Flavel RENOIR RC Mounting instructions

REN IR RC
RADIANT C NVECT R GAS FIRE
Installation, Maintenance & User Instructions
Hand these instructions to the user
Model No. FRECN0RN2 & FRECR0RN2 are for use on Natural Gas
(G20) at a supply pressure of 20 mbar in G.B. / I.E.

C NTENTS
PAGE
Section 1 Information and Requirements
1.0 Appliance Information 3
1.1 Conditions of Installation 4
1.2 Flue & chimney suitability 4
1.3 Fireplace / surround suitability 5
1.4 Shelf position 5
1.5 Side clearance 5
1.6 Closure plate 5
1.7 Flue & chimney inspection 5-6
1.8 Chimney / flue type information 6-7
1.9 Hearth information 8
1.10 Spillage monitoring system 8
Section 2 Installation of Fire
2.1 Packing check list 9
2.2 Installation of fire 9-10
2.3 Fitting the canopy to the firebox 11
2.4 Fitting the spigot to the firebox 12
2.5 Gas tightness 12
Section 3 Fitting the Fuel-bed, Batteries, Lighting the Fire & Commissioning
3.1 Assembly of the fuel-bed 13-15
3.2 Fitting the batteries 16
3.3 Lighting the fire manually via the control valve 17
3.4 Setting the time and date on the remote handset 18-20
3.5 Lighting the fire - remote control models 21-24
3.6 Advanced settings of remote control models 24-28
3.7 Checking for clearance of combustion products 29
3.8 Final checks 30
Section 4 Maintenance
4.1 General access for servicing 30
4.2 Removal of the burner assembly 31-32
4.3 Removal of the remote control valve 32
4.4 Removal of the pilot assembly 32-33
4.5 Parts shortlist 33
Section 5 User Instructions
5.1 Installation Information / about your fire 34-35
5.2 Operating your fire 36-39
5.3 Manual operation 40-41
5.4 Replacing batteries 41
5.5 Setting the time, date & temperature on the remote control handset 42-45
5.6 Advanced settings menu of the remote control 46-49
5.7 Cleaning 49
5.8 Removal / re-fitting the fuel-bed ceramics 50-53
5.9 User replaceable parts 53
2

1.0 APPLIANCE DATA
G20 Models
Main injector (1 off) Stereomatic size 380
Cat 82
Pilot type ERTA OXYP
PG-83-10
Max. Gross Heat Input : 6.0 kW
Min. Gross Heat Input : 3.2 kW
Cold Pressure : 20.0 +/- 1.0 mbar (8.0 +/- 0.4 in w.g.)
Ignition : 4.5V battery / electronic ignition
Electrode Spark Gap : 4.0 mm
Weight (Packed) : 26.0kg
Firebox Dimensions (with case fitted)
Width : (with fender fitted) 675mm
Height : (with feet fitted) 710mm
Depth : (with fender fitted) 335mm
Height to top of the flue spigot : 490mm (with feet fitted)
Gas Connection : 8mm compression
(Supplied with fire)
EFFICIENCY DECLARATI N
The efficiency of this appliance has been measured as specified in
BS 7977-1 : 2009 + A1 2013 and the result is 81.6%.
The net calorific value of the fuel has been used for this efficiency
calculation.
The test data from which it has been calculated has been certified by BSI.
The efficiency value may be used in the UK Government’s Standard Assessment
Procedure (SAP) for energy rating of dwellings.
3

1.1 C NDITI NS F INSTALLATI N
In Great Britain :-
It is law that all gas appliances are installed only by a GAS SAFE registered
installer in GB, in accordance with these installation instructions and the Gas
Safety (Installation and use) Regulations 1998. Failure to install appliances
correctly could lead to prosecution. It is in your own interest and that of safety to
comply with the law.
The installation must also be in accordance with all relevant parts of the Local and
National Building regulations where appropriate, the Building Regulations
(Scotland Consolidation) issued by the Scottish Development Department, and all
relevant recommendations of the following British Standard Code of Practice.
1. B.S. 5871. Part 1. Installation of Gas Fires.
2. B.S. 5440.: 2000 Parts 1 & 2. Installation of Flues & Ventilation.
3. B.S. 6891. Installation of Gas Pipework.
4. B.S. 6461. Part 1. Installation of Chimneys & Flues.
5. B.S. 1251. Open Fireplace Components.
6. B.S. 715. Metal Flue pipes for Gas Appliances.
7. B.S. E.N. 1858 Chinmeys Components & Concrete Flue Blocks
8. B.S. 7566 Installation of factory-made Chimneys.
Ventilation Requirements
For use in G.B. purpose built ventilation is not normally required for this
appliance.
In Republic of Ireland :-
For use in I.E. this appliance must be installed in accordance with the rules
in force by a competent person and used only in a sufficiently ventilated
space. Please consult document I.S. 813 : 1996 Domestic Gas Installation,
issued by the National Standards Authority of Ireland.
1.2 FLUE AND CHIMNEY SUITABILITY
The appliance is designed for use with conventional brick built chimneys or lined
chimneys and pre – fabricated flues. It is also suitable for use with pre-cast flue
blocks conforming to BS EN 1858 and metal flue boxes conforming to BS 715. All
flues must conform to the following minimum dimensions.
Minimum diameter of circular flues 125 mm
Minimum effective height of all flue types 3 metres
Minimum cross sectional area of Pre-cast Flues 16,500 mm2
4

1.3 FIREPLACE / SURR UND SUITABILITY
The fire is suitable for hearth mounting or wall mounting. It must not be fitted
directly onto a carpet or other combustible material. It must not be fitted to
combustible walls.
This fire is suitable for the following hearth / surround types:
Non-combustible hearths / surrounds.
Purpose made proprietary hearths / surrounds with a minimum temperature rating
of 150oC.
If a heating appliance is fitted directly against a wall without the use of a fire-
place or fire surround, soft wall coverings such as wallpaper, blown vinyl,
etc. could be affected by the heat and may, therefore scorch or become dis-
coloured. Please bear this in mind when installing or decorating.
1.4 SHELF P SITI N
The fire may be fitted below a combustible shelf providing there is a minimum
distance of 200 mm above the top of the fire and the shelf does not project more
than 150 mm. If the shelf overhangs more than 150 mm the distance between the
fire and the shelf must be increased by 25 mm for every 25 mm of additional over-
hang over 150 mm.
1.5 SIDE CLEARANCE
A minimum clearance of 100mm should be allowed on either side of the fire for
servicing. Any fire surround uprights should not project forward by more than
100mm.
NOTE. The fire must be installed so that no part of a combustible side wall when
measured laterally is less than 500mm from the glass side panels.
1.6 CL SURE PLATE
A closure plate is supplied with this fire and must be fitted. The closure plate must
be sealed to the fireplace or surround opening with suitable adhesive tape. See
section 2.2.2
1.7 FLUE / CHIMNEY INSPECTI N
Before commencing installation, a flue or chimney should be inspected to ensure
that all the following conditions are satisfied.
1.7.1 Check that the chimney / flue only serves one fireplace and is clear of
any obstruction. Any obstruction. Any dampers or register plates must
be removed or locked in the open position.
5

1.7.2 Brick / stone built chimneys and any chimney or flue which has been
used for an appliance burning fuel other than gas must be thoroughly
swept. The base of the chimney / flue must also be thoroughly cleared
of debris etc.
Any under floor air supply to the fireplace must be completely sealed off.
Ensure that the inside of the chimney/flue is in good condition along its length and
check that there is no leakage of smoke through the structure of the chimney
during and after the smoke pellet test.
With pre-cast flues it is especially important to check the inside of the flue
for extruded cement / sealant protruding from the joints between the flue
blocks. If present, these should be removed by rodding the flue before pro-
ceeding with the installation.
Using a smoke pellet, check that there is a positive up draught present in the
chimney / flue and that the smoke can be seen issuing from the terminal / chimney
pot outside. There must be no leakage of smoke through the structure of the
chimney during or after the smoke pellet test and it is important to check inside
upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal
and general condition of the chimney brickwork or masonry. If the chimney or flue
is in poor condition or if there is no up draught do not proceed with the installation.
If there is a history of down draught conditions with the chimney / flue, a tested
and certified flue terminal or cowl suitable for the relevant flue type should be
considered.
A spillage test must always be carried out during commissioning of the
appliance.
1.8 FLUE / CHIMNEY INF RMATI N
1.8.1 Brick Built Chimneys.
The catchment space below the flue spigot should be as deep as
possible, and must not be less than 250mm measured from the bottom
of the flue spigot to the bottom of the catchment space, or to the top of
any “bricking-up” of the fireplace, whichever is the least. See figure 1.
The flue spigot must pass through the closure plate at least 25mm and
have a minimum clearance of 50mm between its open end and the
nearest obstruction. There must be a minimum clearance of 165mm
between the back of the closure plate and the back of the catchment
space. See figure 1 overpage.
6

The front opening of the fireplace must be between 305mm and 440mm
wide, and between 500mm and 650mm high. If the opening is larger
than this, then a surround must be constructed in a suitable non-com
bustible material to create an opening to these limits. Allow a minimum
flat surface of 20mm around the opening to ensure that the closure
plate can be sealed to the fireplace.
Any surround must be sealed to the fireplace to prevent leakage. The
operation of the chimney should be tested a detailed as in section 1.7.
Fig.1. Chimney Catchment Space.
1.8.2 Fitting to Pre-Fabricated twin wall metal Flue Boxes.
The appliance may be fitted to a twin wall metal flue box conforming to
the constructional requirements of BS 715, (for example the Selkirk LFE
125 box). The box must have a minimum flue diameter of 125mm
internal and minimum internal dimensions of 160mm deep by 580mm
high by 350mm wide. There are no maximum dimensional requirements
for the box. The top face of the box must be insulated with a minimum
thickness of 50mm of non-combustible mineral wool insulation or similar
material. The flue box must stand on a non-combustible base of
minimum thickness 12mm.
7

1.8.3 Fitting to Pre-Cast Flue Installations.
The pre-cast opening must be a minimum of 122.7cm2or
equivalent cross-sectional area and have a minimum effective flue
height of 3 metres. This appliance has been tested for use in a
pre-cast flue block complying with BS EN 1858. In accordance
with BS EN 1858, pre-cast flues built with directly plastered faces
(front or rear) are not correctly installed as to ensure proper
operation with any type of gas fire. In some instances of this flue
construction, temperature cracking of surface plaster may occur
through no fault of the appliance. An air gap or some form of
insulation material should be installed to prevent normal flue
temperatures from damaging wall surfaces.
1.9 HEARTH FITTING
This appliance must only be installed on to a level concrete or non-
combustible hearth. The feet must not be removed when installing
directly onto a hearth.The hearth material must be a minimum thickness
of 13 mm with the outer perimeter of the hearth panel at least 50 mm
above the floor level, to discourage the placing of carpet or other floor
coverings over it. The hearth must be fitted symmetrically about the
fire opening and have a minimum width of 760 mm and a minimum
projection of 350 mm forwards from the fire opening.
1.10 SPILLAGE M NIT RING SYSTEM
This appliance is fitted with an atmosphere sensing spillage monitoring
system in the form of an oxygen sensing pilot. This is designed to shut
the fire off in the event of partial or complete blockage of the flue
causing a build up of combustion products in the room in which the fire
is operating. The following are important warnings relating to the
spillage monitoring system:
The spillage monitoring system must not be adjusted by the
Installer. The spillage monitoring system must not be put out of action.
When the spillage monitoring system is exchanged, only a complete
original manufacturers part may be fitted. It is not possible to replace
individual parts on the pilot system on the appliance, only a complete
pilot assembly (including thermocouple) may be fitted.
8

2.1 PACKING CHECK LIST
1 off Canopy / firebox / burner assembly
4 off 8G x 3/8” pozi screws
1 off Flue spigot
1 off DD cover (attached to rear of fire)
1 off Closure plate (attached to rear of fire)
1 off Installation & user manual (combined)
1 off Fender (attached to front of fire)
1 off Guarantee card
1 off Fuelbed
1 off Coal pack
1 off Glass assembly
1 off Fender
1 off Thermostatic remote handset
5 off AA batteries
2.2 INSTALLATI N F FIRE
2.2.1 Preparation.
2.2.2 Remove the glass panel by rotating the latch to release. Lift the glass
panel upwards and lift away. See figure 2.
Fig. 2 Remove the Glass Panel
2.2.3 Grasp sides of the of the glass panel and pull lower edge forward.
2.2.4 Remove the coal / fuelbed packs that have been retained by the glass
panel (not shown in figure 2 above)
2.2.5 To re-fit the glass panel, engage the 2 side glasses in the sealing
channels, with the projecting glass edge uppermost. Slide the panel up
until the top edge enters the slot, then push the lower edge in and turn
the latch to secure it.
9
Glass Panel
Retaining Latch

2.2.6 Closure plate fitting
2.2.7 Fit the closure plate to the fireplace opening and ensure that it has a flat
sealing area of at least 10mm sealed on all sides. See figure 3 below
Dimensions stated are for closure plate supplied
Check the operation of the chimney as follows:-
Apply a smoke match to the flue spigot opening in the closure plate and observe
the smoke. If there is a definite flow into the opening then proceed with the instal-
lation. If there is not a definite flow into the opening, pre-heat the chimney for
about two minutes and retest for flow. If there still is no definite flow into the open-
ing, the chimney may require attention. DO NOT FIT THE FIRE-SEEK EXPERT
ADVICE.
10
Minimum 10mm
Flat Sealing Area
Spigot Opening
168 x 68mm
660mm
460mm
462mm to
CTR
525mm Minimum
650mm Maximum
Fireplace
Opening
Dimensions
Closure
Plate
Dimensions
Air Relief Openings
Fig. 3
305mm Minimum
440mm Maximum
100mm
15mm

2.3 FITTING THE CAN PY T THE FIREB X
2.3.1 Secure the canopy to the firebox with the four screws (2 off L/H & 2 off
R/H) as shown below in figure 4.
Fig. 4
11
2 off R/H canopy
fixing screws

2.4 FITTING THE SPIG T T THE FIREB X
2.4.1 Screw the firebox spigot to the draught diverter with the four screws, 2
off upper (as shown below in figure 5) & 2 off lower screws (not
pictured) .
Fig. 5
Note : A means of isolation must be provided near to the appliance to facilitate
servicing.
Ensure that the gas supply is turned off before commencing.
The gas connection should be made to the appliance inlet elbow using 8 mm rigid
tubing. The gas connection can be made left hand, right hand or rear. In line with
current installation regulations, a restrictor should be fitted to the inlet pipework to
isolate the appliance for servicing and repair purposes.
Before making the final gas connection, thoroughly purge the gas supply
pipe work to remove all foreign matter, otherwise serious damage may be
caused to the gas control valve on the fire.
2.5 GAS TIGHTNESS
2.5.1 Remove the pressure test point screw from the inlet elbow and fit a
manometer.
2.5.2 Turn on the main gas supply and light the fire as described in section
3.4 and carry out a gas tightness test.
2.5.2 Check that the gas pressure is 20.0 mbar (± 1.0 mbar), 8.0 in w.g. +/-
0.4 in w.g.
2.5.3 Turn off the fire, remove the manometer and refit the pressure test point
screw. Check the pressure test point screw for gas tightness with the
appliance turned on using a suitable leak detection fluid or detector.
12

3.1 ASSEMBLY F THE FUELBED
3.1.1 Fit the fuelbed base into the combustion chamber as shown below in
figure 6. Ensure that the slot in the fuel-bed is located onto the lip on
the fuel-bed base support.
Fig. 6
3.1.2 Fit coal “A” onto the fuelbed base in the position as shown below in
figure 7. The coal form has the individual placement letters stamped on
the bottom face.
Fig. 7
13
Coal Form “A”
N TE : The position of the fuel-bed components are critical to the
performance of the product. Therefore please ensure that the fuel-bed
components are positioned as described in the following section prior to
requesting a service call due to soot build up, poor flame pattern etc.
Locating Lip on
Fuel-bed Support
Section View of
Fuel-bed Base / Burner

3.1.3 Fit coal “B” onto the fuelbed base in the position as shown below in
figure 8. The coal form has the individual placement letters stamped on
the bottom face.
Fig. 8
3.1.4 Fit coal “C” onto the fuelbed base in the position as shown below in
figure 9. The coal form has the individual placement letters stamped
on the bottom face.
Fig. 9
3.1.5 Fit coal “D” onto the fuelbed base in the position as shown overpage in
figure 10. The coal form has the individual placement letters stamped
on the bottom face.
14
Coal Form “B”
Coal Form “C”

Fig. 10
3.1.6 Fit coal “E” onto the fuelbed base in the position as shown below in
figure 11. The coal from has the individual placement letters stamped
on the bottom face.
Fig. 11
To ensure that the release of fibres from these R.C.F (Refractory Ceramic
Fibre) articles is kept to a minimum, during installation and servicing we
recommend that you use a HEPA filtered vacuum to remove any dust
accumulated in and around the appliance before and after working on the
appliance. When replacing these articles we recommend that the replaced
items are not broken up, but are sealed within heavy duty polythene bags,
clearly labelled as “RCF waste”. RCF waste is classed as a “stable”, non
reactive hazardous waste and may be disposed of at a landfill licensed to
accept such waste Protective clothing is not required when handling these
articles, but we recommend you follow the normal hygiene rules of not
smoking, eating or drinking in the work area, and always wash your hands
before eating or drinking.
15
Coal Form “D”
Coal Form “E”

3.2 FITTING THE BATTERIES
3.2.1 The control valve is located at the base right hand side of the fire,
remove the fender if necessary for access by lifting it clear.
Fig. 12
3.2.2 Remove the battery compartment cover from the control valve as
indicated below in figure 13 and fit the 3 off AA sized alkaline batteries
supplied to the control valve unit.
3.2.3 Ensure that the power isolation switch is in position “1” and the power
indicator light is illuminated (red) after the batteries have been fitted as
shown in figure 13 below.
Fig. 13
16
Indicator light
Power isolation switch Battery compartment
cover opening lever
Battery
compartment
cover
Power button
Increase flame
Decrease
flame
IMP RTANT N TE : THE BATTERIES SH ULD BE REPLACED WITH G D
QUALITY ALKALINE BATTERIES WHEN REQUIRED, THE BATTERY LIFE IS EXPECTED T
BE A MINIMUM F 12 M NTHS WITH N RMAL USAGE. F R BEST PERF RMANCE BFM
EUR PE REC MMEND THE USE F ENERGIZER BATTERIES WITH IT’S PR DUCTS.
Position of battery
cover on control
valve

3.3 LIGHTING THE FIRE MANUALLY VIA THE C NTR L VALVE
3.3.1 These products can be operated manually by using the buttons directly
on the fire control in addition to the handset (should the need arise).
3.3.2 To operate the fire press and hold the “power” button as shown below
in figure 14 for two seconds, release as soon as the red indicator light
shown in figure 14 illuminates. The burner will then start its
ignition sequence and light to the maximum heat input level. For most
efficient performance leave the fire on high when lighting from
cold for ten minutes.
Fig. 14
3.3.3 To reduce the heat input, press and release the (-) button to lower the
heat input level one step at a time. Pressing the (-) button continuously
will move the heat input level to the minimum.
3.3.4 To increase the heat input level, press then release the (+) button to
increase the heat input level one step at a time. Pressing the (+) button
continuously will move the heat input level to the maximum.
3.3.5 To turn the fire off, press the power button and the burner will stop.
3.3.6
17
Indicator light
Power isolation switch Battery compartment
cover opening lever
Battery
compartment
cover
Power button
Increase flame
Decrease
flame
If you are not intending to use the fire for a long period (i.e.
over the summer months) the battery life can be extended by
sliding the power isolator switch to the left (to the “0” position
away from the “1” position) on the valve itself, which is located
behind the ashpan cover on the fire.

3.4 SETTING THE TIME, DATE & TEMPERATURE N THE REM TE
HANDSET
3.4.1 Fit the 2 off AA batteries to the handset by removing the cover on the
rear of the handset and inserting the batteries, ensure the correct +/-
polarity is observed. Following insertion of the batteries the screen
displayed will be as shown below in figure 15.
Fig. 15
3.4.2 Hold the handset with one hand ensuring your hand is wrapped around
the back and that your hand is in contact with both sides of the
handset. The green light of the “unlock” symbol should light and the
screen displayed will be as shown overpage in figure 16.
3.4.3 The “H” symbol as indicated in figure 16 overpage indicates that the
timer can now be set in either 24hr or 12hr mode. Press the + or -
buttons on the handset to toggle between the two settings, figure 16
overpage displays the 24hr mode.
18

Fig. 16
3.4.4 When the 24hr or 12hr time display option has been chosen and you
are ready to confirm the setting you want press the SET button on the
handset to progress to setting the day of the week as shown overpage
in figure 17.
3.4.5 Press and release the + and - buttons on the handset until the correct
day of the week is shown on the handset display
Mo = Monday
Tu = Tuesday
We = Wednesday
Th = Thursday
Fr = Friday
Sa = Saturday
Su = Sunday
3.4.6 Press SET to accept the day of the week and progress to setting the
hour of the day.
24hr or 12 hr display, press
the + or - buttons as shown
to toggle between these two
settings
+ button
- button
19

Fig. 17
3.4.7 As shown above in figure 17 the time on the handset can now be set by
using the + and - buttons to change the hour to the correct hour then
press SET to store and to move to setting the minute. Repeat this
process for setting the minute to the correct minute then press SET to
store.
3.4.8 The handset will then display the temperature setting screen as shown
overpage in figure 18, the option to choose either Celsius or Fahrenheit
can be chosen, these settings are shown as either C or F. Use the +
and - buttons to toggle between these two options then press SET to
store. The important settings have now been completed so press and
hold the SET button for a few seconds and this will exit the set-up
menu.
20
Celsius or Fahrenheit
temperature display, press
the + or - buttons as shown
to toggle between these two
settings and set the correct
time of day.
+ button
- button