving field
Model UCI274E
Leads 4
Voltage regulator AVR
Voltage regulation 1/2%
Insulation material: Rotor Class H
Insulation material: Stator Class H
Temperature rise 125C
Total harmonic distortion <5%
Bearing: quantity, type 1, Sealed
Coupling type Flexible disc
One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
Alternator Features
Brushless design
Class H insulation used throughout
Solid state voltage regulation
Sealed bearings
All wound components impregnated with varnishes
and resins to protect against harsh environment
Alternator complies with temperature rise standards:
per NEMA, IEEE and ANSI
Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and overcrank
indicators
AC Voltage, amperage and hertz meters
Oil pressure, water temperature and battery gauges
Hour meter
Panel lights
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
E ngine P erformance Continuous Standby
60 HZ
Rated RPM 1800 1800
Net BHP at rated 188.0 206.5
Distributed by:
42.00"
53.00"
95.00"
1 year or 3000 hours parts and labor.
3 years or 3000 hours parts.
Baldor reserves the right to repair or replace unit.
Baldor Generators
3815 Oregon Street
Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax [phone]
www.baldor.com
SAL-187-10M-SG

STANDBY PERMANENT - MOUNT SERIES GENERATOR
ELECTRICAL CONNECTION INFORMATION
High voltage may be present at receptacles and load studs while
engine is operating - DANGER of electrical shock is present.
Use extreme care.
Voltage is present at the 120V/15 Amp convenience receptacle only when generator is operating.
When configured for 277/480 main output, these receptacles
Will be delivering 139 VAC. Disconnection to avoid possible
equipment damage is suggested.
HARD WIRE LOAD TERMINAL BLOCK
1. Voltage available at load block is outlined in a chart below.
2. Cables must be brought into load block cabinet.
3. Do not start engine with load turned "on". Allow engine to come up to speed and warm
up first.
AVAILABLE VOLTAGE:
CONNECTION OF
GENERATOR LEADS STUD
120/240 4 LEAD 1-2 = 240 VAC, 1 Phase
1-N, 2-N = 120 VAC, 1 Phase
277/480 High Wye 1-2-3 = 480 VAC, 3 Phase
1-N, 2-N, 3-N = 277 VAC, 1 Phase
120/240 Delta 1-2-3 = 240 VAC, 3 Phase
2-3 = 240 VAC, 1 Phase
1-N, 2-N, 3-N = 120 VAC, 1 Phase
120/208 Low Wye 1-2-3 = 208 VAC, 3 phase
2-3 = 208 VAC, 1 Phase
1-N, 2-N, 3-N = 120 VAC, 1 Phase