Fisher PRO-CASTER User manual

Lit. No. 94867
June 1, 2002
CAUTION
Read this manual and engine owner,s manual
before installing or operating the spreader.
This manual is for FISHER®PRO-CASTER™ Hopper Spreaders with serial numbers
0126 and higher.
Regular and High Capacity
PRO-CASTER™
Hopper Spreader
Installation Instructions

TABLE OF CONTENTS
SAFETY INFORMATION ......................................................................................................................................... 1
Before You Begin .............................................................................................................................................. 1
Torque Chart ..................................................................................................................................................... 2
Gasoline Warning Label .................................................................................................................................... 3
Warning/Caution Label ...................................................................................................................................... 3
LOADING ................................................................................................................................................................ 4
Certification ....................................................................................................................................................... 4
Material Weights ............................................................................................................................................... 4
Regular Capacity Load Weight .......................................................................................................................... 4
High Capacity Load Weight ............................................................................................................................... 4
SPREADER MOUNTING INSTRUCTIONS ............................................................................................................ 5
Mounting the Spreader onto the Vehicle ............................................................................................................ 5
CHUTE ATTACHMENT INSTRUCTIONS ............................................................................................................... 7
Chute Assembly ................................................................................................................................................ 7
WIRING INSTRUCTIONS ....................................................................................................................................... 8
Wiring Instructions ............................................................................................................................................ 8
Vehicle Harness Installation .............................................................................................................................. 8
HARNESS PLUG AND HOOK INSTRUCTIONS ..................................................................................................... 9
CHOKE ADJUSTMENT PROCEDURE ................................................................................................................. 10
Tecumseh Choke Adjustment Procedure ........................................................................................................ 10
Honda Choke Adjustment Procedure .............................................................................................................. 10
HYDRAULIC UNIT INSTALLATION INSTRUCTIONS ........................................................................................... 11
Hydraulic Unit Installation ................................................................................................................................ 11
Pump .............................................................................................................................................................. 11
Hydraulic Reservoir Installation ....................................................................................................................... 11
Cab Control Valve Installation ......................................................................................................................... 11
Hydraulic Motor Plumbing ............................................................................................................................... 11
DUAL HYDRAULIC CIRCUIT DIAGRAM .............................................................................................................. 12
FINAL ADJUSTMENTS ......................................................................................................................................... 13
Drive Belt and Conveyor Chain ....................................................................................................................... 13
Final Checklist ................................................................................................................................................. 13
June 1, 2002 Lit. No. 94866/94867

Lit. No. 94866/94867 1 June 1, 2002
SAFETY INFORMATION
WARNING
Overloading could result in an accident or
damage. Do not exceed GVWR or GAWR ratings
as found on the driver-side door cornerpost of
the vehicle. See Loading Section to determine
maximum volumes of spreading material.
Before You Begin
Park the vehicle on a level surface, place shift lever in
PARK or NEUTRAL and set the parking brake. Turn off
the engine and remove keys.
NOTE: Identifies tips, helpful hints and
maintenance information the owner/operator
should know.
WARNING
• Driver to keep bystanders minimum of 25 feet
away from operating spreader.
• Before working with the spreader, secure all
loose-fitting clothing and unrestrained hair.
• Before operating the spreader, verify all safety
guards are in place.
• Before servicing the spreader, wait for
conveyor and spinner to stop.
• Do not climb into or ride on spreader.
CAUTION
Indicates a situation that, if not avoided, could
result in damage to product or property.
CAUTION
If rear directional, CHMSL light or brake
stoplights are obstructed by the spreader, the
lights shall be relocated, or auxiliary directional
or brake stoplights shall be installed.
CAUTION
Disconnect electric and/or hydraulic power
before servicing or performing maintenance.
NOTE: Lubricate grease fittings after each use.
Use a good quality multi-purpose grease.
CAUTION
DO NOT leave unused material in hopper.
Material can freeze or solidify, causing unit to not
work properly. Empty and clean after each use.
•Do not operate a spreader in need of
maintenance.
•Before operating the spreader, reassemble any
parts or hardware removed for cleaning or
adjusting.
•Before operating the spreader, remove
materials such as cleaning rags, brushes, and
hand tools from the spreader.
•Before operating the spreader, read the engine
owner’s manual.
•While operating the spreader, use auxiliary
warning lights, except when prohibited by law.
•Tighten all fasteners according to the Torque
Chart. Refer to Torque Chart for the
recommended torque values.
CAUTION
WARNING
Indicates a potentially hazardous situation that,
if not avoided, could result in death or serious
personal injury.
CAUTION
During the hopper spreader installation we
recommend the addition of an OSHA compliant
Backup Alarm. This alarm is required for OSHA
governed employers.
WARNING
Do not install this product in deployment path
of an air bag. Refer to vehicle manufacturer’s
manual for air bag deployment area(s).
WARNING
Hydraulic oil under pressure could cause skin
injection injury. If you are injured by hydraulic
oil, get medical attention immediately.

June 1, 2002 2 Lit. No. 94866/94867
SAFETY INFORMATION
CAUTION
Batteries normally produce explosive gases
that can cause personal injury. Therefore, do
not allow flames, sparks, or lit tobacco to come
near battery. When charging or working near a
battery, always cover your face and protect
your eyes, and also provide ventilation.
• Batteries contain sulfuric acid that burns skin,
eyes, and clothing.
• Disconnect the battery before removing or
replacing any electrical components.
WARNING
Gasoline is highly flammable and gasoline
vapor is explosive. Never smoke while working
on vehicle. Keep all open flames away from
gasoline tanks and lines. Wipe up any spilled
gasoline immediately.
When tightening fasteners, refer to Torque Chart for
the recommended fastener values.
Torque Chart
1 - 8 220 583 893
PER INCH
FASTENER TORQUE
7/8 - 9
3/4 - 10
5/8 - 11
9/16 - 12
1/2 - 13
7/16 - 14
3/8 - 16
5/16 - 18
1/4 - 20
DIAMETER-
THREADS
591
370
225
165
115
75
46
28
13
150
150
93
66
378
250
150
110
19
30
45
11
6
31
50
75
18
9
G8
GRADE
(FT- B)
G2 G5
NC
M 10
M 8
M 6
35
17
7
M 16
M 14
M 12
155
95
60
METRIC GRADE 8.8 (FT- B)

Lit. No. 94866/94867 3 June 1, 2002
SAFETY INFORMATION
Gasoline Warning
Label (on Engine
Cover)
Please become familiar with the Warning
and Caution labels on the spreader!
Warning/Caution Label
68595
WARNING CAUTION
 DO NOT EXCEED GVWR OR GAWR WITH SPREADER AND OAD.
 TURN OFF SPREADER BEFORE FI ING, ADJUSTING, OR C EANING.
 BYSTANDERS TO STAY A MINIMUM OF 25 FEET AWAY FROM
OPERATING SPREADER.
 DO NOT C IMB INTO OR RIDE ON SPREADER.
 KEEP HANDS, FEET, C OTHING AWAY FROM MOVING CONVEYOR
AND SPINNER.
 READ OWNER'S MANUA AND ENGINE MANUA BEFORE
OPERATING OR SERVICING SPREADER.
 EMPTY AND C EAN SPREADER AFTER EACH USE.
Gasoline Warning Label
W65097/F9131
WARNING
Gasoline is flammable.
 Turn off engine and allow it to cool before filling gas tank.
 DO NOT smoke or use open flame within 25 feet of spreader.
 Allow spilled gas to evaporate completely before starting engine.
 Gasoline engine produces poisonous gases while running.
DO NOT operate in an enclosed area.
 Gasoline engine has hot and moving parts that can cause injury. Use care
when working with or near the gasoline engine and its parts.
 Shut off engine when not in use, even for short periods of time, to avoid
damage to equipment or property.
Warning/Caution Label
Warning/Caution Label

June 1, 2002 4 Lit. No. 94866/94867
32.5
24
12
0.7
Cu. Yd.
2.0
Cu. Yd.
3.3
Cu. Yd.
10 Spreader
8 Spreader
0.5
Cu. Yd.
1.6
Cu. Yd.
2.6
Cu. Yd.
0.44
Cu. Yd.
.88
Cu. Yd.
1.6
Cu. Yd.
26.5
18
12 1.0
Cu. Yd.
0.5
Cu. Yd.
2.0
Cu. Yd.
8 Spreader
7 Spreader
This Manual covers vehicles which have been
recommended for carrying the hopper spreader.
Please see your local dealer for proper vehicle
applications.
Regular Capacity Load Volume
WARNING
Overloading could result in an accident or
damage. Do not exceed GVWR or GAWR
ratings as found in the driver-side cornerpost
of the vehicle.
High Capacity Load Volume
LOADING
Material Density
(lb. per cubic yd.)
Fine Salt - Dry 1,350
Coarse Salt – Dry 1,215
Coarse Sand – Dry 2,700
Coarse Sand – Wet 3,240
Cinders 1,080
Material Weights
Certification
NOTE: All new untitled vehicle installations
require National Highway Traffic Safety
Administration (NHTSA) Altered Vehicle
Certification Labeling. Installer to verify struck
load of snow or ice control material does not
exceed vehicle GVWR or GAWR ratings.

Lit. No. 94866/94867 5 June 1, 2002
SPREADER MOUNTING INSTRUCTIONS
Mounting the Spreader onto the Vehicle
1. Remove the tailgate from the truck.
2. Lift the spreader. See appropriate instructions
below.
NOTE: Periodically through the snow season,
verify the mounting devices are secure.
WARNING
Before lifting, verify hopper is empty of
material. The lifting device must be able to
support the spreader’s weight.
Regular Capacity: Lift spreader by hooking the loop
located on rear cross channel inside hopper.
NOTE: The loop is located at the approximate
balance point of the spreader. The balance point
may vary with engine fluid levels, battery, top
screen, or residual material in hopper.
High Capacity: Lift spreader by hooking all four loops
located at the corners of the hopper.
Loops
Lifting Loop
(Continued on next page.)

June 1, 2002 6 Lit. No. 94866/94867
SPREADER MOUNTING INSTRUCTIONS
Mounting the Spreader onto the Vehicle
(Continued)
3. Before lowering the spreader, place lengths of
lumber (2" x 4" x 48" minimum) under the side ribs.
By elevating the spreader off of the vehicle, it is
easier to remove excess material that accumulates
under the spreader.
4. Center the spreader on the vehicle with the end of
the spreader sills 11" to the rear of the nearest
vertical obstructions (bumper, trailer hitch, etc.).
5. Measure the distance from the front of the
truckbed to the sills and make a spacer to place
between the bed and the rails.
6. Bolt the spreader to the vehicle frame through the
lengths of lumber using the holes located at each
lower support leg. Use 1/2" hardware as required
by vehicle application. If 2 x 4’s are not directly
over the truck box supports the truckbed must be
braced to the frame to prevent buckling or
deforming the truckbed.
WARNING
Spreader shall be bolted to vehicle frame. Do
not rely on the tie-down chains alone to hold
spreader in vehicle.
Fit
to
Ve .
11.5
Min.
Heig t
Fit to ve icle
(d)
(w)
Spacer
Ends of Sills
Side Ribs
2" x 4" Boards

Lit. No. 94866/94867 7 June 1, 2002
CHUTE ATTACHMENT INSTRUCTIONS
Chute Assembly
1. Remove the conveyor guard from the engine
base.
2. Remove the shaft guard from the chute.
3. Remove the spinner coupling bolt and move the
spinner coupling slightly down the shaft.
3. Loosely attach the chute assembly using four
3/8" x 1" carriage bolts, flat washers, lock
washers, and nuts (supplied with the chute) with
the heads of the bolts on the inside of the chute.
4. Align the spinner shaft with the gearbox output
shaft. Once the shafts are aligned, move the
spinner coupling over both shafts and insert the
bolt and tighten the locknut.
5. Tighten the 3/8" nuts on the chute mounting bolts
according to the Torque Chart.
6. Replace the conveyor and shaft guards.
Shaft Guard
Spinner Coupling Bolt
Spinner Coupler
Chute Mounting Hardware

June 1, 2002 8 Lit. No. 94866/94867
WIRING INSTRUCTIONS
Vehicle Harness Installation
All spreaders are shipped from the factory with the
spreader harness wired to the engine, clutch, and
electric throttle.
NOTE: Use dielectric grease on all electrical
connections.
CAUTION
Before drilling any holes, check both sides of
the material for any wires, fuel lines, fuel tanks,
etc. that may be damaged by drilling.
Wiring Instructions
To properly wire the hopper spreader, please adhere to
the following recommended installation sequence.
1. Install either the Spreader or Vehicle Battery Kit
per the instructions included with the kit.
2. Install the vehicle harness included with the
spreader per the following instructions.
3. Install the cab control per the instructions included
with the cab control.
1. Plug the vehicle harness into the spreader harness.
2. Lay out a path for routing the vehicle harness into
the cab of the truck. Make sure the vehicle harness
avoids any hot or moving parts of the truck.
Routing will vary from truck to truck.
3. Identify a convenient location for the cab control
that can be reached by the harnesses and wiring.
4. Drill a 5/8" hole in the firewall so that the vehicle
harness can reach the desired cab control location.
5. Insert the rubber grommet into the hole.
6. Route the harness to the desired location.
7. Secure the vehicle harness to the truck. Verify that
the harness cannot drop onto the road when it is
disconnected from the spreader.