Fleetwood Discovery 2004 User manual

• ®
R.EEntVOOD RV·
©2003 by Fleetwood Enterprises, Inc. All rights reserved. No part of this publication may be reproduced or
transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by
any
information storage or retrieval system without written permission from Fleetwood Enterprises, Inc.
Manufacturing subsidiaries of Fleetwood Entetprises. Inc. build the fcHawing motor homes, travel trailers and huck campers:
Pace Arrow • Southwind • Storm· Bounder· Bounder Diesel· Discovery· Excursion. Providence· Flair· Fiesta. Tena • Tioga
Jamboree· American Eagle· American Heritage· American Tradition· Expedition. Revolution· Pioneer· Prowler· Terry
Wilderness· Mallard· Park Trailer· Pride· Tdumph • Elkhorn

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TABLE OF CONTENTS
WARRANTY ......................... .01-1 Tire Inflation ....................... 05-8
Coverage Provided .................... 01-1
Air Pressure ........................ 05-9
Owner's Obligations
................... 01-1
Dealer's Obligations ................... 01-1
When the Dealer Does Not
Resolve the Problem
................. 01-1
Manufacturer's Obligations .............. 01-1
What is Not Covered by This Wananty .... 01-2
Underinflation ...................... 05-9
Air Pressure Check .................. 05-9
Tire Replacement . .................. 05-10
If You Get a Flat Tire . ............... 05-10
Changing a Flat Tire . ............... 05-10
Seats, Seat Belts and Air Bags
(If Equipped) ...................... 05-10
IMPORTANT NOTICES ............... .02-1
Air Bag Supplemental Restraint
System (SRS)
.................... 05-11
DISCOVERY INFORMATION ., ........ .03-1 Combination Lap and Shoulder Belts
... 05-11
Lamps and Bulbs ...................... 03-1
Motor Home Fuses and Circuit Breakers ... 03-1
Driver's Controls ...................... 03-2
Safety Belt Maintenance ............. 05-11
Safety Restraintsfor Children .. , ...... 05-11
Safety Beltsfor Children . ............ 05-12
Child Seat Tethers .
................. 05-12
INTRODUCTION ..................... .04-1 Driving and Vehicle Control
............ 05-13
Wananties ........................... 04-2 Engine and Transmission
............... 05-13
Warranty Service ...................... 04-3 Engine Operation
..................... 05-13
Reporting Safety Defects ................ 04-3
Inspect and Maintain ................... 04-4
Planning and Preparation
................ 04-4
Owner's Information Package
............ 04-4
Chassis and Vehicle Identification ......... 04-4
Normal Starting Procedure . .......... 05-13
Engine Block Heater .. .............. 05-14
Normal Shut Down Procedure ........ 05-14
Transmission Operation ................ 05-15
Gear Selector . ..................... 05-15
Check Trans .
.. , ................... 05-15
Suspension Alignment and Tire Balance .... 04-4 Compression Brake .
................ 05-15
After-Market Steering Aid Devices ...... 04-5 Air Brakes
.......................... 05-16
Warnings, Terms and Concepts for System Components .
................ 05-16
Safe Operation of Your Motor Home .... 04-6 Using
Air Brakes ................... 05-17
ON THE ROAD ....................... .05-1
Motor Home Loading .................. 05-1
Responsibility for Proper Loading ...... 05-1
Some Definitions First ................ 05-1
Stopping Distance .................. 05-17
Braking on Downgrades . ............ 05-18
Parking Brake . .................... 05-18
Using the Engine to Slow the
Motor Home . .................... 05-18
Towing a Vehicle or Trailer . ........... 05-2
Cargo Carrying Capacity Label .
....... 05-4
Cargo Carrying Capacity and Load
Distribution ...................... 05-5
Air Suspension System ................ 05-18
Maneuvering in Traffic ................ 05-19
Rear View Video Monitor (IfEquipped) ... 05-20
How to Weigh Your LaadedMotor Home .. 05-5 Body Undercoating
................... 05-20
Dangers of Overloading .............. 05-7 Fuel and Fuel Systems ................. 05-20
Loading Tips . ...................... 05-7 Fuel Types and Driveability Issues .
.... 05-21
Tires ................................ 05-8 API Refueling Advisory ............... 05-21
00-1

· Table of Contents
Engine Fan .......................... 05-21
Exhaust System Heat
.................. 05-21
Engine Temperature Gauges
............ 05-21
Carbon Monoxide Safety Precautions
..... 05-22
Carbon Monoxide Detector/Alarm . .... 05-22
Emergency Towing
................... 05-22
LIVING WITH YOUR MOTOR HOME ...06-1
Hydraulic Leveling System (If Equipped) .. 06-1
Air Dump System
..................... 06-1
Power Entry Step (If Equipped) .......... 06-1
Entry and Screen Doors
................. 06-2
Patio Awning (IfEquipped) .............. 06-2
Windows
............................ 06-2
Emergency Exit Window(s) ............ 06-2
Remote Mirror Control (IfEquipped)
...... 06-2
Sun Visors (IfEquipped) ................ 06-2
Power Sun Visors (If Equipped) ........ 06-3
Window Shades (IfEquipped)
........... 06-3
Day/Night Shades (If Equipped) ........ 06-3
Mini-Blinds (IfEquipped)
............... 06-3
Storage .............................. 06-3
Exterior Compartments . .............. 06-3
Interior Storage ..................... 06-4
Slide-Out Rooms (IfEquipped) .......... 06-4
Interior and Furnishings
................ 06-5
Dinette Conversion (with Built-in Table) .. 06-5
Dinette Conversion
(with Free-Standing Table)
.......... 06-5
Sofa Conversion (If Equipped) ......... 06-5
Sleeper Sofa Conversion (If Equipped) ... 06-5
Free-Standing Furniture (If Equipped) ... 06-5
Folding Doors/Privacy Curtain
Dividers .
........................ 06-6
Interior Lighting .................... 06-6
Overhead Vents
....................... 06-6
Folding Chairs (If Equipped) .......... 06-6
Monitor Panel
........................ 06-6
Effects
of Permanent Occupancy ......... 06-7
Condensation and How to Control It .... 06-7
Dripping Ceiling Vents ............... 06-9
00-2
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Important Information .................. 06-9 .-.
What the RV Owner Can Do . ......... 06-10
Fire Safety .......................... 06-11
Fire Safety Precautions .............. 06-11
Smoke Detector/Alarm . .............. 06-12
PLUMBING SYSTEMS
AND HOLDING TANKS
.............. .07-1
Fresh Water System .................... 07-1
External Fresh Water Hookup . ......... 07-1
Filling the On-Board Water Tank ....... 07-1
Draining the Fresh Water Tank . ........ 07-2
Water Pump .. ...................... 07-2
Water Pump Filter . .................. 07-2
Low Point Drains . ................... 07-2
Troubleshooting the Fresh Water System .. 07-3
Leaks .
............................ 07-3
Sanitizing the Fresh Water System . ...... 07-3
Exterior Shower (If Equipped) ......... 07-4
Drinking Water Filter System
(If Equipped) ..................... 07-4
Waste Water System
................... 07-4
Toilet ............................. 07-4
Draining the Holding Tanks ........... 07-4
Black Tank Flush System (If Equipped) .. 07-6
Holding Tank Care .................. 07-6
Cold Weather Usage ................. 07-7
ELECTRICAL SYSTEMS .
............. .08-1
Chassis 12-Volt Electrical System ......... 08-1
Chassis Bulbs and Fuses .............. 08-1
Fleetwood 12-Volt House and Automotive
System ............................ 08-1
Batteries . .......................... 08-1
Battery Disconnect .................. 08-1
Battery Inspection and Care ........... 08-2
Battery Charging . ................... 08-2
Solar Panel (If Equipped) ............. 08-3
Selecting a Replacement Battery . ....... 08-3
Auxiliary Start System . ............... 08-3
120-Volt System
...................... 08-3
Power Inverter . ..................... 08-4
Power Converter .................... 08-4

Table of Contents
Ground Fault Circuit Interrupter (GFCl) .. 08-4 WasherlDryer-Ready Option ............. 10-4
Generator . ......................... 08-5 Miscellaneous Appliances
............... 10-4
Diesel Generator Fuel Supply . ......... 08-5
Generator Operations ................ 08-5
MAINTENANCE .••••..••••...••••...•• 11-1
Generator Operating Safety Precautions .. 08-5 Exterior ............................. 11-1
Energy Management System -50 AMP
.... 08-6 Stains
............................. 11-1
Electrical Wiring Diagrams
.............. 08-7
Motor Home Fuses and Circuit Breakers ... 08-7
Exterior Graphics Care . ........... , .. 11-2
Windows, Doors, Vents and Locks . ...... 11-2
TPO Roof System ..................... 11-2
LP GAS SYSTEM •....•••....•••...•••• 09-1 CI .
eamng . ................. , ........ 11-2
Remote LP Gas Tank Fill
............... 09-1 Care
.. ............................ 11-2
LP Gas Safety Precautions .............. 09-1
System Components
................... 09-2
Hoses . ........................ , ... 09-2
Sealant Renewal .................... 11-2
Door, Window, Roof Component
and Molding Resealing ............. 11-3
LP Gas Regulator . .................. 09-2 Acrylic Assist Handles (IfEquipped)
...... 11-3
Using LP Gas System at Low
Temperatures
....................... 09-3
Filling LP Gas Tanks ................... 09-3
LP Gas System Check
.................. 09-3
LP Gas Leak Detector/Alarm
............ 09-3
Interior .............................. 11-3
Fabrics . ........................... 11-3
Solid Suiface Top Care (If Equipped) ., .. 11-4
Laminate Top Care (If Equipped) ....... 11-4
Walls and Ceiling Panels . ............. 11-4
Attaching Accessories to Your
Lighting LP Gas Appliances ............. 09-4 Motor Home .
..................... 11-4
APPLIANCES ..••••...•••...••••..•••• 10-1
Water Heater ......................... 10-1
Water Heater Bypass Valve . ........... 10-1
Plastic/Fiberglass Shower Stall . ........ 11-4
Floors and Carpeting ................ 11-4
Wood Floor (If Equipped). ............. 11-5
Engine Access ...................... 11-5
Refrigerator
......................... .10-1 Exterior Sealants
...................... 11-5
Furnace
.......................... ... 10-1 Generator Filters
...................... 11-5
Range
............................... 10-2 Trailer Hitch Connector Wiring
........... 11-5
Range Exhaust Hood
................... 10-2 Maintenance Guideline
................. 11-6
Heat Pump(s) (IfEquipped)
............. 10-2
Air Conditioner(s) (IfEquipped)
......... .10-2 STORAGE
............................ 12·1
Additional 12-Volt Equipment ........... 10-3
Vd E .
1 eo qUlpment ...................... 10-3
Video Switcher
(If Equipped) ............ 10-3
Video Control Center
................... 10-3
TV Antenna (IfEquipped)
.............. .10-3
Antenna Operating Instructions ........ 10-3
Satellite Dish Antenna (IfEquipped)
...... 10-4
Storage Checklists
..................... 12-1
Short-Term Storage (Less than 60 days) .. 12-1
Long-Term Storage (Over 60 days) ..... 12-2
Winterization
......................... 12-2
Water System Winterizing ............. 12-3
Reactivating the Motor Home
After Storage
....................... 12-4
Telephone Jack
...................... .1 0-4 GLOSSARY
........................... 13 .. 1
Microwave Oven (If Equipped) ........... 10-4
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LIMITED ONE-YEAR/THREE YEAR WARRANTY
For Motor Homes Manufactured and Warranted by subsidiaries of Fleetwood
Enterprises, Inc., sold in the United States and Canada
COVERAGE PROVIDED
Your new motor home, including the structure,
plumbing, heating and electrical systems, all
appliances and equipment installed by the
manufacturer, is warranted under normal use to
be free from manufacturing defects in material
or workmanship. Appearance imperfections, or
damage to paint, graphics, exterior materials, or
upholstery that may have occurred prior
to
delivery are normally corrected during the
inspection process at the manufacturing plant or
at the dealership.
The warranty extends to the first retail purchaser
and his transferee(s) and begins on the date
of
original retail delivery or the date the motor
home is first placed into service
as a rental,
commercial or demonstrator unit (whichever
occurs first). The warranty extends for the fol-
lowing periods:
I. For all defects (other than structural) the
warranty extends for a period ofone year
from such date or until the unit has received
15,000 total miles of use as determined by
the mileage shown on the odometer
(whichever occurs first).
2. For slluctural defects, 3 years; structural
defects are limited to the following: roof
structure, sub-floor structure, and Vacu-
bond® walls.
Written notice
of defects must be given to the
selling dealer or manufacturer not later than ten
(l0) days after the expiration of the warranty
period.
OWNER'S OBLIGATIONS
The owner is responsible for normal mainte-
nance as described in the Owner's Information
Package; however, minor adjustments (such as
adjustments to the interior or exterior doors,
LPG regulator pressure, cabinet latches, TV
antenna conll'ol, etc.) will be performed by the
dealer during the first 90 days
of warranty cov-
erage. Thereafter, such adjustments are the
responsibility
of the owner as normal mainte-
nance unless required as a direct result
of repair
or replacement
of a defective part under this
warranty.
If a problem occurs which the owner believes is
covered by this warranty, the owner shall con-
tact the selling dealer, or Fleetwood Owner
Relations, giving sufficient information to
resolve the matter. The owner shall deliver the
motor home to the dealer or a Fleetwood
Service Center location for warranty service.
DEALER'S OBLIGATIONS
By agreement with the manufacturer, the dealer
is obligated to maintain the motor home prior to
retail sale, to perform a detailed predelivery
inspection and to repair or replace any parts
necessary to correct defects in material or
workmanship.
WHEN THE DEALER DOES NOT
RESOLVE THE PROBLEM
If the dealer is unable or unwilling to resolve a
problem which the owner is convinced is covered
by the warranty, the owner should contact
Fleetwood Owner Relations at the address or tele-
phone number listed on the next page and provide
Fleetwood Owner Relations with a description
of
the problem and attempts made to resolve it.
MANUFACTURER'S OBLIGATIONS
Upon receipt of notice of a claim, where the
dealer was unable or unwilling to resolve the
problem, a Fleetwood Service Center will repair
or replace any parts necessary to correct defects
in material or workmanship or will take other
appropriate action as may be required.
01-1

Warranty
WHAT IS NOT COVERED BY
THIS WARRANTY
This warranty does not cover:
1. The automotive chassis system (including
the chassis and drive train), tires and batter-
ies, which are covered by the separate war-
ranties
of the respective manufacturers of
these components.
2. Defects caused by or related to:
a. Abuse, misuse, negligence or accident;
b. Failure to comply with instructions con-
tained in the Owner's Information
Package;
c. Alteration or modification of the motor
home;
d. Environmental conditions (salt, hail,
chemicals in the atmosphere, etc.)
3. Normal deterioration due to wear or expo-
sure, such
as fading of fiberglass, fabrics or
drapes, carpet wear, etc.
4. Normal maintenance and service items,
such as light bulbs, fuses, wiper blades,
lubricants, etc.
5. Motor homes on which the odometer read-
ing has been altered.
6. Transportation to and from dealer or
Fleetwood Service Center location, loss of
time, inconvenience, commercial loss, loss
of use, towing charges, bus fares, vehicle
rental, incidental charges such as telephone
calls or hotel bills,
or other incidental or
consequential damages.
7. Fleetwood will NOT be responsible for any
losses, damages,
or claims, including, but
not limited to, property damage, personal
01-2
injury, loss of income, legal fees or
expenses, emotional distress, death, loss
of use, loss of value, all other economic
loss, adverse health effects, or any other
effects caused or alleged to be caused by
MICROBIAL MATTER, including, but not
limited to, mold, mildew, fungus
or dry rot.
THE IMPLIED WARRANTIES ARE
LIMITED IN DURATION TO
THE
EXPRESS TERMS OF THIS 1/3 YEAR
WARRANTY.
Some states do not allow the exclusion
or limita-
tion
of incidental or consequential damages, so
the above limitation or exclusion may not apply
to you.
This warranty gives you specific legal rights,
and you may also have other rights which
vary from state to state.
The manufacturer/warrantor is not responsi-
ble for any undertaking, representation or
warranty made by any dealer or other person
beyond those expressly set forth in this
warranty.
For Motor Homes Manufactured and Warranted
by the following subsidiaries
of Fleetwood
Enterprises, Inc.:
Fleetwood
Motor Homes of California, Inc.
Fleetwood
Motor Homes of Indiana, Inc.
Fleetwood Motor Homes of Pennsylvania, Inc.
For Customer Service assistance, contact:
Fleetwood
Owner Relations
P.O. Box 59933
Riverside,
CA 92517
[phone]
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State laws in the United States and provincial
laws in Canada vary concerning operator
licensing requirements and vehicle dimen-
sional restrictions. Check the laws in the area
where you anticipate traveling.
The particle board, hardwood plywood, or pan-
eling used in your motor home are made with
urea-formaldehyde resin. The companies that
supply us with these materials have asked that
we tell you about urea-formaldehyde with the
statements on this page.
Ventilation is important for making the interior
of your motor home comfortable. Please read
the section about ventilation and prolonged
occupancy in the Living With Your Motor
Home chapter in this Owner's Manual.
We provide you consumer information as detailed
by the National Fire Protection Association
(NFPA) and the American National Standards
Institute (ANSI). The information and warnings
found on these pages may also be found in other
chapters
of this Owner's Manual. Please see the
LP Gas System andAppliances chapters for
other safety and operating information.
A WARNING
This productis manufactured with urea·formalde-
hyde resin. Formaldehyde vapor may in some
people cause headaches, eye, nose and throat
Irritation, and aggravation of allergies and respi-
ratory problems, such as asthma. Proper ventila-
tion should reduce the risk of such problems.
A WARNING
This product is manufactured with a urea-
formaldehyde resin and will release small
quantities of formaldehyde. Formaldehyde lev-
els in the indoor air can cause temporary eye
and respiratory irritation, and may aggravate
respiratory conditions
or allergies. Ventilation
will reduce indoor formaldehyde levels.
IMPORTANT NOTICES
A WARNING
Irritant:This product contains a urea-formalde-
hyde resin and may release formaldehyde
vapors in low concentrations. Formaldehyde
can
be Irritating to the eyes and upper respira-
tory system
of especially susceptible persons
such as those with allergies
or respiratory ail-
ments. Use with adequate ventilation. If symp·
toms develop, consult your physician.
A WARNING
Do not bring or store LP gas containers, gaso-
line or otherflammable liquids insidethe vehi-
cle because a fire or explosion may result.
A warning label has been located near the LP
gas container_ This label reads:
DO NOT FILL
CONTAINER(S)
TO MORE THAN aO-PERCENT
OF CAPACITY.
FAILURE TO COMPLY COULD RESULT IN
FIRE OR PERSONAL INJURY.
Overfilling the LP gas container can result in
uncontrolled gas flow which can cause fire or
explosion. A properly filled container will con-
tain approximately
ao- percent of its volume
as liquid LP gas.
The following warning label has been placed
in the vehicle near the range:
WARNING
IFYOU SMELL GAS:
1. Extinguish any open flames, pilot lights,
and all smoking materials.
2. Do not touch electrical switches.
3. Shut off the LP gas supply at the container
valve(s) or gas supply connection.
4. Open doorsand other ventilation openings.
5. Leave the area until the odor clears.
6. Have the LP gas system checked and leak-
age source corrected before using again.
FAILURE TO COMPLY COULD RESULT IN
FIRE OR PERSONAL INJURY.
02-1

Important Notices
A WARNING
LP gas regulators must always be Installed
with the diaphragm vent facing downward.
Regulators that are not In compartments have
been equipped with a protective cover. Make
sure that regulator vent faces downward and
the cover is kept in place to minimize vent
blockage which could result in excessive
LP
gas pressure causing fire or explosion.
A WARNING
It is not safe to use cooking appliances for
comfort heating. Cooking appliances need
fresh air for safe operation.
Before operation:
1. Open overhead vent
or turn on exhaust fan,
and
2. Open window.
FAILURE TO COMPLY COULD RESULT IN
FIRE OR PERSONAL INJURY.
This warning label has been located In the
cooking area to remind you to provide an ade-
quate supply of fresh air for combustion.
Unlike homes,the amount of oxygen supply is
limited due
to the size ofthe recreational vehi-
cle, and proper ventilation when using the
cooking appliance(s) will avoid dangers of
asphyxiation. It is especially important that
cooking appliances not be used for comfort
heating
as the danger of asphyxiation is
greater when the appliance is used for long
periods of time.
02-2
A WARNING
Portable fuel-burning equipment, including
wood and charcoal grills and stoves, shall not
be used inside this recreational vehicle. The
use of this equipment inside the recreational
vehicle may cause fires
or asphyxiation.
A WARNING
LP gas containers shall not be placed or
stored inside the vehicle.
LP gas containers
are equipped with safety devices which relieve
excessive pressure by discharging gas to the
atmosphere.
FAILURETO COMPLY COULD RESULT IN
DEATH OR SERIOUS INJURY.
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