Flashlights Unlimited XE-405M User manual

Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited
Flashlights Unlimited
Xenopus Electronix
Deep Purple 405 Multimode
Inspection Lantern
Operations Guide

Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited
The new Deep Purple Multimode Inspection Lantern
offers all of these advantages over our earlier models:
Dual Brightness Levels, Switch Selectable
Beam Smoothing Faceted Emitter Lenses
Longer Operating Time Between Recharges
Dramatically Shorter Recharging Intervals
Brighter White Secondary Navigation Beam
More Convenient Handle & Switch Trigger
Universal Voltage AC Fast Charger Module
Optional International Power Plug Adapters
Important! Carefully read this entire manual before
attempting to operate your new lantern. Failure to do
so may result in reduced lantern life, voided warranty,
fire hazard, property damage, personal injury or death.

Flashlights Unlimited
3298 Oakcliff Road
Doraville GA 30340
tel 1-770-446-7561
fax 1-770-446-7604
Flashlights Unlimited / Xenopus Electronix
Deep Purple 405 Multimode
Inspection Lanterns & Kits
Xenopus 410 Lanterns & KitsItem No.
Xenopus Electronix 405 Lantern Only XE-405M-L
with a universal-voltage smart rapid charger module
Xenopus Electronix 405 Lantern Kit XE-405M-K
with a molded carrying case and yellow filter glasses
Description
²6 high-flux LEDs with special lenses for a smooth, powerful beam.
²The purple beam color is safer for eyes and skin than UltraViolet.
²Perfect for inspection of Sherwin-Williams™ OAP marine coatings.
²Peak wavelength is 405nm, overall bandwidth is 400nm to 410nm.
²Conservatively-driven LEDs have 10,000+ hour typical lifespan.
²Power regulation circuitry maintains consistent beam brightness.
²Convenient pistol-grip trigger switch with continuous-on latch.
²3 operating modes: purple low beam, purple high beam, and white.
²Supplemental white beam lets you navigate easily in dark areas.
²Tech-replaceable long-life sealed-lead-acid rechargeable battery.
²Delivers 90 minutes or 3 hours of runtime from a full charge.
²Flashing primary beam lets you know it is time to recharge.
²Universal smart rapid charger provides fast battery recovery.
²Can also be recharged from 120VAC @ 60Hz (cord not included).
²Indicator LEDs let you know when full recharge is completed.
²The rugged housing is splash-resistant (but not submersible).
²Recessed scratch-resistant glass front lens with o-ring seal.
²Rubber molding on handle grip, lens bezel, and case back.
²Kit includes molded carrying case and yellow filter glasses.
²One-year limited factory warranty from Flashlights Unlimited.
Features
Products
When performing fluorescent integrity inspections of marine coatings in very large area environments
such as water tanks, a powerful light source is required. But conventional UItraViolet sources can be
extremely hazardous to eyes and skin. Now there is a safer alternative, the Xenopus Electronix 405nm
Deep Purple Inspection Lantern. With six high-flux LEDs, this rugged hand-held unit provides the smooth
beam image and extended range you need for this specialized application. Made especially for Flash-
lights Unlimited, the new XE-405M lantern may also be appropriate for other applications, in situations
where a suitable fluorescent response can be achieved with the longer and less dangerous 405nm peak
wavelength. Cooler running and lighter in weight than hot and heavy high-intensity UV lamps. The
universal rechargeable design provides convenient cordless operation, while reducing operating costs.
Xenopus 410 Accessory Items Item No.
Wrap-Around Filter Glasses - Yellow EX-WG-Y
improves fluorescent contrast and blocks purple glare
International Power Plug Adapter Kit FU-IPK
recharge the lantern from AC outlets across the globe
Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited

IMPORTANT SAFETY INFORMATION !
1. Fully read and understand this instruction guide before operating
your new lantern. Retain this guide for future reference and support.
2. Do not operate or charge the lantern in rain or in wet locations.
3. The lantern is splash-resistant, but do not immerse in any liquid.
4. Keep the lantern away from children. This instrument is not a toy.
5. The lantern emits extremely intense light. DO NOT look directly
into the beam during operation, and avoid strong beam reflections.
6. Fully charge the new lantern before using it for the first time.
7. Recharge the lantern after each use, or once every sixty days. See
the operating instructions which follow for proper charging technique.
8. The lantern contains a sealed lead acid rechargeable battery that
must be disposed of properly at its end of life. To locate a nearby
battery recycling center, please call (toll free) 1-877-2-RECYCLE.
9. Do not drop the lantern, as damage to the lens or other elements may
occur. Do not attempt to operate or charge the lantern if it is damaged.
10. Contact Flashlights Unlimited for technical assistance or to acquire
replacement parts or service. Call 1-770-446-7561 or fax 1-770-446-7604,
or visit our Feedback web page at flashlightsunlimited.com/feedback.htm.
OPERATION
A push-button trigger switch, located near the top of the pistol grip handle, controls the
operation of the purple and white beams. Push and hold the switch once to start the lantern
in purple low-beam mode (with three of the 405nm LEDs activated). Release the trigger, and
then press and hold it again to start the lantern in purple high-beam mode (with all six
405nm LEDs activated). Release the trigger, and then press and hold it a third time to start
the lantern in white high-beam mode (with only the ultra-high-flux white LED activated). The
primary purple beam can be continuously operated for up to 90 minutes on high beam, or up to
three hours on low beam, from a full battery charge. The secondary white beam can be operated
for up to 3 hours from a full battery charge. A small lever located near the trigger can be
pushed upwards with the thumb while the trigger is depressed, this will lock the switch for
continuous operation in the currently selected mode. Slide the locking lever back down to
release the trigger and turn off the lantern. The locking lever can also be applied with the
trigger off, to prevent accidental actuation during transport. Never operate the lantern
during charging. The purple beam will begin to flash intermittently when the battery charge
is depleted. Immediately turn off the lantern and fully recharge it, to avoid reducing the
operating life of the rechargeable battery (do not wait until the LEDs shut down completely).
CHARGING
DO NOT attempt to operate the lantern during charging. The lantern has two input ports for
charging power. Never use more than one of these two recharging ports at any one time, doing
so will damage the lantern and void the warranty. Whenever possible, use the universal smart
charger module to recharge the lantern, this method will be several hours faster than slow
charging. First plug the smart charger module into an appropriate power outlet (from 100VAC
to 240VAC, at 50Hz or 60Hz line frequency), and watch for the green indicator light on the
module. Next plug the charger power cord into the small port on the underside of the lantern
near the switch trigger, and watch for the indicator light on the module to turn red. When
the indicator light turns green again (typically within less than three hours) the lantern
is fully recharged, and you can remove the charger cord from the lantern and then the power
cord from the wall outlet. If the smart charger module becomes lost or damaged, the lantern
can instead be charged from the internal slow charger port, which is located on the back of
the lantern housing under a protective rubber cover. A cord is not provided for this, use a
UL-approved two-prong or three-prong power cord, and attach it only to a 120VAC 60Hz
linepower outlet (use of any other voltage will damage the lantern and void the warranty).
A red indicator located at the top rear of the lantern housing will light when the unit is
charging. When the battery has been fully recharged, the red indicator light will flash. The
battery cannot be overcharged by the internal circuitry, and no damage will occur if the
unit is left charging for an extended period. Unplug the cord and replace the protective
cover on the 120VAC port when charging is done, to prevent the intrusion of dirt or moisture.
Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited

Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited
UNIVERSAL VOLTAGE
SLA SMART RAPID
CHARGER MODULE

CASE CLEANING
Over time, dirt and fingerprints may accumulate on the lantern. If necessary, clean the
lantern with a soft clean oil-free cloth moistened with household window cleaner. Do not use
any strong solvent based cleaners on the plastic surfaces, as this may damage the finishes.
Do not allow liquids of any kind to enter the lantern through switch or power port openings.
BATTERY CARE
Lead-acid batteries require recharging on a regular basis, to maintain a full charge and to
ensure good battery life. All lead-acid batteries will self-discharge over time, and this
happens more rapidly when they are stored at higher temperatures. Therefore, these types of
batteries need periodic charging to replace energy lost through self-discharge. When the
lantern is not in use, its battery should be recharged at least every once every sixty days.
The battery should also be recharged as soon as possible after each use. If the battery
remains in a discharged state, its useful life will be significantly reduced. Recharging the
battery after each use will prolong its life; frequent heavy discharges between recharges
will reduce battery life. The battery cannot be overcharged, so there will be no damage from
extended charging cycles. The time required to fully recharge the battery depends upon the
discharge status of the battery after use or storage, and upon which charging port is used.
BATTERY REPLACEMENT
The battery should be replaced when it will not hold a charge or power the lantern. The
rechargeable battery can be replaced only by skilled technical personnel. Complete disassembly
of the lantern housing is required, and this should never be attempted by users who are not
well-skilled in electrical and mechanical assembly procedures. You can return your lantern
to the factory for battery replacement, for a flat-rate fee that includes return shipping
costs. Always disconnect the charger power cordsfrom both the lantern and power outlets
before disassembling the lantern. You will need the proprietary 6-volt, 3-ampere-hour
sealed-lead-acid replacement battery, plus a Phillips blade screwdriver (number 1 size).
No soldering is required, but some other tools, such as needle-nosed pliers, may be helpful.
Note that if you damage any part of the lantern, it will be necessary to return it to the
factory, and additional service fees will be applied, depending upon the extent of damage.
Contact us for instructions if you want to return your lantern(s) for battery replacement.
BATTERY RECYCLING
The non-spillable Sealed-Lead-Acid (SLA) battery is fully recyclable, and can be taken to
any location that accepts common automotive starter batteries for recycling. Examples of
places that accept these batteries are: county or municipal recycling drop-off centers,
scrap metal dealers, and retailers who sell automotive batteries. To locate your nearest
battery recycling center, please call (toll free) 1-877-2-RECYCLE. Do not dispose of the
battery in fire (as this could result in an explosion). Before recycling the old battery,
protect its exposed terminals with heavy-duty electrical tape to prevent a short circuit (as
this may result in injury or fire). Do not discard the battery with household trash; failure
to comply with local, state, or federal regulations may result in fines and/or imprisonment.
OPERATIONS HISTORY
Activity Log and Usage Notes forms are provided with this manual, for users who wish to track
the history of operations or performance for each lantern. You may copy the forms as needed.
LANTERN SPECIFICATIONS
Lantern Weight . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overall Height . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp Head Diameter . . . . . . . . . . . . . . . . . . . . . . . . . .
Rechargeable Battery . . . . . . . . . . . . . . . . . . .
Purple Beam Source . . . . . . . . . . . . . . . . . . .
Purple Beam Runtime . . . . . . . . . . . . . . . . . . .
White Beam Source . . . . . . . . . . . . . . . . . . .
White Beam Runtime . . . . . . . . . . . . . . . . . . . .
Recharge Intervals . . . . . . . . . . . . . . . . . . .
Fast Charger Input . . . . . . . . . . . . . . . . . . .
Slow Charger Input . . . . . . . . . . . . . . . . . . . . . . . .
2 lb 9 oz (1.16 kg)
7.75 in (19.68 cm)
8.25 in (20.96 cm)
4.00 in (10.16 cm)
6V 3AH SLA (tech replaceable)
6 1-Watt 405nm LEDs (hex array)
up to 3 hours from full charge
1 3-Watt Cree Hi-Flux White LED
up to 3 hours from full charge
3 hours (Fast), 12 hours (Slow)
100 to 240VAC @ 50 to 60Hz, 36W
120VAC @ 60Hz only, 9W
Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited

ACTIVITY LOG
DATE TIME NAME TASK NOTE
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UNIT #
Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited

ACTIVITY LOG
DATE TIME NAME TASK NOTE
IN OUT
INSP RECH
IN OUT
INSP RECH
IN OUT
INSP RECH
IN OUT
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IN OUT
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UNIT #
Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited

USAGE NOTES UNIT #
Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited

USAGE NOTES UNIT #
Flashlights Unlimited Deep Purple 405 Multimode Inspection Lantern Operations Guide © 2010 Flashlights Unlimited
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