Fischer Panda 5000i PVK-U User manual

Panda_5000i_System_PVK-U_eng.R04 30.10.12
Fischer Panda GmbH
Manual Panda 5000i PVK-U
230V 50Hz 5kW
120V 60Hz 5kW
Super silent technology

Seite/Page 2 - Kaptitel/Chapter A: 30.10.12
Current revision status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only
in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product
without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,
diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_5000i_System_PVK-U_eng.R04_30.10.12
Replace:
Revision Page
iControl 2 eingepflegt
PMGi mit Lade/Wechselrichtern (R04)

30.10.12 Kapitel/Chapter 1: - Seite/Page 3
Manual Panda 5000i PVK-U......................................................................................................................... ....... 1
Current revision status................................................................................................................................ ....... 2
1 General Instructions and Regulations.................................................................................................. ..... 10
1.1 Safety first!...................................................................................................................... 10
1.2 Tools ................................................................................................................................ 14
1.3 Manufacturer declaration in accordance with the Machinery Directive 98/37/EC .... 16
1.4 Customer registration and guarantee.......................................................................... 16
1.4.1 Technical support ............................................................................................................. 16
1.4.2 Caution, important information for start-up! ...................................................................... 16
1.5 Safety Instructions - Safety First! ................................................................................. 17
1.5.1 Safe operation .................................................................................................................. 17
1.5.2 Observe safety instructions! ............................................................................................. 17
1.5.3 Personal protective clothing (PPE) ................................................................................... 17
1.5.4 Cleanliness ensures safety .............................................................................................. 17
1.5.5 Safe handling of fuels and lubricants ................................................................................ 18
1.5.6 Exhaust fumes and fire protection .................................................................................... 18
1.5.7 Safety precautions against burns and battery explosions ................................................. 19
1.5.8 Protect your hands and body from rotating parts! ............................................................ 19
1.5.9 Anti-freeze and disposal of fluids ..................................................................................... 19
1.5.10 Implementation of safety inspections and maintenance .................................................... 20
1.6 Warning and instruction signs...................................................................................... 20
1.6.1 Special instructions and hazards of generators ............................................................... 20
1.6.1.1 Protective conductor and potential equalisation:........................................................................21
1.6.1.2 Protective conductor for Panda AC generators:........................................................................ 21
1.6.1.3 Switch off all loads while working on the generator................................................................... 21
1.6.1.4 Potential equalisation for Panda AGT DC generators............................................................... 21
1.6.1.5 Safety instructions concerning cables........................................................................................22
1.6.2 Recommended starter battery sizes ................................................................................. 22
1.6.3 Important instructions for batteries - starter and/or traction batteries ............................... 22
1.6.4 General safety instructions for handling batteries ............................................................ 23
2 In case of Emergency First Aid / Im Notfall - Erste Hilfe..................................................................... ..... 25
2.7 WHEN AN ADULT STOPS BREATHING ....................................................................... 26
3 Basics ...................................................................................................................................................... ..... 27
3.1 Intended use of the machine......................................................................................... 27
3.2 Purpose of the manual and description of the definitions of the trained persons/
operators/users 27
3.2.1 Trained persons ............................................................................................................... 27
3.2.2 Operator ........................................................................................................................... 27
3.2.3 User .................................................................................................................................. 27
3.3 Components of the i system......................................................................................... 28
3.4 Range of operation......................................................................................................... 29
3.5 Panda transport box ...................................................................................................... 29
3.5.1 Bolted Fischer Panda transport box ................................................................................. 29
3.5.2 Fischer Panda transport box with metal tab closure ........................................................ 29
3.6 Opening the MPL sound insulation capsule................................................................ 30
3.6.1 Opening the GFK sound insulation capsule ..................................................................... 30
3.7 Transport and Loading/Unloading................................................................................ 31
3.7.1 Transporting the generator ............................................................................................... 31
3.7.2 Loading/unloading of the generator .................................................................................. 31
3.8 Special Service Instructions and Measures for Extended Machine Downtimes and
Decommissioning 32
3.8.1 Instructions for the starter battery for extended downtimes ............................................. 32
3.8.2 Measures for short downtimes ......................................................................................... 33

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3.8.3 Measures for medium term downtimes / hibernation ........................................................ 33
3.8.3.1 Courses for preservation:......................................................................................................... 33
3.8.3.2 Measures for removing surface protection after medium term downtimes (3 to 6 months)...... 34
3.8.4 Measures for extended downtimes / decommissioning .................................................... 34
3.8.4.1 Courses for preservation:......................................................................................................... 34
3.8.4.2 Measures for removing surface protection after extended downtimes / recommissioning (over 6
months): 35
4 The Panda Generator.............................................................................................................................. ..... 37
4.1 Type plate at the Generator........................................................................................... 37
4.2 Description of the Generator......................................................................................... 38
4.2.1 Front view ......................................................................................................................... 38
4.2.2 Rear View ......................................................................................................................... 39
4.2.3 Top view ........................................................................................................................... 40
4.2.4 Side view right .................................................................................................................. 41
4.3 Details of function units................................................................................................. 42
4.3.1 Remote control panel see iControl datasheet .................................................................. 42
4.3.2 Components of the cooling system .................................................................................. 42
4.3.3 Components of the fuel system ........................................................................................ 43
4.3.4 The combustion air circle .................................................................................................. 44
4.3.5 The electrical system ........................................................................................................ 45
4.3.6 Thermosensor/switches .................................................................................................... 46
4.3.7 The oil circle ..................................................................................................................... 47
4.4 Operation Instructions - see separate control panel manual..................................... 47
4.4.1 Daily routine checks before starting - See iControl manual. ............................................. 47
4.4.2 Starting Generator - See iControl manual. ....................................................................... 47
4.4.3 Stopping the Generator - See iControl manual. ............................................................... 47
5 Generator operation instruction............................................................................................................ ..... 49
5.1 Personal requirements................................................................................................... 49
5.2 Hazard notes for the operation ..................................................................................... 49
5.3 General operating instruction ....................................................................................... 49
5.3.1 Operation at low temperatures ......................................................................................... 49
5.3.1.1 Pre-heating the diesel motor .................................................................................................... 50
5.3.1.2 Tips regarding starter battery ................................................................................................... 50
5.3.2 Light load operation and engine idle ................................................................................. 50
5.3.2.1 The soot of the generator is due to the fact that:...................................................................... 50
5.3.2.2 To prevent the soot of the generator following steps should be observed:.............................. 50
5.3.3 Generator load for a longer period and overload .............................................................. 50
5.3.4 Protection conductor: ........................................................................................................ 51
5.3.5 Operating control system on the Fischer Panda generator .............................................. 51
5.4 Instructions for capacitors - not present at all models............................................... 51
5.5 Checks before start - see remote control panel data sheet........................................ 51
5.6 Starting the generator - see remote control panel data sheet.................................... 52
5.7 Stopping the generator - see remote control panel data sheet.................................. 52
6 Installation Instructions.......................................................................................................................... ..... 53
6.1 Personal requirements................................................................................................... 53
6.2 Generator instructions ...................................................................................................55
6.3 Preparing the base - Placement.................................................................................... 55
6.3.1 Advice for optimal sound insulation .................................................................................. 55
6.4 Connections ....................................................................................................................57
6.5 Fuel system installation................................................................................................. 58
6.5.1 Fischer Panda installation kit - Fuel system ..................................................................... 58
6.5.2 The following items need to be installed: .......................................................................... 60
6.5.3 Connection of the fuel lines at the tank ............................................................................ 63
6.5.4 Position of the pre-filter with water separator ................................................................... 64

30.10.12 Kapitel/Chapter 1: - Seite/Page 5
6.6 Generator DC system installation................................................................................. 64
6.6.1 Connection of the starter battery block ............................................................................. 64
6.6.2 How to connect two 12V batteries to a 24V battery bank ................................................. 68
6.6.3 Connection of the remote control panel - see separate control panel manual ................. 70
6.7 Connection of electrical components .......................................................................... 70
6.7.1 Connection of the external radiator .................................................................................. 71
6.7.2 Installation PMGi inverter - See separate PMGi 8000 inverter manual ............................ 72
6.8 Installation of the cooling system ................................................................................ 72
6.8.1 General instructions ......................................................................................................... 72
6.8.2 Fischer Panda installation kit - cooling system ................................................................. 72
6.8.3 Determing the size of the radiator .................................................................................... 74
6.8.4 Radiator position .............................................................................................................. 74
6.8.5 Permitted coolant temperatures ....................................................................................... 75
6.8.6 Essential coolant amounts: .............................................................................................. 75
6.8.7 Construction and position of the radiator .......................................................................... 75
6.8.8 Pay attention to the following item at the horizontal assembly of the radiator: .................. 77
6.8.9 Distance from the radiator to the unit ............................................................................... 77
6.8.10 Coolant expansion tank .................................................................................................... 77
6.8.11 Antifreeze ......................................................................................................................... 77
6.8.12 ATTENTION! Temperature restriction! ............................................................................. 78
6.8.13 Installation with special air separator ............................................................................... 78
6.8.14 Monitoring the Temperature ............................................................................................. 78
6.8.15 Installing a Coolant Temperature Display ........................................................................ 78
6.8.16 Monitoring of temperature: ............................................................................................... 79
6.8.17 Recording the temperature values ................................................................................... 79
6.9 Radiator fan control / electronic fan control................................................................ 83
6.10 Standard fan control for 1-phase and 3-phase generators. ....................................... 83
6.11 Electronic fan control for DC fans RE 0201................................................................. 84
6.12 Brief description............................................................................................................. 85
6.12.1 Function ............................................................................................................................ 85
6.12.2 Master - Slave - Operation ............................................................................................... 86
6.12.3 Function of the clamps for the Master-Slave-Operation ................................................... 87
6.12.4 Remote controlled switching on and off of the fan controller ............................................ 87
6.12.5 12V / 24V - Operation ....................................................................................................... 87
6.13 Technical Data................................................................................................................ 88
6.14 Electronic fan control for single phase fans PKE-2.5V_Ziehl Abegg ........................ 90
6.14.1 Preset for the use with Fischer Panda generators ........................................................... 90
6.14.2 Connection of the sensor (Ziehl Abegg KTY) .................................................................... 91
6.15 Electronic fan control for single phase fans PXET6Q_Ziehl Abegg .......................... 92
6.15.1 Preset for the use with Fischer Panda generators ........................................................... 92
6.15.2 Connection of the sensor (Ziehl Abegg KTY) .................................................................... 93
6.16 Electronic fan control for 3 phase fans PKD T5 Ziehl Abegg .................................... 94
6.16.1 Configuration of the electronic fan control PKD T5 for Fischer Panda Generators .......... 95
6.17 Exhaust installation .......................................................................................................97
6.18 Isolation test................................................................................................................... 97
6.19 Set into operation........................................................................................................... 98
6.20 ......................................................................................................................................... 98
7 Maintainence ........................................................................................................................................... ..... 99
7.1 Personal requirements .................................................................................................. 99
7.2 Hazard notes for the maintenance................................................................................ 99
7.3 Environmental protection............................................................................................ 101
7.4 Maintenance Requirements......................................................................................... 101
7.5 Maintenance interval.................................................................................................... 101
7.6 De-aerating of the coolant circuit............................................................................... 101

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7.6.1 Ventilating the fuel system .............................................................................................. 103
7.6.2 Replacement of the fuel filter .......................................................................................... 104
7.6.2.1 Optional fuel filter with sight glass.......................................................................................... 105
7.7 Checking oil-level......................................................................................................... 106
7.7.1 Refilling Oil ..................................................................................................................... 107
7.7.2 After the oil level check and refilling the oil ..................................................................... 108
7.8 Replacement of engine oil and engine oil filter......................................................... 108
7.8.1 After the oil change ......................................................................................................... 110
7.9 Verifying the starter battery and (if necessary) the battery bank ............................ 111
7.9.1 Battery ............................................................................................................................ 111
7.9.1.1 Check battery and cable connections..................................................................................... 111
7.9.1.2 Check electrolyte level............................................................................................................ 111
7.9.1.3 Check electrolyte density........................................................................................................ 111
7.9.2 Replacement of the air filter matt .................................................................................... 112
7.10 Trouble shooting .......................................................................................................... 113
8 Generator Tables..................................................................................................................................... ... 117
8.1 Technical Data .............................................................................................................. 117
8.2 Diameter of conduits vehicle generators................................................................... 121
8.3 Fuel ................................................................................................................................ 123
8.4 Engine oil ...................................................................................................................... 123
8.4.1 Engine oil classification .................................................................................................. 123
8.4.1.1 Operating range:..................................................................................................................... 123
8.4.1.2 Quality of oil:........................................................................................................................... 124
8.5 Coolant specifications ................................................................................................. 125
8.5.1 Coolant mixture ratio ...................................................................................................... 125
8.6 Cable cross section for vehicle generator................................................................. 125
Panda iControl2............................................................................................................................................ ... 127
Current revision status................................................................................................................................ ... 128
Hardware....................................................................................................................................................... ... 128
9 Safety instructions for the Panda iControl2......................................................................................... ... 129
9.1 Personnel ...................................................................................................................... 129
9.2 Safety instructions ....................................................................................................... 129
10 General operation ................................................................................................................................... ... 131
10.1 The Panda iControl2 panel .......................................................................................... 131
10.1.1 Switching the controller on and off ................................................................................. 131
10.1.2 The default display screen .............................................................................................. 132
10.1.3 Operating modes ............................................................................................................ 133
10.1.3.1 Stand-by mode....................................................................................................................... 133
10.1.3.2 Start-up mode......................................................................................................................... 134
10.1.3.3 Override mode........................................................................................................................ 134
10.1.3.4 Operation mode...................................................................................................................... 135
10.1.3.5 Stop mode.............................................................................................................................. 135
10.1.3.6 Autostart mode....................................................................................................................... 135
10.2 Other operating functions ........................................................................................... 136
10.2.1 Set-up menu ................................................................................................................... 136
10.2.2 Setting the brightness of the backlight ("backlight" and "dimtime") ................................ 137
10.2.3 The configuration menu ("config") .................................................................................. 138
10.2.4 The network ID ............................................................................................................... 138
10.2.5 Saving settings and exiting the set-up menu ("Save & Exit") ......................................... 139
10.2.6 Activating/deactivating the autostart function ("Autostart") ............................................. 139
10.2.7 Resetting the service interval ("Service") ........................................................................ 141
10.2.8 Priming the fuel system ("Prime Fuel") ........................................................................... 141

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10.2.9 Selecting and saving a unit for the temperature value output ........................................ 142
11 Installation............................................................................................................................................... ... 143
11.1 Personnel...................................................................................................................... 143
11.2 Disposal of the components....................................................................................... 144
11.2.1 Panda iControl2 panel with installation housing ............................................................. 145
11.2.2 Terminal assignments on the Panda iControl2 panel ..................................................... 145
11.3 Dimensions................................................................................................................... 146
11.4 Wiring of the Panda iControl2 controller ................................................................... 147
11.4.1 Terminal assignments on the Panda iControl2 controller ............................................... 148
11.4.1.1 Terminal assignment of 18-pin connector............................................................................... 148
11.4.1.2 Fischer Panda standard bus ................................................................................................... 148
11.4.1.3 Fischer Panda CAN bus.......................................................................................................... 148
11.5 Start-up.......................................................................................................................... 149
12 Maintenance ............................................................................................................................................ ... 151
12.1 Maintenance of the iControl2 controller .................................................................... 151
12.1.1 Cleaning the iControl2 controller .................................................................................... 151
12.2 Maintenance of the iControl2 remote control panel ................................................. 151
12.2.1 Cleaning the iControl2 controller .................................................................................... 151
13 Warnings and error messages .............................................................................................................. ... 153
13.1 Warnings....................................................................................................................... 153
13.1.1 Examples of warnings on the display: ............................................................................ 153
13.1.2 Warning messages ......................................................................................................... 153
13.2 Faults............................................................................................................................. 154
13.2.1 Error messages .............................................................................................................. 154
13.2.2 Warning and fault thresholds .......................................................................................... 155
13.2.3 Bus errors ....................................................................................................................... 156
14 Annex....................................................................................................................................................... ... 157
14.1 Technical data .............................................................................................................. 157
14.1.1 Technical data for iControl 2 control unit ........................................................................ 157
14.1.2 Technical data for iControl2 remote control panel .......................................................... 157
15 Inverter Panda PMGi 5000..................................................................................................................... ... 159
15.1 Safety instruction......................................................................................................... 160
15.2 Type plate...................................................................................................................... 160
15.3 Front side/connection side.......................................................................................... 162
15.3.1 Socket pins of the PMGi 5000 ......................................................................................... 163
15.4 Back side - Top side..................................................................................................... 164
15.5 Settings for the use of iGenerators with power inverter .......................................... 165
15.5.1 Settings in the Victron VE Configure II Software - General ............................................ 165
15.5.1.1 Uninterrupted AC power (UPS function)................................................................................. 165
15.5.1.2 Dynamic current limiter............................................................................................................ 165
15.5.2 Settings in the Victron VE Configure II Software - Inverter ............................................ 166
15.5.2.1 Assist current boost factor....................................................................................................... 166
15.6 Operation manual ......................................................................................................... 167
15.6.1 Primary remarks / Winter operation ................................................................................ 167
15.6.2 Load at the PMGi ........................................................................................................... 167
15.6.3 Automatic start ............................................................................................................... 167
15.7 Status LED´s................................................................................................................. 167
15.8 Cooling of the PMGi..................................................................................................... 167
15.9 Installation of the PMGi ............................................................................................... 168
15.9.1 Electrical connection. ..................................................................................................... 168

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15.9.1.1 Connection to a system with RCD.......................................................................................... 168
15.9.1.2 Connection to a system with isolation control......................................................................... 168
15.10Technical Data .............................................................................................................. 169
15.10.1 General Data .................................................................................................................. 169
15.10.2 Generator Spezification .................................................................................................. 169
15.10.3 PMGi out .......................................................................................................................... 170
15.10.4 Overload - switch point ................................................................................................... 173
15.10.5 Short circiut ..................................................................................................................... 173

Seite/Page 9 30.10.12
Dear Customer,
Thank you for purchasing a Fischer Panda Generator and choosing Fischer Panda as your partner for mobile power
on board. With your generator, you now have the means to produce your own power – wherever you are - and
experience even greater independence. Not only do you have a Fischer Panda generator on board,you also have
worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you
further.
Installation Approval and Warranty
Every generator has a worldwide warranty. You can apply for this warranty through your dealer when the installation
is approved. If you have purchased an extended warranty,please ensure that it is kept in a safe place and that the
dealer has your current address. Consult your dealer about warranty options especially if you have purchased a
used generator. He will be able to advise about authorised Fischer Panda Services worldwide.
Service and Support
To ensure that your generator operates reliably, regular maintenance checks and tasks as specified in this manual
must be carried out. Fischer Panda can supply Service Kits which are ideal for regular servicing tasks. We only
supply the highest quality components which are guaranteed to be the RIGHT parts for your generator. Service
“Plus” Kits are also available and ideal for longer trips where more than one service interval may be required.
If you require assistance – please contact your Fischer Panda Dealer. Please do not attempt to undertake any repair
work yourself,as this may affect your generator warranty. Your dealer will also be able to assist in finding your
nearest Fischer Panda service station. Your nearest service station can also be found in our Global Service Network
which can be downloaded from our homepage.
Product Registration
Please take the time to register your Fischer Panda Generator on our website at
http://www.fischerpanda.de/mypanda
By registering, you will ensure that you will be kept up to date on any technical upgrades or specific information on
the operation or servicing of your generator. We can even let you know about new Fischer Panda products –
especially helpful if you are planning to upgrade or expand your installation at a later date.
Fischer Panda Quality - Tried and Tested
DIN-certified according DIN ISO 9001
Thank you for purchasing a Fischer Panda Generator.
Your Fischer Panda Team

General Instructions and Regulations
Seite/Page 10 - Kaptitel/Chapter 1: General Instructions and Regulations 30.10.12
1. General Instructions and Regulations
1.1 Safety first!
These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of
personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully.
WARNING: Hazardous materialsCan cause acute or chronic health impairments or death
even in very small quantities if inhaled, swallowed, or
absorbed through the skin.
WARNING: Important information!This warning symbol draws attention to special warnings,
instructions or procedures which, if not strictly observed, may
result in damage or destruction of equipment.
WARNING: Fire hazardWarning of materials that may ignite in the presence of an
ignition source (cigarettes, hot surfaces, sparks, etc.).
PROHIBITED: No smokingIn the environment described / during the work specified,
smoking is prohibited.
PROHIBITED: No fire or naked lightFire and naked light are ignition sources that must be
avoided.
PROHIBITED: Do not activate/start upThe equipment shall not be activated or started up while work
is in progress.

General Instructions and Regulations
30.10.12 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 11
PROHIBITED: Do not touchTouching of the corresponding parts and systems is
prohibited.
DANGER: Automatic start-upAn external signal may trigger an automatic start-up.
WARNING: Hazardous electric voltageThis danger symbol refers to the danger of electric shock and
draws attention to special warnings, instructions or
procedures which, if not strictly observed, may result in
severe personal injury or loss of life due to electric shock.
WARNING: General warningGeneral warning of a hazard area
WARNING: Danger due to inhalation and/or
ingestion
Can cause acute or chronic health impairments or death
even in very small quantities if inhaled or ingested.
WARNING: Risk of electric shock upon contactWarning of live parts that may cause electric shock upon
contact. Especially dangerous for persons with heart
problems or pacemakers.
WARNING: Danger due to rotating partsDanger of injury due to being pulled into equipment. Bruising
and torn off body parts possible. Risk of being pulled in when
touching with body part, loose-fitting clothing, scarf, tie, etc.

General Instructions and Regulations
Seite/Page 12 - Kaptitel/Chapter 1: General Instructions and Regulations 30.10.12
WARNING: Explosion hazardWarning of substances that may cause an explosion under
certain conditions, e.g. presence of heat or ignition sources.
WARNING: Hot surfaceWarning of hot surfaces and liquids. Burn/scalding hazard.
WARNING: Danger due to corrosive substances,
potential contamination of person
Warning of substances that cause chemical burns upon
contact. These substances can act as contaminants if
introduced into the body.
WARNING: System may be pressurised!When the system is opened, the pressure can be relieved
abruptly and expel hot gases and fluids. Risk of injury due to
parts flying about, burn hazard due to liquids and gases.
WARNING: Hearing damage
WARNING: Magnetic field
WARNING: Overpressure

General Instructions and Regulations
30.10.12 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 13
MANDATORY INSTRUCTION: Wear snugly fitting
protective clothing (PPE).
Wearing the applicable snugly fitting protective clothing
provides protection from hazards and can prevent damage to
your health.
MANDATORY INSTRUCTION: Wear hearing
protection (PPE).
Wearing hearing protection provides protection from acute
and gradual hearing loss.
MANDATORY INSTRUCTION: Wear safety
goggles (PPE).
Wearing safety goggles protects the eyes from damage.
Optical spectacles are not a replacement for the
corresponding safety goggles.
MANDATORY INSTRUCTION: Wear protective
gloves (PPE).
Wearing protective gloves provides the hands from hazards
like friction, graze, punctures or deep cuts and protects them
from contact with hot surfaces.
MANDATORY INSTRUCTION: Observe the
instructions in the manual.
Compliance with the instructions in the manual can avert
danger and prevent accidents. This will protect you and the
generator.
MANDATORY INSTRUCTION: Comply with
environmental protection requirements.
Environmental protection saves our living environment. For
you and for your children.

General Instructions and Regulations
Seite/Page 14 - Kaptitel/Chapter 1: General Instructions and Regulations 30.10.12
1.2 Tools
These symbols are used throughout this manual to show which tool must be used for maintenance or installation.
Spanners
W.A.F X = width across flats of X mm
Hook wrench for oil filter
Screw driver, for slotted head screws and for Phillips head screws
Multimeter, multimeter with capacitor measuring unit
Socket wrench set
Hexagon socket wrench set

General Instructions and Regulations
30.10.12 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 15
Clamp-on ammeter (DC for synchronous generators; AC for asynchronous
generators)
Torque wrench

General Instructions and Regulations
Seite/Page 16 - Kaptitel/Chapter 1: General Instructions and Regulations 30.10.12
1.3 Manufacturer declaration in accordance with the Machinery Directive
98/37/EC
Manufacturer declaration in accordance with the Machinery Directive 98/37/EC
The generator was designed in such a way that all assemblies correspond with the CE guidelines. If Machinery
Directive 98/37/EC is applied, then it is forbidden to start the generator until it has been ascertained that the system
into which the generator is to be integrated also complies with the Machinery Directive 98/37/EC. This includes the
exhaust system, cooling system and electrical installations.
The evaluation of „protection against contact“ must be carried out when installed, in conjunction with the respective
system. This also includes correct electrical connections, a safe ground wire connection, foreign body and humidity
protection, protection against moisture due to excessive condensation, as well as overheating through appropriate
and inappropriate use of the equipment in its installed state. The responsibility for implementing these measures lies
with those who undertake the installation of the generator in the final system.
1.4 Customer registration and guarantee
Use the advantages of registering your product:
• you will receive a Guarantee Certificate after approval of your installation data
• you will receive extended product information that may be relevant to safety.
• You will receive free upgrades as necessary.
Additional advantages:
Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90% of
the disturbances result from defects in the periphery.
Problems due to installation errors can be recognized in advance.
1.4.1 Technical support
Technical Support via the Internet: [email protected]
1.4.2 Caution, important information for start-up!
1. The commissioning log shall be filled in immediately after initial operation and shall be confirmed by signature.
2. The commissioning log must be received by Fischer Panda GmbH at Paderborn within 4 weeks of initial
operation.
3. After receiving the commissioning log, Fischer Panda will make out the official guarantee certificate and send it to
the customer.
4. If warranty claims are made, the document with the guarantee certification must be submitted.
If the above requirements are not or only partly fulfilled, the warranty claim shall become void.

General Instructions and Regulations
30.10.12 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 17
1.5 Safety Instructions - Safety First!
1.5.1 Safe operation
Careful handling of the equipment is the best insurance against an accident. Read the manual
diligently, and make sure you understand it before starting up the equipment. All operators,
regardless of their experience level, shall read this manual and additional pertinent manuals before
commissioning the equipment or installing an attachment. The owner shall be responsible for
ensuring that all operators receive this information and are instructed on safe handling practices.
1.5.2 Observe safety instructions!
Read and understand this manual and the safety instructions on the generator before trying to start up and operate
the generator. Learn the operating practices and ensure work safety. Familiarise yourself with the equipment and its
limits. Keep the generator in good condition.
1.5.3 Personal protective clothing (PPE)
For maintenance and repair work on the equipment, do not wear loose, torn, or ill-fitting clothing
that may catch on protruding parts or come into contact with pulleys, cooling disks, or other rotating
parts, which can cause severe injury.
Wear appropriate safety and protective clothing during work.
Do not operate the generator while under the influence of alcohol, medications, or drugs.
Do not wear head phones or ear buds while operating, servicing, or repairing the equipment.
1.5.4 Cleanliness ensures safety
Keep the generator and its environment clean.
Before cleaning the generator, shut down the equipment and secure it against accidental start-up.
Keep the generator free from dirt, grease, and waste. Store flammable liquids in suitable
containers only and ensure adequate distance to the generator. Check the lines regularly for
leakage and eliminate leaks immediately as applicable.

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1.5.5 Safe handling of fuels and lubricants
Keep fuels and lubricants away from naked fire.
Before filling up the tank and/or applying lubricant, always shut down the generator and secure it
against accidental start-up.
Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly
flammable and may explode under certain conditions.
Refuel in well-ventilated open spaces only. If fuel/lubricant was spilled, eliminate fluids
immediately.
Do not mix diesel fuel with petrol or alcohol. Such a mixture can cause fire and will damage the
generator.
Use only approved fuel containers and tank systems. Old bottles and canisters are not adequate.
1.5.6 Exhaust fumes and fire protection
Engine fumes can be hazardous to your health if they accumulate. Ensure that the generator
exhaust fumes are vented appropriately (leak-proof system), and that an adequate fresh air
supply is available for the generator and the operator (forced ventilation).
Check the system regularly for leakage and eliminate leaks as applicable.
Exhaust gases and parts containing such fumes are very hot; they may cause burns under
certain circumstances. Always keep flammable parts away from the generator and the exhaust
system.
To prevent fire, ensure that electrical connections are not short-circuited. Check regularly that all
lines and cables are in good condition and that there is no chafing. Bare wires, open chafing spots,
frayed insulation, and loose cable connections can cause dangerous electric shocks, short-circuit,
and fire.
The generator shall be integrated in the existing fire safety system by the operating company.
Exhaust gases from diesel motors and some components are carcinogenic and can cause
deformities and other genetic defects.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.

General Instructions and Regulations
30.10.12 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 19
1.5.7 Safety precautions against burns and battery explosions
The generator and its cooling agents and lubricants as well as the fuel can get hot while the
generator is operated. Use caution around hot components such as parts containing exhaust
fumes, radiator, hoses, and engine block during operation and after the generator was shut
down.
The cooling system may be pressurised. Open the cooling system only after letting the engine
and the coolant cool down. Wear appropriate protective clothing (e.g. safety goggles, gloves).
Prior to operation, ensure that the cooling system is sealed and that all hose clamps are
tightened.
The battery represents an explosion hazard, this applies both to the starter battery and the
battery bank of the AGT generators. While batteries are being charged, a hydrogen-oxygen
mixture is generated, which is highly explosive (electrolytic gas).
Do not use or charge batteries if the fluid level is below the MINIMUM marking. The life span of
the battery is significantly reduced, and the risk of explosion increases. Refill to a fluid level
between maximum and minimum level without delay.
Especially during charging, keep sparks and naked fire away from the batteries. Ensure that the
battery terminals are tightly connected and not corroded to avoid sparking. Use an appropriate
terminal grease.
Check the charge level with an adequate voltmeter or acid siphon. Contact of a metal object
across the terminals will result in short-circuiting, battery damage, and high explosion risk.
Do not charge frozen batteries. Heat the batteries to +16 °C (61 °F) prior to charging.
1.5.8 Protect your hands and body from rotating parts!
Always keep the capsule closed while operating the generator.
To check the V-belt tension, always shut down the generator.
Keep your hands and body away from rotating parts such as V-belt, fans, pulleys, and flywheel.
Contact can cause severe injury.
Do not run the engine without the safety devices in place. Prior to start-up, mount all safety
devices securely and check for proper attachment and function.
1.5.9 Anti-freeze and disposal of fluids
Anti-freeze contains toxic substances. To prevent injury, wear rubber gloves and wash off any
anti-freeze immediately in case of skin contact. Do not mix different anti-freeze agents. The
mixture may cause a chemical reaction generating harmful substances. Use only anti-freeze that
was approved by Fischer Panda.
Protect the environment. Collect drained fluids (lubricants, anti-freeze, fuel), and dispose of them
properly. Observe the local regulations for the respective country. Ensure that no fluids (not even
very small quantities) can drain into the soil, sewers, or bodies of water.

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1.5.10 Implementation of safety inspections and maintenance
Disconnect the battery from the engine before performing service work. Affix a sign to the control
panel - both the main and the corresponding slave panel - with the instruction „ DO NOT START UP
- MAINTENANCE IN PROGRESS“ to prevent unintentional start-up.
To prevent sparking due to accidental short-circuiting, always remove the earthing cable (-) first and
reconnect it last. Do not start work until the generator and all fluids and exhaust system parts have
cooled down.
Use only suitable tooling and appliances and familiarise yourself with their functions to prevent
secondary damage and/or injury.
Always keep a fire extinguisher and a first aid box handy while performing maintenance work.
1.6 Warning and instruction signs
Keep warning and instruction signs clean and legible.
Clean the signs with water and soap and dry them with a soft cloth.
Immediately replace damaged or missing warning and instruction signs. This also applies to the installation of spare
parts.
1.6.1 Special instructions and hazards of generators
The electrical installations may only be carried out by trained and qualified personnel!
The generator must not be operated with the cover removed.
If the generator is being installed without a sound insulation capsule, it must be ensured that all
rotating parts (belt-pulley, belts etc.) are covered and protected so that there is no danger to life
and body!
If a sound insulation covering will be produced at the place of installation, then easily visible signs
must show that the generator must only be switched on while the capsule is closed.
All servicing, maintenance, or repair work may only be carried out when the motor is not running.
Electrical voltages above 48 volts (battery chargers greater than 36 volts) are always dangerous
to life. The rules of the respective regional authority must be adhered to during installation. For
safety reasons, only an electrician may carry out the installation of the electrical connections of
the generator.