Flexxaire KUBOTA M5-111 User manual

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KUBOTA M5-111
Reversible Fan Installaon Guide (02131r1)

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 TOP LEVEL P/N 61058 (INCLUDES ITEMS BELOW)
 INSTALLATION MANUAL 02131
 FLEXXAIRE FAN P/N 67787
 DOCUMENT 02090
 Fan, Adapter / Spacer (x1)
 Bolt, M8x1.25x30MM GR 10.9 (x3)
 Airline ¼” (150” x1)
 FLEXXAIRE COMPRESSOR AIRFILTER RELOCATION KIT P/N 90485
 Airline ¼” (120” x1)
 Airfilter (x1)
 Elbow Fings (x2)
 FLEXXAIRE CONTROL KIT P/N 65009
 DOCUMENT 00732
 Timer enclosure (x1)
 Compressor/Valve assembly 12V (x1)
 Cable, Compressor Power 14GA2 (14’ x1)
 Toggle reversing switch (x1)
 Grommet ¼” – ½” (x1)
NOTE: all orientaon is referenced as-if sing in operator seat
KIT MAIN COMPONENTS
CONTROL
KIT
AIRLINE
FAN
ADAPTER /
SPACER
COMPRESSOR /
VALVE ASSEMBLY

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INSTRUCTIONS FOR REMOVAL OF OEM FAN
1. Open hood and remove engine access panels from both sides of the engine.
2. Remove items required to gain access to the fan. Items can include fan shroud, brackets, hoses, etc. If required, remove or adjust
hoses/tubing from sides of engine to expose the OEM fan. Cover hoses/tubing as required to prevent foreign debris from entering.
3. Remove OEM fan and spacer from pulley.
ENGINE ACCESS
PANELS
ENGINE ACCESS
PANELS

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Follow installaon instrucons from Flexxaire as no addional modificaons are required for this applicaon
 In addion to this manual (XXXXX) reference to the following documents is required for supplemental instrucons and safety
consideraons
 Fan manual—document 02090
 Control Kit manual—document 00732
 Manual switch informaon and wiring on this manual supersedes the same informaon on document 00732

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INSTRUCTIONS FOR ADAPTOR TO FAN DRIVE / FAN HUB INSTALLATION
** Requires mounng hardware that is different than stock OEM fan installaon. **
Flexxaire adapter/spacer to fan drive pulley.
1. Place the mounng adapter over the pulley studs.
2. Thread previously removed nuts (4) onto studs.
3. Follow original equipment manufacturer’s torque and thread locking specificaons when securing the mounng adapter to the fan
drive.
Flexxaire fan assembly to Flexxaire adapter.
4. Remove the shipping plug from the rear of the fan prior to bolng onto adapter. (see pictures to the right)
5. Locate (x3) bolts M8 x 1.25 x 30MM GR 10.9 (Flexxaire p/n 11875).
6. Place fan into engine compartment and finger-thread the 3 bolts to secure fan to mounng adapter.
7. If required, spin fan by turning alternator to make it easier to reach the bolts.
8. Torque the M8 bolts to 21 -lbs (28 N.m). Do not use Locte.
NOTE: Remove the shipping plug from the rear of the fan prior to bolng onto adapter
FRONT—
FAN SIDE
BACK -
PULLEY SIDE
FAN ASSEMBLY

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INSTRUCTIONS FOR AIRLINE INSTALLATION TO FAN
1. Drill a 15/32” hole on boom right corner of fan shroud for the supply airline and install the rubber grommet.
2. Insert airline through the grommet and leave approx. 24” scking into the fan shroud.
3. Connect airline to the push-in fing of rotary union on the fan.
4. Leave a slight curve (slack) in the airline between the rotary union and the grommet at the boom right corner of the shroud.
AIRLINE CONNECTION
TO ROTARY UNION
FITTING
BOTTOM RIGHT
CORNER OF FAN
SHROUD

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INSTRUCTIONS FOR COMPRESSOR INSTALLATION
1. Locate the cab access panel/port under the cab at front right.
2. Locate compressor / valve assembly and thread the ¼” fing into port 2 of the valve.
3. Remove airfilter from compressor .
4. Place compressor (upside down) under the floor of the cab next to access panel/port and mark hole locaons (x3) for mounng. Valve
should be facing towards rear of tractor.
5. Inside the cab, remove the console access panel, and if required li the flooring, on the right side; next to the door and at the console.
**Adjust/move any items that may be in the same locaon as the 3 marked hole locaons.
6. Drill (3x) holes and aach compressor under the floor of cab. Make sure to install the (3x) rubber grommets to reduce vibraon.
CAB ACCESS
PANEL/PORT
CAB ACCESS
PANEL/PORT
COMPRESSOR / VALVE ASSEMBLY
7. Thread elbow fing with male 1/4” NPT thread from airfilter relocaon kit into compressor filter port.
8. Aach airline from airfilter relocaon kit to fing and route hose into the right console in the cab through the access panel/port in the
floor.
COMPRESSOR / VALVE ASSEMBLY
MOUNTED UNDER CAB
ELBOW FITTING
AND AIRLINE
RIGHT CONSOLE ACCESS
PANEL REMOVED

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INSTRUCTIONS FOR CONNECTIONS AND ROUTING OF AIRLINE
1. Route ¼” airline exing from the right boom of fan shroud along the frame and exisng lines to the push-in fing previously installed
on port 2 of the compressor valve.
NOTE: Secure airline from fan with zip es as required.
2. Cut-off excess ¼” airline.
3. Insert the ¼” airline from the fan into the push-in fing on the valve (port 2).
4. Install elbow fing with female 1/4” NPT thread from airfilter relocaon kit into the airfilter.
5. Install elbow fing with airfilter onto the airline previously routed into the console from the compressor.
AIRLINE FROM
COMPRESSOR
COMPRESSOR
FILTER

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INSTRUCTIONS FOR ELECTRICAL CONNECTIONS BETWEEN TIMER, COMPRESSOR AND
POWER CABLE
1. From inside the cab, feed the wire lead with receptacle from the mer through the floor using the cab access panel/port inside the right
console.
2. Connect the receptacle from the mer to the plug on the compressor.
3. Locate the power cable (Cable, 18GA2 14’)
4. Connect the plug from the mer to the receptacle from the power cable.
5. Feed the power cable through the cab access panel/port to the inside of the right console.
NOTE: Secure power cable and mer wire lead with zip es as required.
TIMER ENCLOSURE BOX
WIRE LEAD FROM TIMER
RECEPTACLE FROM TIMER
TIMER ENCLOSURE
BOX
POWER CABLE
PLUG FROM TIMER

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INSTRUCTIONS FOR CONNECTING THE POWER CABLE
1. Locate manual override toggle switch.
2. Locate blank accessory plate on console to the right of operator’s seat and remove it from console.
3. Place manual override switch on blank accessory plate to layout the hole locaon and drill a 1/2” hole.
4. Mount the manual override switch to the blank accessory plate.
5. Feed the power cable through the opening of the accessory blank plate on the console.
6. Leave approx. 12” of extra cable and cut-off excess.
7. Connect the white (power) wire of the power cable coming from the mer to 1 of 2 terminals on the back of the manual override
switch.
8. Connect the 25A inline fuse wire to 1 of 2 terminals on the back of the manual override switch.
NOTE: orientaon of the purge switch. Green circles in image below.
9. Mount the accessory plate with the manual override switch to the console.
BLANK ACCESSORY
PLATE
MANUAL OVERRIDE
TOGGLE SWITCH
BACK OF PURGE SWITCH

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INSTRUCTIONS FOR ROUTING AND CONNECTING THE POWER CABLE
10. Connect the black (ground) wire from the power cable to the grounding stud next to fuse panel inside the console.
11. Locate a suitable source for keyed power at the fuse box. ex. radio, 12V plug, etc.
12. Tie-in and solder the 25A inline fuse into the keyed power source.
13. This completes the fan kit installaon.
NOTE: PRIOR TO TESTING
Reference back to universal manual 02090 to ensure all requirements are met before tesng.
14. Aer tesng and confirming the funconality of the fan, re-assemble the various parts. Ex. console panel, floor, engine access panels,
etc.
15. Apply various display and warning sckers to console and radiator/engine bay, as applicable.
GROUNDING
STUD

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THANK YOU
FLEXXAIRE INC.
10430—180 STREET, EDMONTON, AB, CANADA
[phone]
www.flexxaire.com
 SALES
 sales@flexxaire.com
 [phone]
 TOLL FREE IN NORTH AMERICA
 1-866-489-3267
 SUPPORT
 support@flexxaire.com
 [phone]
 TOLL FREE IN NORTH AMERICA
 1-866-489-3267