Page 4 Panda_12-4KU_HD-PMS_eng.R02 - Table of contents 8.7.08
Table of contents
B.4.6 Measuring the Inductive Resistance ..................................................................................54
B.5 Generator provides no voltage ......................................................................................55
B.5.1 Rotor Magnetism Loss and "Re-magnetising" ...................................................................55
B.6 Engine Starting Problems ..............................................................................................55
B.6.1 Fuel Solenoid Valve ...........................................................................................................55
B.6.2 Re-start with Failure Bypass Switch ..................................................................................56
B.6.3 Troubleshooting Table .......................................................................................................57
C Maintenance Instructions............................................................................................59
C.1 General maintenance instructions ................................................................................59
C.1.1 Checks before starting .......................................................................................................59
C.1.2 Check of Hoses and Rubber Parts in the sound insulated capsule ...................................59
C.2 Oil Change Intervals .......................................................................................................59
C.3 Execution of an oil change ............................................................................................60
C.3.1 Check Oil Level of the Oil-Cooled Bearing ........................................................................62
C.4 Checking the water separator in the fuel supply .........................................................62
C.4.1 Ventilating the Fuel System ...............................................................................................63
C.4.2 Exchange of the Fuel Filter ................................................................................................64
C.4.3 Exchange the Air Filter Mat ...............................................................................................65
C.4.4 Ventilation of the Coolant Circuit / Freshwater ..................................................................66
C.4.5 Exchange of the V-Belt for the Internal Cooling Water Pump ............................................68
C.5 The Seawater Circuit ......................................................................................................70
C.5.1 Clean Seawater Filter ........................................................................................................70
C.6 Reason for Frequent Impeller Wear ..............................................................................70
C.6.1 Exchanging the Impeller ....................................................................................................71
C.7 Coolant Connection Block at the Generator Capsule .................................................73
C.8 Conservation of the Generator (long operation interruption) ....................................74
C.8.1 Measures for preparation of winter storage .......................................................................74
C.8.2 Initiation during Spring .......................................................................................................75
D Installation Instructions...............................................................................................77
D.1 Placement ........................................................................................................................77
D.1.1 Advice for optimal sound insulation ...................................................................................77
D.2 Generator Connections ..................................................................................................78
D.3 Cooling System Installation - Raw Water .....................................................................79
D.3.1 General Information ...........................................................................................................79
D.3.2 Installation of the thru hull fitting in Yachts ........................................................................79
D.3.3 Quality of the Raw Water Sucking In Line .........................................................................80
D.3.4 Generator Installation above Waterline .............................................................................80
D.3.5 Generator Installation below Water-Line ...........................................................................81
D.3.6 Generator Housing cooled by Raw Water .........................................................................83
D.3.7 Indirect Cooling of the Genset Housing (by the Heat Exchanger) ..................................... 83
D.4 The Freshwater Coolant Circuit ....................................................................................84
D.4.1 Position of the external cooling water expansion tank .......................................................84
D.4.2 Ventilating at the first filling of the Internal Cooling Water Circuit ......................................85
D.4.3 Pressure Test for Controlling the Cooling Water Circuit ....................................................86
D.4.4 Scheme for Freshwater Circuit at Two Circuit Cooling System .........................................87
D.4.5 Pressure Test for Controlling the Cooling Water Circuit ....................................................87
D.4.6 Scheme for Freshwater Circuit at Two Circuit Cooling System .........................................88
D.5 Water Cooled Exhaust System ......................................................................................89
D.5.1 Installation of the Standard Exhaust System .....................................................................89