Fischer Panda Panda 8000 User manual

Panda_8000_PVK_U_eng.R02 19.8.14
Fischer Panda GmbH
Manual Vehicle Generator
Panda 8000 PVK-U 230 V/400 V - 50 Hz
Panda 10000 PVK-U 230 V/400 V - 50 Hz

Seite/Page 2 - Kaptitel/Chapter A: 19.8.14
Current revision status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product
without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,
diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_8000_PVK_U_eng.R02_19.8.14
Replace: Panda_8000_PVK_U_eng.R01
Revision Page
Neuaufbau des Handbuches
Jahresupdate R02

19.8.14 Inhalt/Contens Seite/Page 3
Inhalt / Contens
Current revision status................................................................................................................................ ....... 2
1 General Instructions and Regulations.................................................................................................. ..... 12
1.1 Safety first!...................................................................................................................................... .... 12
1.2 Tools .............................................................................................................................................. ..... 16
1.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC ...................... ..... 18
1.4 Customer registration and guarantee ............................................................................................. .... 18
1.4.1 Technical support ........................................................................................................... .... 18
1.4.2 Caution, important information for start-up! .................................................................... .... 18
1.5 Safety Instructions - Safety First! ................................................................................................... ..... 19
1.5.1 Safe operation ................................................................................................................ .... 19
1.5.2 Observe safety instructions! ........................................................................................... .... 19
1.5.3 Personal protective clothing (PPE) ................................................................................. .... 19
1.5.4 Cleanliness ensures safety ............................................................................................. .... 19
1.5.5 Safe handling of fuels and lubricants .............................................................................. ..... 20
1.5.6 Exhaust fumes and fire protection .................................................................................. .... 20
1.5.7 Safety precautions against burns and battery explosions .............................................. ..... 21
1.5.8 Protect your hands and body from rotating parts! .......................................................... .... 21
1.5.9 Anti-freeze and disposal of fluids .................................................................................... .... 21
1.5.10 Implementation of safety inspections and maintenance ................................................. ..... 22
1.6 Warning and instruction signs......................................................................................................... .... 22
1.6.1 Special instructions and hazards of generators .............................................................. .... 22
1.6.1.1 Protective conductor and potential equalisation:.............................................. ..... 23
1.6.1.2 Protective conductor for Panda AC generators:............................................... .... 23
1.6.1.3 Switch off all loads while working on the generator ......................................... .... 23
1.6.1.4 Potential equalisation for Panda AGT DC generators...................................... .... 23
1.6.1.5 Safety instructions concerning cables.............................................................. ..... 24
1.6.2 Recommended starter battery sizes ............................................................................... .... 24
1.6.3 Important instructions for batteries - starter and/or traction batteries ............................. .... 24
1.6.4 General safety instructions for handling batteries .......................................................... .... 25
2 In case of Emergency First Aid / Im Notfall - Erste Hilfe..................................................................... ..... 27
2.1 WHEN AN ADULT STOPS BREATHING ...................................................................................... ..... 28
3 Basics ...................................................................................................................................................... ..... 29
3.1 Intended use of the machine .......................................................................................................... .... 29
3.2 Purpose of the manual and description of the definitions of the trained persons/operators/users. .... 29
3.2.1 Trained persons .............................................................................................................. .... 29
3.2.2 Operator ......................................................................................................................... .... 29
3.2.3 User ................................................................................................................................ .... 30
3.3 Scope of delivery of Fischer Panda generators.............................................................................. .... 30
3.3.1 Asynchronous generators: .............................................................................................. .... 30
3.4 Panda transport box ....................................................................................................................... .... 31
3.4.1 Bolted Fischer Panda transport box ............................................................................... .... 31
3.4.2 Fischer Panda transport box with metal tab closure ....................................................... .... 32
3.5 Opening the MPL sound insulation capsule ................................................................................... .... 32
3.5.1 Opening the GFK sound insulation capsule ................................................................... .... 33
3.6 Transport and Loading/Unloading .................................................................................................. .... 34
3.6.1 Transporting the generator ............................................................................................. .... 34
3.6.2 Loading/unloading of the generator ................................................................................ .... 34

Seite/Page 4 Inhalt/Contens 19.8.14
Inhalt / Contens
3.7 Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning34
3.7.1 Instructions for the starter battery for extended downtimes ............................................ .... 35
3.7.2 Measures for short downtimes ........................................................................................ .... 35
3.7.3 Measures for medium term downtimes / hibernation ...................................................... .... 35
3.7.3.1 Courses for preservation:................................................................................. .... 36
3.7.3.2 Measures for removing surface protection after medium term downtimes (3 to 6
months). 36
3.7.4 Measures for extended downtimes / decommissioning .................................................. .... 37
3.7.4.1 Courses for preservation:................................................................................. .... 37
3.7.4.2 Measures for removing surface protection after extended downtimes / recommissioning
(over 6 months): 37
A The Panda Generator.............................................................................................................................. ..... 39
A.1 Description of the genset ................................................................................................................ ....39
A.1.1 Front View ....................................................................................................................... .... 39
A.1.2 Back View ....................................................................................................................... .... 40
A.1.3 Right Side View .............................................................................................................. .... 41
A.1.4 Left Side View ................................................................................................................. .... 42
A.1.5 View from above ............................................................................................................. .... 43
A.2 Detais of functional units................................................................................................................. .... 44
A.2.1 Control panel .................................................................................................................. .... 44
A.2.2 Components of coolant system ...................................................................................... .... 45
A.2.3 Components of fuel system ........................................................................................... .... 49
A.2.4 Components of combustion air ....................................................................................... .... 51
A.2.5 Components of electrical system .................................................................................... .... 54
A.2.6 Sensors and switches for operating surveillance ............................................................ .... 57
A.2.7 Components of oil curcuit ............................................................................................... .... 59
A.2.8 External components ...................................................................................................... .... 61
B Installationshinweise.............................................................................................................................. ..... 63
B.1 Personal.......................................................................................................................................... ....63
B.2 Entsorgung...................................................................................................................................... ....65
B.3 Aufstellungsort ............................................................................................................................... .....66
B.3.1 Vorbemerkungen ............................................................................................................ .... 66
B.3.2 Einbauort und Fundament .............................................................................................. .... 66
B.3.3 Hinweis zur optimalen Schalldämmung .......................................................................... .... 66
B.4 Ansaugluftfilter als Lärmquelle ....................................................................................................... .....68
B.5 Anschlüsse...................................................................................................................................... ....68
B.6 Installation des Kraftstoffsystems ................................................................................................... ....69
B.6.1 Fischer Panda Installationskit - Kraftstoffsystem ............................................................ .... 69
B.6.1.1 Die folgenden Komponenten müssen installiert werden: ................................. .... 70
B.6.2 Anschluss der Leitungen am Tank ................................................................................. .... 73
B.6.3 Position des Vorfilters mit Wasserabscheiders ............................................................... .....74
B.7 Entlüftung des Kraftstoff-Systems................................................................................................... ....74
B.8 Installation des Kühlsystems........................................................................................................... ....75
B.8.1 Das Kühlsystem / allgemeine Hinweise .......................................................................... .... 75
B.8.2 Optional erhältliche Komponenten für die Installation des Kühlsystems ........................ .... 75
B.9 Radiator Fundament ....................................................................................................................... ....77
B.9.1 Bestimmung der Größe des Kühlers .............................................................................. .... 77
B.9.2 Aufbau des Radiatorkühlers ........................................................................................... .... 78

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B.9.3 RadiatorkühlerTypen ...................................................................................................... .... 78
B.9.3.1 Anbauort für Kühler zur Montage auf, am oder unter dem Fahrzeug .............. .... 79
B.9.3.2 Dachmontage................................................................................................... ..... 80
B.9.3.3 Montage an der Fahrzeugwand....................................................................... ..... 81
B.9.3.4 Montage Radiatorkühler Unterflur.................................................................... ..... 82
B.9.3.5 Einbauort für Radiatorkühler in der Fahrzeugwand oder in der Kabinenwand ..... 83
B.9.3.6 Einbauort für Radiatorkühler in einem Tunnel.................................................. ..... 84
B.9.3.7 Einbauort für Generatoren der PVK-UK Reihe ................................................ ..... 85
B.9.4 Kühlwasserschläuche ..................................................................................................... .... 85
B.9.5 Anschluss des externen Radiatorkühlers ....................................................................... .... 86
B.9.6 Kühlwasserausgleichsbehälter ....................................................................................... .... 86
B.9.7 Einbau einer Kühlwassertemperaturanzeige .................................................................. .... 86
B.9.8 Zulässige Kühlwassertemperaturen ............................................................................... .... 86
B.9.9 Kühlwasserpumpe .......................................................................................................... .... 87
B.9.10 Radiatorlüfter .................................................................................................................. .... 87
B.9.11 Frostschutz und Korrosionsschutz ................................................................................. .... 87
B.9.12 Protokollieren der Temperaturwerte bei der Inbetriebnahme ......................................... .... 88
B.10 Sonderinstallationen....................................................................................................................... .... 88
B.10.1 Externer Wärmetauscher ................................................................................................ .... 88
B.10.2 Externe Motorvorwärmung ............................................................................................. .... 88
B.10.3 Kielkühlung ..................................................................................................................... .... 88
B.11 Installationsschemata .................................................................................................................... ..... 89
B.11.1 Installation für vertikale Kühlermontage ......................................................................... .... 89
B.11.2 Installation für Kühlermontage unter dem Fahrzeug ...................................................... ..... 90
B.11.3 Installationsschema für Dachkühlermontage mit Ausgleichsbehälter ............................ ..... 91
B.12 Abgasinstallation............................................................................................................................. .... 92
B.12.1 Abgasanschluss für Dachausgang ................................................................................. .... 92
B.12.2 Abgasanschluss für Montage unter dem Fahrzeug ........................................................ .... 93
B.12.3 Abgas-Unterflur - Schema .............................................................................................. .... 93
B.13 Anschluss der elektrischen Komponenten...................................................................................... .... 93
B.14 Generator DC System-Installation.................................................................................................. .... 95
B.14.1 Fischer Panda Zubehör DC-Installation ......................................................................... .... 95
B.14.2 Allgemeine Sicherheitshinweise im Umgang mit Batterien ............................................ .... 96
B.14.3 Installation der Batterieanschlussleitungen. ................................................................... .... 97
B.14.4 Anschluss der Starterbatterie ......................................................................................... .... 97
B.14.4.1 Anschlussreihenfolge der Batterien bei einem 24V Startsystem ..................... .. 100
B.14.5 Anschluss des Fernbedienpanels ................................................................................... .. 101
B.15 Anschluss des AC- Netzes............................................................................................................. .. 102
B.15.1 AC-Kontrollbox mit VCS und ASB .................................................................................. .. 102
B.15.2 Installation mit durchgeschliffener AC-Kontrollbox ......................................................... ... 103
B.15.3 Installation AC-Box / Bordverteilung separat angeschlossen ......................................... .. 104
B.15.4 Elektronische Spannungsregelung (Bei ND Modellen nicht vorhanden) ........................ .. 105
B.15.5 Alternative Ausstattung - Mini VCS ................................................................................ .. 105
B.15.5.1 Option 1: Mini VCS und Kondensatoren sind am Generator montiert. ............ .. 106
B.15.5.2 Option 2: Mini VCS in der AC Kontroll Box...................................................... .. 106
B.15.6 Starthilfen bei hohem Anlaufstrom (Booster) - nicht bei allen Modellen vorhanden ....... .. 107
B.15.7 Elektrische Sicherung ..................................................................................................... .. 107
B.15.8 Erforderliche Kabelquerschnitte ..................................................................................... .. 107
B.15.9 Klemmbelegung auf den elektrischen Schaltplänen und Klemmbezeichnungen an den Geräten
durch Aufkleber und sonstige Kennzeichnungen 107
B.16 Spannungswächter - Zusatzausstattung ........................................................................................ ..107
B.16.1 Weiterer Hinweis zur Empfehlung „Externe, elektrische Spannungsüberwachung“ ...... .. 108

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B.17 Lüftersteuerungen / Lüfterregelungen............................................................................................. ..108
B.18 Standard Lüftersteuerung für 1-phasige und 3-phasige Generatoren............................................ ..108
B.19 Lüfterregelung für DC Lüfter RE 0201............................................................................................ .. 111
B.20 Kurzbeschreibung........................................................................................................................... .. 111
B.21 Funktion .......................................................................................................................................... ..111
B.22 Elektronische Regelung für 1-phasige Lüfter PKE-2.5V_Ziehl Abegg............................................ .. 112
B.22.1 Einstellungen für den Betrieb mit Fischer Panda Generatoren ...................................... .. 113
B.22.2 Anschluss des Sensors an die Eingangsleiste ............................................................... ...114
B.23 Elektronische Regelung für 1-phasige Lüfter PXET6Q Ziehl Abegg .............................................. .. 115
B.23.1 Einstellungen für den Betrieb mit Fischer Panda Generatoren ...................................... .. 115
B.23.2 Anschluß des Sensors an die Eingangsleiste ................................................................. ... 116
B.24 Elektronische Regelung für 3-phasige Lüfter PKD T5 Ziehl Abegg................................................ ..117
B.24.1 Konfiguration der Lüfterregelung PKD T5 für Fischer Panda Generatoren .................... .. 118
B.24.2 Überprüfen des Ölstandes .............................................................................................. .. 119
B.25 Auffüllen und Entlüften des Kühlmittelkreises................................................................................. ..119
B.26 Entlüften des Kraftstoffsystems ...................................................................................................... .. 119
B.27 Isolationstest................................................................................................................................... .. 119
B.28 Inbetriebnahme............................................................................................................................... .. 119
C Generator Betriebsanweisung............................................................................................................... ... 121
C.1 Personal.......................................................................................................................................... .. 121
C.2 Gefahrenhinweise für dieses Kapitel .............................................................................................. .. 121
C.3 Allgemeine Hinweise zum Betrieb .................................................................................................. ..121
C.3.1 Betrieb bei niedrigen Temperaturen. .............................................................................. .. 121
C.3.1.1 Vorglühen des Dieselmotors............................................................................ .. 122
C.3.1.2 Tips zur Starterbatterie..................................................................................... .. 122
C.3.2 Betrieb mit geringer Last und Leerlauf ............................................................................ .. 122
C.3.2.1 Gründe für die Verrußung des Generators:...................................................... .. 122
C.3.2.2 Um die Verrußung des Generators zu vermeiden, sollten folgende Punkte beachtet wer-
den: 122
C.3.3 Belastung des Motors im Dauerbetrieb und Überlast ..................................................... .. 122
C.3.4 Schutzleiter ..................................................................................................................... .. 123
C.3.5 Betriebsüberwachungssystem am Fischer Panda Generator ........................................ .. 123
C.3.6 Hinweise zu den Kondensatoren - nicht bei allen Modellen vorhanden ......................... .. 123
C.4 Kontrollen vor dem Start - siehe Fernbedienpanel Datenblatt........................................................ ..124
C.5 Start des Generators - siehe Fernbedienpanel Datenblatt ............................................................. .. 124
C.6 Abschalten des Generators - siehe Fernbedienpanel Datenblatt ................................................... .. 124
C.7 Starten des Generators bei Überhitzung- Fehler Überbrückungsschalter...................................... ..124
C.7.1 Unterspannung während des Startens und Stoppens des Generators. ......................... .. 124
D Wartungshinweise .................................................................................................................................. ... 125
D.1 Personal.......................................................................................................................................... .. 125
D.2 Gefahrenhinweise für die Wartung ................................................................................................. .. 125
D.3 Wartungsanweisungen ................................................................................................................... ..127
D.4 Entsorgung der Motorflüssigkeiten ................................................................................................. .. 127
D.5 Spezielle Wartungshinweise und Maßnahmen bei langen Stillstandzeiten und Außerbetriebnahme 127
D.5.1 Hinweise für die Starterbatterie bei längeren Stillstandszeiten ....................................... .. 127
D.5.2 Maßnahmen bei kurzfristigem Stillstand ......................................................................... .. 128
D.5.3 Maßnahmen bei mittelfristigem Stillstand / Überwinterung ............................................. .. 128

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D.5.3.1 Maßnahmen der Konservierung:...................................................................... .. 128
D.5.3.2 Maßnahmen der Entkonservierung nach mittelfristigem Stillstand (3 Monate bis 6 Mo-
nate) 129
D.5.4 Maßnahmen bei langfristigem Stillstand / Außerbetriebnahme ...................................... .. 129
D.5.4.1 Maßnahmen der Konservierung:...................................................................... .. 129
D.5.4.2 Maßnahmen der Entkonservierung nach langfristigem Stillstand / wieder Inbetriebnah-
me als 6 Monate): 130
D.6 Intervalle für den Ölwechsel ........................................................................................................... .. 131
D.7 Motoröl prüfen und auffüllen .......................................................................................................... ... 132
D.7.1 Ölstand Prüfen ............................................................................................................... .. 132
D.7.2 Öl auffüllen ..................................................................................................................... .. 133
D.7.3 Nach der Ölstandskontrolle und dem Ölauffüllen ........................................................... .. 133
D.8 Wechseln des Motorenöls und des Motorölfilters........................................................................... .. 134
D.8.1 Nach dem Ölwechsel ...................................................................................................... .. 136
D.9 Überprüfen der Starterbatterie und ggf. der Batteriebank .............................................................. .. 137
D.9.1 Batterie ........................................................................................................................... .. 137
D.9.1.1 Überprüfen der Batterie und der Batterieanschlusskabel ................................ .. 137
D.9.1.2 Überprüfen des Elektrolytstandes.................................................................... .. 137
D.9.1.3 Elektrolytdichte kontrollieren ............................................................................ .. 138
D.10 Entlüften des Kühlwasserkreises.................................................................................................... .. 138
D.10.1 Austausch des Keilriemens (nicht bei allen Modellen vorhanden) ................................. .. 140
D.11 Austausch des Luftfilters ................................................................................................................ ... 143
D.12 Entlüften des Kraftstoffsystems...................................................................................................... .. 143
D.12.1 Austausch des Kraftstofffilters ........................................................................................ .. 145
D.12.1.1 Optionaler Kraftstofffilter mit Schauglas........................................................... .. 145
D.13 Austausch der Öldrucksensors - optional....................................................................................... .. 147
D.14 Austausch der Öldruckschalter ...................................................................................................... ... 148
D.15 Austausch des Stellmotors ............................................................................................................ ... 149
D.15.1 Einstellen der Begrenzung für den Drehzahlstellmotor (nicht bei ND Modellen) ............ ... 152
D.15.2 Einstellung der maximalen oberen Drehzahl .................................................................. .. 152
D.15.3 Einstellung der normalen Begrenzung der Drehzahl (nicht bei ND Modellen) ............... .. 153
D.15.4 Schmierung der Schneckengewindespindel (nicht bei ND Modellen) ............................ .. 154
D.16 Austausch des Anlassers .............................................................................................................. ... 155
D.16.1 Austausch des DC/DC-Wandlers - nicht bei allen Modellen vorhanden ........................ .. 157
D.17 Austausch der DC-Lichtmaschine ................................................................................................. ... 158
D.18 Austausch der Arbeitsstromrelais .................................................................................................. ... 161
D.19 Austausch der Sicherungen ........................................................................................................... ... 162
D.20 Austausch eines Thermoschalters ................................................................................................. ... 163
D.20.1 Austausch des Thermoschalters am Abgaskrümmers ................................................... .. 164
D.20.2 Austausch des Thermoschalters am Zylinderkopf .......................................................... .. 165
D.21 Austausch des Keilriemens für die interne Kühlwasserpumpe ...................................................... ... 168
D.22 Austausch der Einspritzdüsen ....................................................................................................... ... 170
D.22.1 Überprüfung der Flammkerze - nicht bei allen Modellen vorhanden .............................. .. 172
D.22.2 Flammkerze austauschen .............................................................................................. ... 173
D.23 Austausch der Glühkerzen ............................................................................................................ ... 174
D.24 Austausch des Stoppmagneten - nicht bei allen Modellen vorhanden .......................................... ... 176
D.25 Austausch der Ventildeckeldichtung .............................................................................................. ... 179
D.26 Einstellung des Ventilspiels............................................................................................................ .. 180

Seite/Page 8 - Kaptitel/Chapter 1: 19.8.14
D.27 Austausch der Wasserpumpe ........................................................................................................ ... 182
D.28 Fettgeschmiertes Generator Backendlager .................................................................................... ..183
D.28.1 Lager bei verschiedenen Generatormodellen ................................................................. .. 183
D.28.2 Austausch des fettgeschmierten Lagers ......................................................................... .. 184
D.28.2.1 Ausbau der Kühlscheibe (wenn vorhanden) .................................................... .. 184
D.28.2.2 Ausbau des Backendlagers.............................................................................. .. 184
D.28.2.3 Montage des neuen Backendlagers................................................................. .. 185
D.29 Kontrolle des Ölstandes im Generatorendlager bei Fischer Panda Generatoren .......................... ...189
D.29.1 Ölstandskontrolle ............................................................................................................ .. 190
D.29.2 Öl nachfüllen: .................................................................................................................. .. 190
D.29.3 Nachfüllset ...................................................................................................................... .. 190
D.29.4 Verschlussschraube ....................................................................................................... .. 191
D.30 Lagerwechsel des ölgekühlten Backendlagers .............................................................................. ...192
D.30.1 Austausch ölgekühlten Lagers ........................................................................................ .. 192
D.30.2 Überprüfen der Kondensatoren ...................................................................................... .. 204
D.30.3 Überprüfen aller Kondensatoren im Schaltschrank/AC-Box ........................................... .. 205
D.30.4 Überprüfen der elektrischen Verbindungen der Kondensatoren .................................... .. 206
E Störungen am Generator........................................................................................................................ ... 207
E.1 Personal.......................................................................................................................................... .. 207
E.2 Sicherheitshinweise für dieses Kapitel............................................................................................ .. 207
E.3 Werkzeuge und Messinstrumente .................................................................................................. .. 208
E.4 Fehlersuche Flussdiagram.............................................................................................................. .. 209
E.5 Fehlertabelle ................................................................................................................................... ..212
E.5.1 Generatorspannung ist zu niedrig. .................................................................................. .. 212
E.5.2 Generatorspannung ist zu hoch: ..................................................................................... .. 212
E.5.3 Generator gibt unterschiedlich wechselnde Spannung ab. ............................................ .. 212
E.5.4 Elektromotor 120 V - 60 Hz / 230 V - 50 Hz startet nicht. ............................................... .. 212
E.5.5 Motor dreht beim Anlassvorgang nicht. .......................................................................... .. 212
E.5.6 Motor mit Anlassdrehzahl und startet nicht. .................................................................... .. 213
E.5.7 Motor dreht beim Anlassvorgang nicht mit der normalen Drehzahl. ............................... .. 213
E.5.8 Motor läuft unregelmäßig. ............................................................................................... .. 213
E.5.9 Motor fällt in der Drehzahl ab. ......................................................................................... .. 213
E.5.10 Motor läuft in „Aus“ Stellung weiter. ................................................................................ .. 214
E.5.11 Motor stellt sich von selbst ab. ........................................................................................ .. 214
E.5.12 Rußgeschwärzte Abgaswolken ...................................................................................... .. 214
E.5.13 Der Generator muss sofort abgestellt werden wenn: ..................................................... .. 214
E.5.14 Fehlersuche für die VCS-Spannungsregelung .............................................................. .. 214
E.6 Einstellen des Nennladestroms ...................................................................................................... ..215
E.7 Überlastung des Generators........................................................................................................... .. 215
E.7.1 Verhalten des elektrischen Generators bei Kurzschluss und Überlast ........................... .. 215
E.7.2 Überlast beim Betrieb mit Elektromotoren ...................................................................... .. 215
E.7.3 Überwachung der Generatorspannung .......................................................................... .. 216
E.7.4 Automatische Abschaltung bei Über-/Unterspannung .................................................... .. 216
E.7.5 Auswirkung einer länger andauernden Überlastung (nicht bei ND Modellen) ................ .. 216
E.7.5.1 Mögliche Störungen im Bereich der Drehzahlverstellung "VCS" ..................... .. 217
E.7.5.2 Schritte zur Überprüfung der Spannungsregelung bei Vorliegen einer Störung: 217
E.7.5.3 Falls der Stellmotor sich nicht bewegt sind folgende Maßnahmen notwendig: .. 218
E.7.5.4 Überprüfen der Begrenzung der Generatorspannung...................................... .. 218
E.8 Generator-Ausgangsspannung ist zu niedrig ................................................................................. ...219
E.8.1 Entladen der Kondensatoren .......................................................................................... .. 219
E.8.2 Überprüfen der Kondensatoren ...................................................................................... ...220

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E.8.2.1 Prüfen der elektrischen Verbindungen zu den Kondensatoren........................ .. 220
E.8.3 Prüfen der Generatorspannung ...................................................................................... ... 221
E.8.4 Messung des ohmschen Widerstands in den Generator-Wicklungen ............................ .. 221
E.8.5 Überprüfung der Wicklung(en) auf Masseschluss .......................................................... .. 221
E.8.6 Messung des induktiven Widerstandes .......................................................................... .. 222
E.9 Generator-Ausgangsspannung ist zu niedrig ................................................................................ ...223
E.9.1 Entladen der Kondensatoren .......................................................................................... .. 223
E.9.2 Überprüfen der Kondensatoren ...................................................................................... ... 224
E.9.2.1 Prüfen der elektrischen Verbindungen zu den Kondensatoren........................ .. 224
E.9.3 Prüfen der Generatorspannung ...................................................................................... ... 225
E.9.4 Messung des ohmschen Widerstands in den Generator-Wicklungen ............................ .. 225
E.9.5 Überprüfung der Wicklung(en) auf Masseschluss .......................................................... .. 225
E.9.6 Messung des induktiven Widerstandes .......................................................................... .. 226
E.10 Motor Startprobleme....................................................................................................................... .. 226
E.10.1 Elektrisches Kraftstoffmagnetventil - optional ................................................................. .. 226
E.10.2 Starter-Fehlerüberbrückungstaster ................................................................................. ... 228
E.10.3 Hubmagnet für Motorstopp - optional ............................................................................. .. 228
F Tabellenteil .............................................................................................................................................. ... 231
F.1 Wicklungswerte............................................................................................................................... .. 231
F.1.1 Wicklungstyp HP1 ............................................................................................................ 231
F.1.2 Wicklungstyp DVS ............................................................................................................ 231
F.1.3 Spannungswerte Statorwicklung .................................................................................... .. 232
F.1.4 Leitungsdurchmesser ..................................................................................................... .. 232
F.1.5 Nennströme .................................................................................................................... ... 233
F.2 Kabelquerschnitte........................................................................................................................... .. 233
F.3 Technische Daten........................................................................................................................... .. 233
F.4 Motoröl............................................................................................................................................ .. 239
F.4.1 Motorenöl Klassifizierung ............................................................................................... .. 239
F.4.2 Qualität des Öls .............................................................................................................. .. 239
F.4.3 SAE Klassen Motoröl ...................................................................................................... .. 240
F.5 Kühlwasser..................................................................................................................................... .. 240
F.5.1 Empfohlenes Frostschutzmittel ...................................................................................... .. 241
F.5.2 Verhältnis Kühlwasser/Frostschutz ................................................................................ .. 241
F.6 Kraftstoff ......................................................................................................................................... .. 241
Generator Control Panel P6+ Manual......................................................................................................... ... 243
Current revision status................................................................................................................................ ... 244
Hardware....................................................................................................................................................... ... 244
G Safety Instructions Generator Control P6+.......................................................................................... ... 245
G.1 Personal requirements.................................................................................................................... .. 245
G.2 Safety instructions .......................................................................................................................... .. 245
H General operation ................................................................................................................................... ... 247
H.1 Panel Generator Control................................................................................................................. .. 247
H.1 Rear view 12 V-version................................................................................................................... .. 248
H.2 Rear view 24 V-version................................................................................................................... .. 249
H.3 Installation of the remote control panel........................................................................................... .. 250
H.3.1 Placement. ..................................................................................................................... .. 250
H.3.2 Terminal connections ..................................................................................................... .. 250

Seite/Page 10 - Kaptitel/Chapter 1: 19.8.14
H.3.3 Function of the jumpers .................................................................................................. .. 251
H.3.4 Configuration and adjustment ......................................................................................... .. 252
H.3.4.1 Configuration and setting sheet KE01.............................................................. .. 252
H.3.4.2 Configuration and setting sheet KE02.............................................................. ...253
H.3.4.3 Configuration and setting sheet KE03.............................................................. .. 254
H.3.4.4 Configuration and setting sheet KE04.............................................................. ...255
H.4 Starting preparation / Checks (daily)............................................................................................... .. 256
H.4.1 Marine version ................................................................................................................ .. 256
H.4.2 Vehicle version ............................................................................................................... .. 256
H.5 Starting and stopping the generators ............................................................................................. ... 257
H.5.1 Starting the generator ..................................................................................................... .. 257
H.5.2 Stopping the generator ................................................................................................... .. 258
H.6 Automatic adapter - optional .......................................................................................................... ...259
H.6.1 Function: ......................................................................................................................... .. 259
H.6.2 The Automatic input: ....................................................................................................... ...260
H.6.3 Terminal connections ...................................................................................................... .. 261
H.7 Master-Slave adapter - optional...................................................................................................... .. 261
H.7.1 Fischer Panda Art. No. 21.02.02.015P, 12 V-version ..................................................... .. 261
H.7.2 Fischer Panda Art. No. 21.02.02.01P, 24 V-version ....................................................... .. 262
H.7.3 Terminal Connections: .................................................................................................... .. 262
H.7.4 Fuse: ............................................................................................................................... .. 262
H.7.5 Terminal connections ...................................................................................................... .. 263
H.7.5.1 Terminal X2 (IN/OUT from view Master-Operating-Panel)............................... .. 263
H.7.5.2 Terminal X3...................................................................................................... .. 263
H.7.6 Configuration and adjustment ......................................................................................... .. 264
H.7.6.1 Configuration and setting sheet KE05.............................................................. .. 264
H.7.6.2 Configuration and setting sheet KE06.............................................................. ...265
I Measurements......................................................................................................................................... ... 267
I.1 Hole pattern .................................................................................................................................... .. 267
I Measurements 259

Seite/Page 11 19.8.14
Dear Customer,
Thank you for purchasing a Fischer Panda Generator and choosing Fischer Panda as your partner for mobile power
on board. With your generator, you now have the means to produce your own power – wherever you are - and
experience even greater independence. Not only do you have a Fischer Panda generator on board, you also have
worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you
further.
Installation Approval and Warranty
Every generator has a worldwide warranty. You can apply for this warranty through your dealer when the installation
is approved. If you have purchased an extended warranty, please ensure that it is kept in a safe place and that the
dealer has your current address. Consult your dealer about warranty options especially if you have purchased a
used generator. He will be able to advise about authorised Fischer Panda Services worldwide.
Service and Support
To ensure that your generator operates reliably, regular maintenance checks and tasks as specified in this manual
must be carried out. Fischer Panda can supply Service Kits which are ideal for regular servicing tasks. We only
supply the highest quality components which are guaranteed to be the RIGHT parts for your generator. Service
“Plus” Kits are also available and ideal for longer trips where more than one service interval may be required.
If you require assistance – please contact your Fischer Panda Dealer. Please do not attempt to undertake any repair
work yourself, as this may affect your generator warranty. Your dealer will also be able to assist in finding your
nearest Fischer Panda service station. Your nearest service station can also be found in our Global Service Network
which can be downloaded from our homepage.
Product Registration
Please take the time to register your Fischer Panda Generator on our website at
http://www.fischerpanda.de/mypanda
By registering, you will ensure that you will be kept up to date on any technical upgrades or specific information on
the operation or servicing of your generator. We can even let you know about new Fischer Panda products –
especially helpful if you are planning to upgrade or expand your installation at a later date.
Fischer Panda Quality - Tried and Tested
DIN-certified according DIN ISO 9001
Thank you for purchasing a Fischer Panda Generator.
Your Fischer Panda Team

General Instructions and Regulations
Seite/Page 12 - Kaptitel/Chapter 1: General Instructions and Regulations 19.8.14
1. General Instructions and Regulations
1.1 Safety first!
These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of
personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully.
WARNING: Hazardous materialsCan cause acute or chronic health impairments or death
even in very small quantities if inhaled, swallowed, or
absorbed through the skin.
WARNING: Important information!This warning symbol draws attention to special warnings,
instructions or procedures which, if not strictly observed, may
result in damage or destruction of equipment.
WARNING: Fire hazardWarning of materials that may ignite in the presence of an
ignition source (cigarettes, hot surfaces, sparks, etc.).
PROHIBITED: No smokingIn the environment described / during the work specified,
smoking is prohibited.
PROHIBITED: No fire or naked lightFire and naked light are ignition sources that must be
avoided.
PROHIBITED: Do not activate/start upThe equipment shall not be activated or started up while work
is in progress.

General Instructions and Regulations
19.8.14 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 13
PROHIBITED: Do not touchTouching of the corresponding parts and systems is
prohibited.
DANGER: Automatic start-upDanger for life! Working at a running generator can
result in severe personal injury.
The generator can be equipped witha automatic start device.
This means, an external signal may trigger an automatic
start-up. To avoid an unexpected starting of the generator,
the starter battery must be disconnected before working at
the generator.
WARNING: Hazardous electric voltageThis danger symbol refers to the danger of electric shock and
draws attention to special warnings, instructions or
procedures which, if not strictly observed, may result in
severe personal injury or loss of life due to electric shock.
WARNING: General warningGeneral warning of a hazard area
WARNING: Danger due to inhalation and/or
ingestion
Can cause acute or chronic health impairments or death
even in very small quantities if inhaled or ingested.
WARNING: Risk of electric shock upon contactWarning of live parts that may cause electric shock upon
contact. Especially dangerous for persons with heart
problems or pacemakers.
WARNING: Danger due to rotating partsDanger of injury due to being pulled into equipment. Bruising
and torn off body parts possible. Risk of being pulled in when
touching with body part, loose-fitting clothing, scarf, tie, etc.

General Instructions and Regulations
Seite/Page 14 - Kaptitel/Chapter 1: General Instructions and Regulations 19.8.14
WARNING: Explosion hazardWarning of substances that may cause an explosion under
certain conditions, e.g. presence of heat or ignition sources.
WARNING: Hot surfaceWarning of hot surfaces and liquids. Burn/scalding hazard.
WARNING: Danger due to corrosive substances,
potential contamination of person
Warning of substances that cause chemical burns upon
contact. These substances can act as contaminants if
introduced into the body.
WARNING: System may be pressurised!When the system is opened, the pressure can be relieved
abruptly and expel hot gases and fluids. Risk of injury due to
parts flying about, burn hazard due to liquids and gases.
WARNING: Hearing damageWarning of hearing damages.
WARNING: Magnetic fieldWarning of magnetic field.
WARNING: OverpressureWarning of overpressure.

General Instructions and Regulations
19.8.14 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 15
MANDATORY INSTRUCTION: Wear snugly fitting
protective clothing (PPE).
Wearing the applicable snugly fitting protective clothing
provides protection from hazards and can prevent damage to
your health.
MANDATORY INSTRUCTION: Wear hearing
protection (PPE).
Wearing hearing protection provides protection from acute
and gradual hearing loss.
MANDATORY INSTRUCTION: Wear safety
goggles (PPE).
Wearing safety goggles protects the eyes from damage.
Optical spectacles are not a replacement for the
corresponding safety goggles.
MANDATORY INSTRUCTION: Wear protective
gloves (PPE).
Wearing protective gloves provides the hands from hazards
like friction, graze, punctures or deep cuts and protects them
from contact with hot surfaces.
MANDATORY INSTRUCTION: Observe the
instructions in the manual.
Compliance with the instructions in the manual can avert
danger and prevent accidents. This will protect you and the
generator.
MANDATORY INSTRUCTION: Comply with
environmental protection requirements.
Environmental protection saves our living environment. For
you and for your children.

General Instructions and Regulations
Seite/Page 16 - Kaptitel/Chapter 1: General Instructions and Regulations 19.8.14
1.2 Tools
These symbols are used throughout this manual to show which tool must be used for maintenance or installation.
Spanners
W.A.F X = width across flats of X mm
Hook wrench for oil filter
Screw driver, for slotted head screws and for Phillips head screws
Multimeter, multimeter with capacitor measuring unit
Socket wrench set
Hexagon socket wrench set

General Instructions and Regulations
19.8.14 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 17
Clamp-on ammeter (DC for synchronous generators; AC for asynchronous
generators)
Torque wrench

General Instructions and Regulations
Seite/Page 18 - Kaptitel/Chapter 1: General Instructions and Regulations 19.8.14
1.3 Manufacturer declaration in accordance with the Machinery Directive
2006/42/EC
Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC
The generator was designed in such a way that all assemblies correspond with the CE guidelines. If Machinery
Directive 2006/42/EC is applied, then it is forbidden to start the generator until it has been ascertained that the
system into which the generator is to be integrated also complies with the Machinery Directive 2006/42/EC. This
includes the exhaust system, cooling system and electrical installations.
The evaluation of “protection against contact“ must be carried out when installed, in conjunction with the respective
system. This also includes correct electrical connections, a safe ground wire connection, foreign body and humidity
protection, protection against moisture due to excessive condensation, as well as overheating through appropriate
and inappropriate use of the equipment in its installed state. The responsibility for implementing these measures lies
with those who undertake the installation of the generator in the final system.
1.4 Customer registration and guarantee
Use the advantages of registering your product:
• you will receive a Guarantee Certificate after approval of your installation data
• you will receive extended product information that may be relevant to safety.
• You will receive free upgrades as necessary.
Additional advantages:
Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of
the disturbances result from defects in the periphery.
Problems due to installation errors can be recognized in advance.
1.4.1 Technical support
Technical Support via the Internet: [email protected]
1.4.2 Caution, important information for start-up!
1. The commissioning log shall be filled in immediately after initial operation and shall be confirmed by signature.
2. The commissioning log must be received by Fischer Panda GmbH at Paderborn within 4 weeks of initial
operation.
3. After receiving the commissioning log, Fischer Panda will make out the official guarantee certificate and send it to
the customer.
4. If warranty claims are made, the document with the guarantee certification must be submitted.
If the above requirements are not or only partly fulfilled, the warranty claim shall become void.

General Instructions and Regulations
19.8.14 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 19
1.5 Safety Instructions - Safety First!
1.5.1 Safe operation
Careful handling of the equipment is the best insurance against an accident. Read the manual
diligently, and make sure you understand it before starting up the equipment. All operators,
regardless of their experience level, shall read this manual and additional pertinent manuals before
commissioning the equipment or installing an attachment. The owner shall be responsible for
ensuring that all operators receive this information and are instructed on safe handling practices.
1.5.2 Observe safety instructions!
Read and understand this manual and the safety instructions on the generator before trying to start up and operate
the generator. Learn the operating practices and ensure work safety. Familiarise yourself with the equipment and its
limits. Keep the generator in good condition.
1.5.3 Personal protective clothing (PPE)
For maintenance and repair work on the equipment, do not wear loose, torn, or ill-fitting clothing
that may catch on protruding parts or come into contact with pulleys, cooling disks, or other rotating
parts, which can cause severe injury.
Wear appropriate safety and protective clothing during work.
Do not operate the generator while under the influence of alcohol, medications, or drugs.
Do not wear head phones or ear buds while operating, servicing, or repairing the equipment.
1.5.4 Cleanliness ensures safety
Keep the generator and its environment clean.
Before cleaning the generator, shut down the equipment and secure it against accidental start-up.
Keep the generator free from dirt, grease, and waste. Store flammable liquids in suitable
containers only and ensure adequate distance to the generator. Check the lines regularly for
leakage and eliminate leaks immediately as applicable.

General Instructions and Regulations
Seite/Page 20 - Kaptitel/Chapter 1: General Instructions and Regulations 19.8.14
1.5.5 Safe handling of fuels and lubricants
Keep fuels and lubricants away from naked fire.
Before filling up the tank and/or applying lubricant, always shut down the generator and secure it
against accidental start-up.
Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly
flammable and may explode under certain conditions.
Refuel in well-ventilated open spaces only. If fuel/lubricant was spilled, eliminate fluids
immediately.
Do not mix diesel fuel with petrol or alcohol. Such a mixture can cause fire and will damage the
generator.
Use only approved fuel containers and tank systems. Old bottles and canisters are not adequate.
1.5.6 Exhaust fumes and fire protection
Engine fumes can be hazardous to your health if they accumulate. Ensure that the generator
exhaust fumes are vented appropriately (leak-proof system), and that an adequate fresh air
supply is available for the generator and the operator (forced ventilation).
Check the system regularly for leakage and eliminate leaks as applicable.
Exhaust gases and parts containing such fumes are very hot; they may cause burns under certain
circumstances. Always keep flammable parts away from the generator and the exhaust system.
To prevent fire, ensure that electrical connections are not short-circuited. Check regularly that all
lines and cables are in good condition and that there is no chafing. Bare wires, open chafing
spots, frayed insulation, and loose cable connections can cause dangerous electric shocks, short-
circuit, and fire.
The generator shall be integrated in the existing fire safety system by the operating company.
Exhaust gases from diesel motors and some components are carcinogenic and can cause
deformities and other genetic defects.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.