Fischer Panda AGT 45-VS PMS User manual

P200089_Panda_45-VS_PMS_s03370_Buch_eng.R02 3.3.22
Panda 45-VS PMS manual
Super silent technology
300-500 VDC / 150 ADC / 0-45 kW
Fischer Panda part number: 0032821

Fischer Panda GmbH
Otto-Hahn-Str. 40
D-33104 Paderborn
Germany
Phone
Fax.
Hotline
E-mail
Web
:
:
:
:
:
[phone]
[phone]
[phone]
[email protected]
www.fischerpanda.de
Current revision status
Created by
Fischer Panda GmbH - Head of Technical Documentation
Otto-Hahn-Str. 40
33104 Paderborn - Germany
Phone: [phone]
e-mail: [email protected]
web: www.fischerpanda.de
Copyright
Reproduction and modification of the manual is permitted only after by agreement and with the permission
of the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics in this document. Details
are given to the best of our knowledge. No liability is accepted for correctness. Please note: technical modifications
aimed at improving the product may be implemented without prior notice. Therefore, it must be ensured prior to
installation that the illustrations, diagrams, and related material are applicable to the equipment supplied. In case of
doubt, verify upon delivery that documentation and equipment match.
Document
Current: P200089_Panda_45-VS_PMS_s03370_Buch_eng.R02_3.3.22
Replaces: P200089_Panda_45-VS_PMS_s03370_Buch_eng.R01_25.2.22
Revision Page
Added EC-declaration of conformity

3.3.22 Table of Contents - Page 3
Table of Contents
Panda 45-VS PMS manual........................................................................................................................... ....... 1
Current revision status................................................................................................................................ ....... 2
1 General instructions and regulations ................................................................................................... ..... 10
1.1 The cardinal rule is safety!.............................................................................................................. .... 10
1.2 Disposal .......................................................................................................................................... .... 11
1.3 Customer registration and warranty ............................................................................................... ..... 12
1.3.1 Technical support ........................................................................................................... .... 12
1.3.2 Caution, important information for start-up!! ................................................................... .... 12
1.4 Safety Instructions - safety first! ..................................................................................................... ..... 13
1.4.1 Safe operation ................................................................................................................ .... 13
1.4.2 Observe the safety instructions! ..................................................................................... .... 13
1.4.3 Personal protective clothing ........................................................................................... .... 13
1.4.4 Cleanliness ensures safety ............................................................................................. .... 13
1.4.5 Safe handling of fuels and lubricants .............................................................................. ..... 14
1.4.6 Exhaust fumes and fire protection .................................................................................. .... 14
1.4.7 Safety precautions against burns and battery explosions .............................................. ..... 15
1.4.8 Protect your hands and body from rotating parts! .......................................................... .... 15
1.4.9 Antifreeze and disposal of fluids ..................................................................................... .... 15
1.4.10 Implementation of safety inspections and maintenance ................................................. .... 15
1.5 Warning and instruction signs......................................................................................................... .... 16
1.5.1 Special instructions and hazards of generators .............................................................. .... 16
1.5.1.1 Protective conductor and equipotential bonding .............................................. .... 16
1.5.1.2 Switch off all loads when working on the generator ......................................... ..... 17
1.5.1.3 Potential equalisation in Panda AGT-DC and VS generators .......................... .... 17
1.5.1.4 Safety instructions concerning cables.............................................................. .... 17
1.5.2 General safety instructions when handling batteries ...................................................... .... 17
2 In case of Emergency First Aid ............................................................................................................. ..... 19
2.1 WHEN AN ADULT STOPS BREATHING ...................................................................................... ..... 20
3 Special instructions and hazards in the case of VS-DC generators .................................................. ..... 21
3.1 General safety instructions for operating a VS-DC generator ........................................................ .... 21
3.1.1 “Hybrid-Charger” power electronics ................................................................................ .... 21
3.1.2 Fire protection measures ................................................................................................ .... 22
3.1.3 Insulation monitoring measures ...................................................................................... .... 22
4 Basics ...................................................................................................................................................... ..... 23
4.1 Proper use ...................................................................................................................................... .... 23
4.2 Objectives of the manual and declaration of interested parties ...................................................... .... 23
4.2.1 Specialists ...................................................................................................................... .... 23
4.2.2 Users .............................................................................................................................. .... 23
4.2.3 Operators ....................................................................................................................... ..... 24
4.3 Opening the Fischer Panda Transport Box .................................................................................... .... 24
4.3.1 Bolted Fischer Panda Transport Box .............................................................................. .... 24
4.3.2 Fischer Panda Transport Box with metal tab closure ..................................................... .... 24
4.4 Transport and Loading.................................................................................................................... .... 24
4.4.1 Transporting the generator ............................................................................................. .... 24
4.4.2 Loading the generator .................................................................................................... .... 24
4.5 Fischer Panda Generator scope of delivery ................................................................................... .... 25

Page 4 - Table of Contents 3.3.22
Table of Contents
4.5.1 Variable speed generators .............................................................................................. .... 25
4.6 Opening the MPL sound insulation capsule.................................................................................... .... 27
4.7 Special servicing instructions and measures for extended downtime and decommissioning ........ ..... 29
4.7.1 Instructions regarding the starter battery during extended downtime ............................. .... 29
4.7.2 Measures for short-term downtimes ............................................................................... .... 30
4.7.3 Measures for medium-term downtimes / hibernation ...................................................... .... 30
4.7.3.1 Surface protection measures: .......................................................................... .... 30
4.7.3.2 Measures for removing surface protection after medium-term downtimes (3 to 6 months)
31
4.7.4 Measures for long-term downtime / decommissioning ................................................... .... 31
4.7.4.1 Surface protection measures: .......................................................................... .... 31
4.7.4.2 Measures for removing preservatives after long-term downtime / recommissioning
(more than 6 months): ................................................................................. 32
EC Declaration of conformity...................................................................................................................... ..... 35
UKCA Declaration of conformity ................................................................................................................ ..... 37
7 The Panda Generator.............................................................................................................................. ..... 39
7.1 Position of the identification plate ................................................................................................... .... 39
7.2 Description of the generator............................................................................................................ .... 40
7.2.1 Right-hand side view ...................................................................................................... .... 40
7.2.2 Left-hand side view ......................................................................................................... ..... 42
7.2.3 Front view ....................................................................................................................... ..... 43
7.2.4 Rear view ........................................................................................................................ ..... 45
7.2.5 Top view ......................................................................................................................... ..... 47
7.2.6 Function groups and functional diagrams ....................................................................... .... 48
7.2.7 fpControl Panel ............................................................................................................... .... 48
7.2.8 The cooling system ......................................................................................................... ..... 49
7.2.9 Fuel system .................................................................................................................... .... 50
7.2.10 Combustion air system ................................................................................................... .... 51
7.2.11 Electrical system ............................................................................................................. .... 52
7.2.12 Lubricant system ............................................................................................................. .... 53
7.2.13 Sensors and switches for operational monitoring ........................................................... .... 54
8 Installation Instructions.......................................................................................................................... ..... 55
8.1 Personnel........................................................................................................................................ .... 55
8.2 Hoisting procedure.......................................................................................................................... .... 55
8.3 Placement ....................................................................................................................................... .... 57
8.3.1 Preliminary remarks ........................................................................................................ .... 57
8.3.2 Installation location and base ......................................................................................... .... 57
8.3.3 Advice for optimal sound insulation ................................................................................ .... 58
8.4 Generator connections ................................................................................................................... ..... 59
8.5 Connecting the cooling system - raw water ................................................................................... ..... 61
8.5.1 General instructions ........................................................................................................ .... 61
8.5.2 Arrangement of the through-hull fitting in yachts - schematic ......................................... .... 61
8.5.3 Quality of the raw water suction line ............................................................................... .... 61
8.5.4 Installation of the generators above the waterline .......................................................... .... 61
8.5.4.1 Raw water installation diagram ........................................................................ .... 62
8.5.5 Installing the generator below the waterline ................................................................... .... 63
8.5.5.1 Raw water installation diagram ........................................................................ ..... 64

3.3.22 Table of Contents - Page 5
Table of Contents
8.6 Installation of the standard exhaust system - diagram ................................................................... .... 65
8.6.1 Layout of the exhaust system ......................................................................................... .... 65
8.7 Installation of the "water lock"......................................................................................................... .... 65
8.7.1 Potential causes for water in the exhaust line ................................................................ .... 66
8.7.1.1 Potential cause: Exhaust line ........................................................................... .... 66
8.7.1.2 Potential cause: Coolant line............................................................................ .... 66
8.7.2 Installation location of the exhaust water lock ................................................................ .... 66
8.7.3 The volume of the exhaust water lock ............................................................................ .... 67
8.7.3.1 Ideal position of the water lock......................................................................... .... 67
8.7.3.2 Example for the installation of the water lock outside of the mid-line with possible con-
sequences: ...................................................................................................... ..... 69
8.8 Exhaust/water separator ................................................................................................................ ..... 71
8.8.1 Installing the exhaust/water separator - schematic ........................................................ .... 71
8.9 Connecting the cooling system - raw water ................................................................................... ..... 73
8.9.1 Position of the external cooling water expansion tank .................................................... .... 73
8.10 Installing the fuel system ............................................................................................................... ..... 75
8.10.1 Connecting the fuel line to the tank ................................................................................ ..... 76
8.10.2 Bleeding the fuel lines .................................................................................................... .... 76
8.11 Installing the generator DC system ................................................................................................ ..... 77
8.11.1 General safety instructions when dealing with batteries ................................................. .... 77
8.11.2 Connecting the starter battery ........................................................................................ ..... 78
8.11.3 Installation of the starter battery connection lines .......................................................... .... 78
8.11.4 Connecting the remote control panel .............................................................................. .... 80
8.11.5 Electrical connections ..................................................................................................... .... 80
8.12 Start-up .......................................................................................................................................... ..... 84
9 Generator Operating Instructions ......................................................................................................... ..... 85
9.1 Personnel........................................................................................................................................ .... 85
9.1.1 Safety instructions regarding operation .......................................................................... .... 85
9.2 General instructions regarding operation ....................................................................................... ..... 86
9.2.1 Operating at low temperatures ....................................................................................... .... 86
9.2.1.1 Pre-heating the diesel engine .......................................................................... .... 86
9.2.1.2 Tips regarding the starter battery ..................................................................... .... 86
9.2.2 Operating at reduced load and idling .............................................................................. .... 86
9.2.2.1 Reasons for carbon building up in the generator ............................................. .... 86
9.2.2.2 In order to avoid generator sooting, take note of the following items:.............. .... 86
9.2.3 Load placed on the engine in continuous use and overloading ...................................... .... 87
9.2.4 Protection conductor ....................................................................................................... .... 87
9.2.5 Operational monitoring system on the Fischer Panda Generator .................................. .... 87
9.3 Checks before starting - see the Remote Control Panel data sheet............................................... .... 87
9.4 Starting the generator - see Remote Control Panel data sheet...................................................... .... 87
9.5 Switching off the generator - see separate Remote Control Panel data sheet............................... .... 88
10 Generator Faults and Errors .................................................................................................................. ..... 89
10.1 Personnel........................................................................................................................................ .... 89
10.1.1 Hazard warnings for this chapter .................................................................................... .... 89
10.2 Tools and measuring instruments .................................................................................................. ..... 91
10.3 Overloading the generator .............................................................................................................. .... 91
10.3.1 Generator output voltage is too low ................................................................................ ..... 92

Page 6 - Table of Contents 3.3.22
Table of Contents
10.4 Starting problems............................................................................................................................ .... 92
10.4.1 Clogged fuel filter ............................................................................................................ .... 92
10.4.2 Troubleshooting table ..................................................................................................... .... 92
10.5 Faults on the Hatz engine .............................................................................................................. ..... 93
10.5.1 Hatz ECU fault code table .............................................................................................. .... 93
11 Maintenance Instructions....................................................................................................................... ... 103
11.1 Personnel........................................................................................................................................ .. 103
11.1.1 Hazard warnings for maintenance .................................................................................. .. 103
11.1.2 Disposal of engine fluids ................................................................................................. .. 104
11.2 Important information! ..................................................................................................................... .. 105
11.3 Checking hose elements and rubber parts in the noise attenuation capsule.................................. .. 105
11.3.1 Exhaust gas lines and hoses .......................................................................................... .. 105
11.4 Securing the generator to prevent it from being switched on unintentionally.................................. .. 105
11.5 Opening the capsule ....................................................................................................................... .. 106
11.6 Maintenance instructions ............................................................................................................... ... 108
11.7 Maintenance work........................................................................................................................... .. 108
11.7.1 Checking the oil level ...................................................................................................... ... 109
11.7.1.1 Topping up the oil............................................................................................. .. 110
11.7.1.2 After checking the oil and topping up ............................................................... .. 110
11.7.2 Checking the intake area of the combustion air .............................................................. ... 111
11.7.3 Checking the cooling system .......................................................................................... ... 113
11.7.4 Changing the engine oil and oil filter ............................................................................... ... 114
11.7.4.1 After the oil change .......................................................................................... ... 116
11.7.5 Exchanging the fuel pre-filter .......................................................................................... ... 117
11.7.6 Exchanging the main fuel filter ........................................................................................ ... 118
11.7.7 Checking the poly V-belt ................................................................................................. ... 119
11.7.8 Exchanging the oil separator of the crankcase vent ....................................................... ... 120
11.7.9 Checking the threaded connections ............................................................................... ... 121
11.7.10 Checking/exchanging the fuses ...................................................................................... ... 122
11.7.11 Checking/exchanging the relays ..................................................................................... ... 124
11.7.12 Exchanging the air filter cartridge ................................................................................... ... 127
11.7.13 Draining the water separator .......................................................................................... ... 130
11.7.14 Exchanging the poly V-belt ............................................................................................. ... 132
11.7.14.1Checking the belt tension ................................................................................. .. 133
11.7.15 Checking the condition of the starter battery .................................................................. .. 134
11.7.16 De-aerating (bleeding) the fuel system. .......................................................................... .. 134
11.7.17 Maintaining the raw water circuit .................................................................................... ... 135
11.7.17.1Cleaning the raw water filter............................................................................. .. 135
11.7.17.2Raw water pump and impeller.......................................................................... .. 135
11.7.17.3Exchanging the impeller ................................................................................... .. 136
11.7.18 Filling the fresh water system ......................................................................................... .. 138
12 Annex ....................................................................................................................................................... ... 141
12.1 Technical data................................................................................................................................. .. 141
12.1.1 Technical Data for Engine .............................................................................................. .. 141
12.1.2 Technical Data for Generator ......................................................................................... .. 141
12.2 Engine oil specification ................................................................................................................... .. 141
12.3 Coolant specification....................................................................................................................... .. 141
12.4 Fuel specification ............................................................................................................................ .. 141

3.3.22 Table of Contents - Page 7
Table of Contents
12.5 Dimensions .................................................................................................................................... ... 142
Current revision status................................................................................................................................ ... 144
13.1 Download ....................................................................................................................................... ... 145
14 Panda fpControl Safety Instructions..................................................................................................... ... 147
14.1 Personnel........................................................................................................................................ .. 147
14.2 Safety instructions .......................................................................................................................... .. 147
14.3 Function description........................................................................................................................ .. 148
14.4 Proper use ...................................................................................................................................... .. 148
15 Panda fpControl ...................................................................................................................................... ... 149
15.1 Components of the fpControl.......................................................................................................... .. 149
15.1.1 fpControl - CP-G ............................................................................................................. .. 149
15.1.1.1 Environmental specifications, physical data of the fpControl CP-G ................. .. 149
15.1.2 fpControl - GC-S ............................................................................................................. ... 150
15.1.2.1 Environmental specifications, physical data of the fpControl GC-S ................. .. 150
15.1.3 fpControl - CB-G ............................................................................................................. .. 150
15.1.3.1 fpControl CB-G connections ............................................................................ .. 151
15.1.3.2 Environmental specifications, physical data of the fpControl CB-G ................. .. 151
15.1.4 fpControl CAN Interface - SAE J1939 (fpControl CI-SAE J1939) .................................. .. 151
15.1.4.1 fpControl CI-SAE J1939 connections............................................................... .. 152
15.1.4.2 Environmental specifications, physical data of the fpControl CI-SAE J1939 ... .. 152
15.1.4.3 fpControl Measurement Unit - MU-3ph/DC (fpControl MU-3ph/DC) ................ .. 152
15.1.4.4 fpControl MU-3ph/DC connections .................................................................. .. 153
15.1.4.5 Environmental specifications, physical data of the fpControl MU-3ph/DC ....... .. 153
15.1.5 fpControl Measurement Unit - MM-3 (fpControl MM-3) .................................................. .. 153
15.1.5.1 Environmental specifications, physical data of the fpControl MM-3................. .. 154
15.2 Installation....................................................................................................................................... .. 154
15.2.1 Installation of the Electronic Control Unit (ECU) fpControl - GC-S ................................. .. 154
15.2.2 Installation of the Connection Box fpControl - CB-G ...................................................... .. 154
15.2.3 Installation of the fpControl - CP-G ................................................................................. .. 154
15.3 Operation ........................................................................................................................................ .. 155
15.3.1 Switching on the generator ............................................................................................. .. 155
15.3.1.1 Overview page with Autostart activated ........................................................... .. 156
15.3.2 The fpControl VCS overview pages ............................................................................... ... 157
15.3.3 The fpControl AGT overview pages ............................................................................... ... 160
15.3.3.1 Battery guard.................................................................................................... .. 162
15.3.3.2 Functional description of the UIU charging process......................................... .. 162
15.3.4 The fpControl Inverter overview pages ........................................................................... ... 164
15.4 Starting up the generator ............................................................................................................... ... 168
15.4.1 Preparations for starting up / Checks (daily) for marine version ..................................... .. 168
15.4.2 Preparations for starting up / Checks (daily) for vehicle version .................................... .. 168
15.4.3 Starting up the generator ................................................................................................ .. 169
15.4.4 Stopping the generator ................................................................................................... .. 170
15.5 The Menu........................................................................................................................................ .. 171
15.5.1 Main Menu ...................................................................................................................... .. 171
15.5.2 Sub-menu: "Panel" ......................................................................................................... .. 171
15.5.2.1 Setting the illumination of the CP-G ................................................................. .. 172
15.5.2.2 Setting the contrast of the CP-G ...................................................................... .. 172
15.5.2.3 Setting the standby time of the CP-G............................................................... .. 173
15.5.2.4 Setting the standby illumination of the CP-G ................................................... .. 173

Page 8 - Table of Contents 3.3.22
Table of Contents
15.5.2.5 Setting the display mode of the CP-G overview page...................................... .. 173
15.5.2.6 Setting the language of the text pages of the CP-G......................................... .. 173
15.5.2.7 Setting the Temperature Unit ........................................................................... .. 174
15.5.2.8 Setting the Aural Alarm .................................................................................... .. 174
15.5.2.9 Setting the display to flash in the event of a fault ............................................. .. 174
15.5.2.10Setting the Panel Heating................................................................................. .. 175
15.5.2.11Setting the display of the optional measurement data ..................................... .. 175
15.5.2.12Supplementary Start-up functions .................................................................... .. 175
15.5.2.13Resetting all values of the Panel sub-menu to default values.......................... .. 176
15.5.2.14Return to Main Menu........................................................................................ .. 176
15.5.3 Sub-menu: "Generator" .................................................................................................. .. 176
15.5.3.1 Setting the Autostart of the CP-G..................................................................... .. 177
15.5.3.2 Setting the optional water pump/fan DC output of the CP-G............................ .. 178
15.5.3.3 Switching the switching outputs of the CP-G ................................................... .. 178
15.5.3.4 Reading out the Event Memory of the CP-G.................................................... .. 178
15.5.3.5 Resetting all values of the Generator sub-menu to the default values............. .. 179
15.5.3.6 Returning the Main Menu ................................................................................. .. 179
15.5.4 Resetting the panel language to the default (English) .................................................... .. 179
15.5.4.1 How to set the panel language after a reset..................................................... .. 179
15.6 Faults .............................................................................................................................................. .. 180
15.6.1 Symbols and messages on the display .......................................................................... .. 180
15.6.1.1 Example of message - "Sensor defective" ....................................................... .. 180
15.6.1.2 Example of message - "Sensor/Cable break" .................................................. .. 180
15.6.2 Error code ....................................................................................................................... .. 180
15.6.2.1 Table of Faults.................................................................................................. .. 181
15.6.2.2 Description of the symbols ............................................................................... .. 183
15.7 Accessories:.................................................................................................................................... .. 184
15.7.1 Dimensional drawing ...................................................................................................... ... 186

3.3.22 Chapter 1: - Page 9
Dear valued customer,
Thank you for deciding to purchase a Fischer Panda generator and for choosing Fischer Panda as your on-board
energy partner. Your generator offers you the possibility of generating your own power - wherever you are - making
you all the more independent. Not only do you have a Fischer Panda generator on board; you are also supported
worldwide by our Fischer Panda team. Please take the time to read this information. We can also assist you with:
Inspecting the generator installation and guarantee
Every generator has a world-wide guarantee. As soon as the installation has been completed, you can register your
guarantee with your dealer. If you have obtained an extended guarantee, please ensure that this is properly filed and
that your dealer has your current address. Please consult your dealer regarding guarantee options, especially when
you have purchased a pre-owned generator. Your dealer will be happy to assist and can inform you regarding
authorised Fischer Panda dealers world-wide.
Service and Support
To ensure that your generator runs faultlessly, regular servicing and maintenance tasks described in the handbook
must be carried out. Fischer Panda can supply service kits intended for routine maintenance work. We only supply
components of the highest quality and ensure that you receive the CORRECT spares for your generator. Service
“Plus” Kits are also available and are ideal for longer cruises, which may last for more than one service interval.
Should you require any assistance, please contact your Fischer Panda dealer. Please do not attempt to carry out
repairs yourself, as this can affect your generator guarantee. Your dealer can assist you in finding the nearest
Fischer Panda service station. You can also find the nearest service station in our global service network, which is
available as a download on our homepage.
Product registration
Please take the time to register your Fischer Panda generator on our website under
http://www.fischerpanda.de/mypanda.
By registering, you ensure that you are always informed and up-to-date. You will receive technical upgrades or
special information concerning the operation and servicing of your generator. You will also be informed about new
Fischer Panda products, which can be particularly helpful should you want to enhance your installation at a later
date.
Fischer Panda quality - certified according to DIN ISO 9001
Thank you for purchasing a Fischer Panda generator
Your Fischer Panda Team

General instructions and regulations
Page 10 - Chapter 1: General instructions and regulations 3.3.22
1. General instructions and regulations
1.1 The cardinal rule is safety!
Warning symbols are used throughout this manual to warn of the risk of personal injury or lethal danger when certain
maintenance tasks or operating procedures are performed. Instructions marked in this way must always be read and
followed carefully.
Warning! Automatic start-upLETHAL DANGER! - Improper operation can cause harm
to health and result in death.
The battery bank must always be disconnected (negative
terminal first, then the positive terminal) if work on the
generator or electrical system of the generator is to be
performed, so that the generator cannot be started
inadvertently.
Warning! Risk of injuryImproper maintenance can result in severe personal
harm and material damage. Therefore:
• Maintenance work must only be performed when the engine
is switched off.
• Before commencing work, ensure that there is sufficient
freedom of movement for installation work to be carried out..
• Take care the the workplace is neat and clean! Components
and tools that are loosely stacked or lying around can result
in accidents
• Perform maintenance work only with standard tools or
special tools as customarily used in the trade. Incorrect or
damaged tools can result in injuries
Warning! Fire hazard Oil and fuel vapours can ignite upon contact with igni-
tion sources. Therefore:
• Ensure that there are no open flames while working on the
engine.
• Do not smoke.
• Remove oil and fuel residue from the engine and the floor
Caution! Risk of poisoningContact with engine oil, fuel and anti-freeze agents may
result in harm to health when inhaled, swallowed or
when coming into contact with skin. Therefore:
• Avoid skin contact with engine oil, fuel and anti-freeze.
• Remove splashed oil and anti-freeze from the skin
immediately.
• Do not inhale oil and fuel vapours.
Warning! Electrical voltage LETHAL DANGER! - Improper operation can cause harm
to health and result in death.
Electric voltages of more than 60V are potentially lethal in
any situation. The rules of the respective regional authority
must be adhered to during installation. For safety reasons,
only an electrician may carry out the installation of the

General instructions and regulations
3.3.22 Chapter 1: General instructions and regulations - Page 11
electrical connections of the generator.
Warning! Hot surface/materialGenerator and coolant may be hot during and after use.
Risk of being burnt/scalded!
Excess pressure may develop in the cooling system when
operating.
Warning!Batteries contain corrosive acids and alkalis.
Improper handling can cause the batteries to heat up and
burst. Corrosive acid/lye may leak. Under unfavourable
conditions, an explosion may result.
Adhere to the instructions of your battery manufacturer.
Imperative! Protective equipment requiredPersonal protective equipment must be worn as applica-
ble. This consists of:
• Snugly-fitting protective clothing
• Safety shoes
• Protective gloves
• Hearing protection
• Goggles, if required
Attention! Switch off all loads.All loads must be disconnected prior to working on the
generator to avoid damage to the devices.
1.2 Disposal
Imperative! Protect the environment.Engine fluids/batteries are harmful to the environment.
Collect and dispose of drained engine fluids properly!
Dispose of batteries in the appropriate manner.

General instructions and regulations
Page 12 - Chapter 1: General instructions and regulations 3.3.22
1.3 Customer registration and warranty
Use the advantages of registering your product:
• You will receive a guarantee certificate once your installation data has been checked.
• You will receive additional product information that may be safety-relevant.
• You will receive free upgrades, when necessary.
Further advantages:
By providing full details, the Fischer Panda technicians will be able to offer rapid assistance, as 90% of break-downs
are caused by peripheral faults.
Problems due to installation errors can be recognised in advance.
1.3.1 Technical support
Technical support via the Internet: [email protected]
1.3.2 Caution, important information for start-up!!
1. The commissioning report shall be filled in immediately after initial operation and shall be confirmed by signature.
2. The commissioning report must be received by Fischer Panda GmbH at Paderborn within 4 weeks of initial
operation.
3. After receiving the commissioning report, Fischer Panda will make out the official guarantee certificate and send
it to the customer.
4. If guarantee claims are made, the document with the guarantee certification must be submitted.
If the above requirements are not or only partly fulfilled, the warranty claim shall become void.

General instructions and regulations
3.3.22 Chapter 1: General instructions and regulations - Page 13
1.4 Safety Instructions - safety first!
1.4.1 Safe operation
Careful handling of the equipment is the best insurance against an accident. Read the handbook diligently,
and make sure you understand it before starting up the equipment. All operators, regardless of their
experience level, shall read this handbook and additional pertinent manuals before commissioning the
equipment or installing an attachment. The owner shall be responsible for ensuring that all operators receive
this information and are instructed on safe handling practices.
1.4.2 Observe the safety instructions!
Read and understand this handbook and the safety instructions on the generator before trying to start up and
operate the generator. Learn the operating practices and ensure work safety. Familiarise yourself with the equipment
and its limits. Keep the generator in good condition.
1.4.3 Personal protective clothing
For maintenance and repair work on the equipment, do not wear loose, torn, or ill-fitting clothing that may
catch on protruding parts or come into contact with pulleys, cooling disks, or other rotating parts, which can
cause severe injury.
Wear appropriate safety and protective clothing during work.
Do not operate the generator while under the influence of alcohol, medication or drugs.
Do not wear head phones or ear buds while operating, servicing, or repairing the equipment.
1.4.4 Cleanliness ensures safety
Keep the generator and its environment clean.
Before cleaning, the generator must be switched off and secured against unintended starting. Keep the generator
free from dirt, grease, and waste. Store flammable liquids in suitable containers only and ensure adequate distance
to the generator. Check the lines regularly for leakage and eliminate leaks immediately as applicable.

General instructions and regulations
Page 14 - Chapter 1: General instructions and regulations 3.3.22
1.4.5 Safe handling of fuels and lubricants
Keep fuels and lubricants away from naked fire.
Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against
accidental start-up.
Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable and may
explode under certain conditions.
Refuel in well-ventilated open spaces only. If fuel/lubricant has been spilled, eliminate fluids immediately.
Do not mix diesel fuel with petrol or alcohol. Such a mixture can cause fire and will damage the generator.
Use only approved fuel containers and tank systems. Old bottles and canisters are not adequate.
1.4.6 Exhaust fumes and fire protection
Engine fumes can be hazardous to your health if they accumulate. Ensure that the generator exhaust
fumes are vented appropriately (leak-proof system), and that an adequate fresh air supply is available for
the generator and the operator (forced ventilation).
Check the system regularly for leakage and eliminate leaks as applicable.
Exhaust gases and parts containing such fumes are very hot; they may cause burns under certain circumstances.
Always keep flammable parts away from the generator and the exhaust system.
To prevent fire, ensure that electrical connections are not short-circuited. Check regularly that all lines and
cables are in good condition and that there is no chafing. Bare wires, open chafing spots, frayed insulation,
and loose cable connections can cause dangerous electric shocks, short-circuit, and fire.
The generator shall be integrated in the existing fire safety system by the operating company.
Diesel engine exhaust fumes and other constituents are carcinogenic and may cause malformations and
other genetic defects.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.

General instructions and regulations
3.3.22 Chapter 1: General instructions and regulations - Page 15
1.4.7 Safety precautions against burns and battery explosions
The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is
operated. Handle hot components with care such as exhaust components, radiators, hoses and the engine
block both during operation and after the generator has been switched off.
The cooling system may be pressurised. Open the cooling system only after letting the engine and the
coolant cool down. Wear appropriate protective clothing (e.g. safety goggles, gloves).
Prior to operation, ensure that the cooling system is sealed and that all hose clamps are tightened.
The battery represents an explosion hazard, this applies both to the starter battery and the battery block of
the AGT generators. While batteries are being charged, a hydrogen-oxygen mixture is generated, which is
highly explosive (electrolytic gas).
Do not use or charge batteries if the fluid level is below the MINIMUM marking. The useful life of the battery is
significantly reduced, and the risk of explosion increases. Always fill fluid levels to a point between the maximum and
minimum levels.
Especially during charging, keep sparks and naked fire away from the batteries. To avoid sparking, ensure
that the battery terminals are firmly connected and are not corroded. Use an appropriate terminal grease.
Check the charge level with an adequate voltmeter or acid siphon. A metal object lying over the poles will
cause a short circuit, battery damage and a high risk of an explosion.
Do not charge frozen batteries. Heat the batteries to +16 °C (61 °F) prior to external charging.
1.4.8 Protect your hands and body from rotating parts!
Always keep the capsule closed while operating the generator.
To check the V-belt tension, always shut down the generator.
Keep your hands and body away from moving parts, such as belt pulleys, fans, V-belts and flywheels.
Touching can result in serious injury.
Do not run the engine without the safety devices in place. Prior to start-up, mount all safety devices securely and
check for proper attachment and function.
1.4.9 Antifreeze and disposal of fluids
Antifreeze contains toxic substances. To prevent injury, wear rubber gloves and wash off any anti-freeze
immediately in case of skin contact. Do not mix different anti-freeze agents. The mixture may cause a
chemical reaction generating harmful substances. Use only anti-freeze that is approved by Fischer
Panda.
Protect the environment. Collect drained fluids (lubricants, anti-freeze, fuel), and dispose of them properly.
Observe the local regulations for the respective country. Ensure that no fluids (not even very small
quantities) can drain into the soil, sewers, or bodies of water.
1.4.10 Implementation of safety inspections and maintenance
Disconnect the battery from the engine before performing service work. Affix a sign to the control panel -
both the main and the corresponding slave panel - with the instruction " DO NOT START UP -
MAINTENANCE IN PROGRESS" to prevent unintentional start-up.
To prevent sparking due to accidental short-circuiting, always remove the earthing cable (-) first and reconnect it last.
Do not start work until the generator and all fluids and exhaust system parts have cooled down.

General instructions and regulations
Page 16 - Chapter 1: General instructions and regulations 3.3.22
Use only suitable tooling and appliances and familiarise yourself with their functions to prevent secondary
damage and/or injury.
Always keep a fire extinguishing unit and a first aid box handy while performing maintenance work.
1.5 Warning and instruction signs
Keep warning and instruction signs clean and legible.
Clean the signs with water and soap and dry them with a soft cloth.
Immediately replace damaged or missing warning and instruction signs. This also applies to the installation of spare
parts.
1.5.1 Special instructions and hazards of generators
The electrical installations may only be carried out by trained and qualified personnel!
The generator must not be operated with the cover removed.
If the generator is to be installed without a sound attenuation housing, it must be ensured that all rotating
parts (belt pulley, V-belts etc.) are covered and protected so that there is no danger to life and body!
If a sound attenuation upgrade is to be manufactured at the place of installation, then well-placed signs
must show that the generator can only be switched on with the sound attenuation housing closed.
All service, maintenance, or repair work may only be carried out when the engine is not running.
Electrical voltages above 50 V (in the case of battery chargers, already when greater than 36 volts) are always life-
threatening. It is therefore imperative that the rules of the respective regional authority regarding installation and
maintenance must be adhered to. For safety reasons, only an electrician may carry out the installation of the
electrical connections of the generator.
1.5.1.1 Protective conductor and equipotential bonding
Electrical voltage greater than 50V may, in the event of contact, lead to life-threatening currents in the body.
For this reason, systems are earthed with a protective conductor. In conjunction with an RCD (FI switch) or
insulation monitoring, the power supply is disconnected in the event of a fault.
Appropriate protective measures, such as the RCD or appropriate fuses must be made available by the
customer, to ensure the safe operation of the generator.

General instructions and regulations
3.3.22 Chapter 1: General instructions and regulations - Page 17
1.5.1.2 Switch off all loads when working on the generator
All loads must be disconnected prior to working on the generator to avoid damage to the devices.
1.5.1.3 Potential equalisation in Panda AGT-DC and VS generators
For further information specific to your generator, see the section on installation.
1.5.1.4 Safety instructions concerning cables
Cable types
It is recommended to use cables that are in compliance with the UL 1426 (BC-5W2) standard with Type 3 (ABYC
section E-11).
Cable cross-section
The cable shall be selected taking into account the amperage, cable type, and conductor length (from the positive
power source connection to the electrical device and back to the negative power source connection).
Cable installation
It is recommended to install a self-draining cable conduit classified as V-2 or higher in compliance with UL 94 in the
area of the cable guide inside the capsule. Care must be taken that the cable routing is not run next to hot surfaces
such as exhaust manifolds or motor oil drain plugs, but rather as free of any causes of friction or crushing as
possible.
1.5.2 General safety instructions when handling batteries
These instructions shall apply in addition to the instructions of the battery manufacturer:
• While you are working on the batteries, a second person should be within earshot to help you if
necessary.
• Keep water and soap ready in case battery acid is burning your skin.
• Wear eye protection and protective clothing. Do not touch your eyes while handling batteries.
• If acid splashes on your skin or clothing, wash if off with lots of water and soap.
• If acid enters your eyes, rinse them immediately with clean water, until the burning sensation has
stopped. Immediately seek medical assistance.
• Do not smoke near the batteries. Avoid naked flames. The area around batteries is a potentially
explosive atmosphere.
• Ensure that no tools are dropped on the battery terminals; cover them as necessary.
• Do not wear jewellery or watches on your arms during installation that might short-circuit the battery.
Otherwise, there is a risk of skin burns.
• Protect all battery contacts against accidental contact.
• For battery blocks: Use only deep cycle batteries. Starter batteries are not suitable. Lead-acid gel
batteries are recommended. They are maintenance-free, cycle stable, and do not release gases.
• Never charge a frozen battery.
• Avoid battery short-circuits.
• Ensure proper ventilation of the battery to vent gases that may be released.
• Battery connection terminals must be checked for proper seating before operation.
• Battery leads must be routed carefully and tested for undue heating under load. Check the battery near vibrating

General instructions and regulations
Page 18 - Chapter 1: General instructions and regulations 3.3.22
components regularly for chafing and insulation defects.
ATTENTION! For battery charger generators (Fischer Panda AGT-DC and VS)!
Prior to installation, verify that the voltage of the battery bank complies with the output voltage of
the generator.

In case of Emergency First Aid
3.3.22 Chapter 2: In case of Emergency First Aid - Page 19
2. In case of Emergency First Aid
First Aid in case of accidents by electrical shocks
5 Safety steps to follow if someone is the victim of electrical shock
Do not touch the injured person while the generator is running.
Switch off the generator immediately.
If you cannot switch off the generator, pull, push, or lift the person to safety using a
wooden pole, rope or some nonconducting material.
Call an emergency doctor as soon as possible.
Immediately start necessary first aid procedures.
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12
13
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In case of Emergency First Aid
Page 20 - Chapter 2: In case of Emergency First Aid 3.3.22
2.1 WHEN AN ADULT STOPS BREATHING
Warning:DO NOT attempt to perform the rescue breathing
techniques provided on this page, unless certified.
Performance of these techniques by uncertified
personnel could result in further injury or death to the
victim.
1 Does the Person Respond?
Tap or gently shake victim.
Shout, “Are you OK?“
2 Shout, “Help!“
Call people who can phone for help.
3 Roll Person onto Back.
Roll victim towards you by pulling slowly.
4 Open Airway.
Tilt head back, and lift chin.
Shout, “Are you OK?“
5 Check for Breathing.
Look, listen, and feel for breathing for 3 to 5
seconds.
6 Give 2 Full Breaths.
Keep head tilted back.
Pinch nose shut.
Seal your lips tight around victim's mouth.
Give 2 full breaths for 1 to 1½ seconds each.
7 Check for Pulse at side of Neck.
Feel for pulse for 5 to 10 seconds.
8 Phone EMS for Help.
Send someone to call an ambulance.
9 Begin Rescue Breathing.
Keep head tilted back.
Lift chin.
Pinch nose shut.
Give 1 full breath every 5 seconds.
Look, listen, and feel for breathing between breaths.
10 Recheck Pulse Every Minute.
Keep head tilted back.
Feel for pulse for 5 to 10 seconds.
If victim has pulse, not breathing, continue
rescue breathing. If no pulse, begin CPR.