Floe 511-01351-00 User manual

FLOE 12V SOLAR PANEL KIT
ASSEMBLY INSTRUCTIONS
KIT P/N 511-01351-00
TOOLS REQUIRED
- 1/2" WRENCH
- 3/4" SOCKET
- SMALL FLAT HEAD SCREW DRIVER
- TORQUE WRENCH
- KNIFE OR SCISSORS
SHEET 1 OF 4
Floe International, Inc.
48473 State Hwy. 65
McGregor, MN 55760
All rights reserved
c
INSTRUCTION P/N 611-01351-00
ISSUED: 6/3/2010
IMPORTANT NOTE: IF INSTALLING A 24 VOLT
SYSTEM, PLEASE USE STEPS 1 AND 2 OF THE 12
VOLT SOLAR PANEL INSTRUCTIONS AND THEN
REFER TO STEP 3 OF THE 24 VOLT SOLAR PANEL
ADD-ON INSTRUCTIONS. PLEASE NOTE THAT IT
WOULD BE VERY HELPFUL TO READ THROUGH
COMPLETELY BOTH SETS OF INSTRUCTIONS
BEFORE ASSEMBLY.

DETAIL B
DETAIL A
PARTS LIST, SOLAR PANEL 12 VOLT
DESCRIPTIONPART NUMBER
QTY
ITEM
HHCS, 5/16-18 X 1 3/4" SS001-70060-00
2
1
HHCS, 1/2-13 X 1" SS001-70205-0022
HHCS, 1/2-13 X 1 1/4" SS
001-70207-0023
NUT, NYLOCK 5/16-18 - ALUM.
001-70861-00
2
4
FLAT WASHER, 1/2" SS
001-71021-002
5
NUT, NYLOCK 1/2-13 ALUM.
001-76072-00
2
6
NUT, 1/2-13 ALUMINUM001-76350-00
2
7
KIT, 12 VOLT SOLAR PANEL
011-00700-00
1
8
ASS'Y, SOLAR PANEL MAST
111-00101-00
1
9
WELD'T, SOLAR PANEL MOUNT
111-00121-00
1
10
WELD'T, BRACKET - MAST MOUNT
111-00122-00111
B
A
FLOE 12V SOLAR PANEL KIT
EXPLODED VIEW AND BOM
KIT P/N 511-01351-00
SHEET 2 OF 4
8
10
9
1
3
5
11
6
7
2
2
7
4
TORQUE TO
10 FT/LBS
BATTERY CONDITION INDICATOR WILL GIVE A QUICK
INDICATION OF YOUR BATTERIES STATE-OF-CHARGE
SOLAR MAINTENANCE CHARGER -
DESULPHATOR SYSTEM, BATTERIES MUST
BE IN "GOOD" CONDITION TO GAIN
THE BENEFITS OF THIS SYSTEM WITH NO
SHORT CELLS AND A RESTED VOLTAGE
(10-24 HOURS) OF 12.2 VOLTS.

STEP 1
- ASSEMBLE MAST MOUNT BRACKET
SHEET 3 OF 4
FIG. 3
VIEW OF 12 1/2" SIDE OF SOLAR PANEL
FIG. 1
FIG. 2
TOP VIEW OF CORNER POST
STEP 2
- ATTACH MAST MOUNT BRACKET TO LEG INSERT
- IF LIFT HAS A CANOPY ALREADY INSTALLED,
THE BRACKET AND RAIL FROM THE CANOPY
WILL HAVE TO BE LIFTED TO INSERT BOLT HEADS
AND WASHERS INTO TRACKS
INSERT (2) 1/2 X 1 1/4" BOLTS
THROUGH WASHER AND BRACKET.
START 1/2" NYLOCK NUTS ONTO BOLTS,
DO NOT TIGHTEN UNTIL STEP #6
1/2" WASHER
BRACKET
STEP 3
- INSTALL 5/16 X 1 3/4" BOLTS INTO TRACKS ON SOLAR PANEL
SLIDE 1/2" ALUM. NUT INTO
NUT TRACK ON BRACKET
START 1/2 X 1" BOLT INTO NUT
IN NUT TRACK, DO NOT
TIGHTEN UNTIL STEP 6
REMOVE CAP FROM LEG INSERT
ON CORNER POST
REINSTALL ONCE STEP IS COMPLETE
SLIDE WASHERS INTO
TRACK ON LEG INSERT
SLIDE HEAD OF BOLTS INTO
TRACK ON LEG INSERT
LEG INSERT IN CORNER POST
MAST MOUNT BRACKET
12 1/2" SIDE OF SOLAR PANEL
NOTCH IN SOLAR PANEL FOR
INSERTING BOLT HEAD INTO TRACK
SLIDE 5/16 X 1 3/4" BOLT INTO
END TRACKS ON SOLAR PANEL

DETAIL 4A
4A
STEP 4
- ASSEMBLE SOLAR PANEL TO MOUNT
SHEET 4 OF 4
FIG. 6A
FIG. 5
STEP 5
- ASSEMBLE MOUNT TO MAST
- ROUTE WIRE FROM SOLAR PANEL THROUGH MAST
SLIDE 1/2" NUT INTO
NUT TRACK
START 1/2 X 1" BOLT INTO NUT
IN NUT TRACK, DO NOT
TIGHTEN UNTIL STEP 5
NUT TRACK
5/16 NYLOCK NUT
ONTO BOLT FROM PANEL
TORQUE TO 10 FT/LBS
SOLAR PANEL MOUNT
INSERT BOLTS FROM
STEP 3 THROUGH CENTER
HOLE ON MOUNT
FIG. 4
STEP 6
- MOUNT SOLAR PANEL MAST TO LIFT
- INSTALL DESULPHATOR, CONNECT WIRES TO BATTERY AND DESULPHATOR
- CUT DOUBLE SIDED VELCRO IN LENGTHS NEEDED TO SECURE
THE WIRE TO THE FRAME OF THE LIFT IN A MANNER THAT IT WILL NOT BE
HARMED FROM THE LIFT MOVING UP AND DOWN.
SLIDE SOLAR PANEL
MOUNT ONTO MAST
TORQUE 1/2 X 1" BOLT
TO 40 FT/LBS
ROUTE WIRE FROM PANEL THROUGH HOLE IN
GROMMIT AND OUT THE BOTTOM OF THE MAST
YOU MAY HAVE TO REMOVE THE CAP FROM THE BOTTOM OF THE
MAST AND REINSTALL IT ONCE WIRE HAS BEEN PULLED THROUGH
SLIDE MAST INTO BRACKET
FEED WIRE
THROUGH BRACKET
TORQUE NUTS TO 45 FT/LBS
TORQUE BOLT
TO 40 FT/LBS
FIG. 6B
CAUTION, DISCONNECT SOLAR
PANEL WHEN NOT BEING USED
FOR OVER A MONTH. IMPORTANT, FULLY
CHARGE BATTERY BEFORE
CONNECTING SOLAR PANEL
SECURE WIRE TO LIFT
WITH VELCRO
FIG. 6C
CONNECT
SOLAR PANEL
WIRES
RED WIRE TO
(+) = POSITIVE
BLACK WIRE TO
(-) = NEGATIVE
CLEAN BATTERY BOX WHERE
ADHEARING CHARGING SYSTEM,
PEEL OFF BACKER FROM TAPE
ON BACK SIDE AND PRESS
FIRMLY TO BATTERY BOX
RED TO (+) POSITIVE SIDE
AND TIGHTEN SCREW
BLACK TO (-) NEGATIVE SIDE
AND TIGHTEN SCREW
CONNECT WIRE
FROM SOLAR PANEL