Florence Valiant 1590 Series User manual

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INSTALLATION MANUAL
All Types - 1590 Series

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TABLE OF CONTENTS
GENERAL INFORMATION AND ADVISORIES
CAUTION -- Transportation
•Lay boxes flat. Do not stand on end as box could fall over and cause injury.
•Outdoor Parcel Lockers (OPL) are heavy. Use caution when lifting and carrying
to avoid injury.
CAUTION -- Handling
•Use caution when lifting and carrying Outdoor Parcel Lockers (OPL) to avoid injury.
•Pinch hazard exists when placing unit on foundation.
•Keep fingers and hands clear to avoid injury.
CAUTION -- Installation
•Outdoor Parcel Lockers (OPL) are heavy. Do not stand OPL up without support to
prevent tipping.
•Units may tip off unsecured anchors, possibly resulting in the OPL colliding with a person
and causing serious injury.
•OPL is also front-heavy when master load doors are open. Unit should be anchored or
held in place until secured to foundation. Installer should support unit or have assistance
holding the unit in place before opening the master load doors. Failure to do so could
result in serious injury.
ATTENTION!
DESCRIPTION PAGE
GENERAL INFORMATION & ADVISORIES 2
PRODUCT INFORMATION 3
GET TO KNOW YOUR OPL 4
HARDWARE AND COMPONENTS 4
CONCRETE FOUNDATION PREPARATION 5
PEDESTAL INSTALLATION AND LEVELING 8
PEDESTAL TO OPL CABINET INSTALLATION 10
SECURITY TOOL - IMPORTANT NOTICE FOR USPS INSTALLERS 13
MASTER ACCESS DOOR ARROW LOCK INSTALLATION 14
PARCEL ARROW LOCK INSTALLATION 16

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1590T1 1590T2
INSTALLED HEIGHT 62” 62”
DEPTH 18” 18”
WIDTH 16” 30-1/2”
PEDESTAL HEIGHT 14-1/2” 14-1/2”
WEIGHT (WITHOUT PEDESTAL)* 83 LBS 122 LBS
WEIGHT (WITH PEDESTAL)* 100 LBS 139 LBS
QTY OF PARCEL COMPARTMENTS 2 4
PARCEL COMPARTMENT HEIGHT 19-3/4” 19-3/4”
PARCEL COMPARTMENT WIDTH 12” 12”
1590T1
OPL PRODUCT INFORMATION
1590T2
valiant™outdoor parcel locker - 1590 Series
* Weights do NOT include packaging - product only.
Note: For installation of Florence vogueTM decorative accessories with the 1590T2,
please refer to manual located within the vogueTM product packaging.

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GET TO KNOW YOUR FLORENCE OPL
valiant™outdoor parcel locker - 1590 Series
Cabinet
Pedestal
Rubber
Pad
Pedestal
Base
Pedestal
Column
Pedestal
Top Plate
Model 1590T1 shown for illustration purposes
Before beginning the assembly process,
please review the illustration. The major
components that you will be working
with, and that are referred to in this
manual, are identified so as you are
installing your valiant™ outdoor parcel
locker (OPL), you will be familiar with
the terms that are used.
The OPL cabinet and pedestal are packaged separately. Below is a list of components and hardware
you will receive in each package.
•Pedestal Package:
•Template - guide to locate pedestal base anchors
•Rubber Pad - installed between ground and pedestal base
•Pedestal - fully assembled
•Cabinet Package:
•Parcel lockers in protective cabinet
•Hardware kit in plastic bag (shipped inside unit compartment) that includes:
•Pedestal hardware
•Parcel keys and tags
•Installation manual
•Cleaning instructions
•Parcel door hardware (in plastic bag inside cabinet) - (2) McGard and (3) two-way screws;
(4) Arrow Lock nuts; and panel lock covers attached with temporary plastic fasteners.
HARDWARE AND COMPONENTS
valiant™outdoor parcel locker - 1590 Series
NOTE: Anchors are not included with this product. Anchoring system for concrete pads are discussed in the next section,
“Concrete Foundation Preparation” and should be purchased separately.

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CONCRETE FOUNDATION PREPARATION
valiant™outdoor parcel locker - 1590 Series
SINGLE UNITS
MULTI-UNITS - SAME TYPE
NOTE: For ALL installations, regardless of OPL type, chamfer all edges of pad in
landscape areas, tool flush with adjoining surfaces in paved areas.
The Type II OPL has an identical box outline pattern as all six of the CBU types and therefore
this configuration may also be used for one Type II OPL and one CBU if needed.

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MATCH EXISTING GRADE IN PAVED AREAS PEDESTAL
h” MIN.
( REFER TO TABLE 1
FOR ALTERNATIVES)
(OPTIONAL-PLEASE SEE NEW CONCRETE NOTE 1ON
NEXT PAGE) COMPACT GRAVEL OR CRUSHED STONE
(OMIT WHERE SOLID ROCK OCCURS)
(OPTIONAL-PLEASE SEE NEW CONCRETE NOTE 1 ON NEXT PAGE)
FIRM UNDISTURBED SOIL OR WELL-COMPACTED FILL
MOUNTING NUT / WASHER (NOT INCLUDED)
RUBBER PAD
REFER TO ANCHOR BOLTS OPTIONS TABLE 2
10” TYP
4” TYP
4’’ MIN
TYP
BOX OUTLINE
w
4’’ MIN
TYP
d
2w
2’-10” TYP
(4) 1/2-13 ANCHOR
BOLTS; USE TEMPLATE
TO ALIGN PROPERLY
(TYPICAL)
BOX OUTLINE BOX OUTLINE
4’’ MIN
TYP
4’’ MIN
TYP
valiant™outdoor parcel locker - 1590 Series
MULTI-UNITS - EACH TYPE
CONCRETE FOUNDATION PREPARATION
The Type II OPL has an identical box outline pattern as all
six of the CBU types and therefore this configuration may
also be used for one Type I OPL and one CBU if needed.

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NEW CONCRETE BASE:
1) Depending on climatic and soil conditions in the area of installation, optional foundation material
may be necessary as shown. Consult local building codes for recommendations.
2) Refer to Table1 for thickness (h), width (w), and depth (d) of the concrete pad alternatives.
3) Concrete shall have a compressive strength of 3000 psi @ 28 days, contain 4% min ~ 6% max air
entrapment and be placed with a 3.50~4.50 slump in accordance to 301.
4) Use wire mesh as per (Standard) or fiber reinforced concrete as per (Standard).
EXISTING CONCRETE BASE:
1) Existing concrete pad must be at least 48” wide.
2) Concrete base and anchor bolts may be reused if:
a. existing ½” diameter expansion anchor bolts are firmly embedded in the concrete and not
damaged or corroded;
b. concrete foundation is not damaged; and
c. bolt hole pattern of the new unit matches the installed anchor bolts.
3) Additional considerations include:
a. if concrete is only 4” thick, then option ‘ b’ in Table 2 below cannot be used
b. any unused, existing anchor bolts must be cut flush to the level of the concrete surface
c. if concrete is damaged, replacement of foundation pad is required
CONCRETE FOUNDATION PREPARATION
valiant™outdoor parcel locker - 1590 Series

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PEDESTAL INSTALLATION AND LEVELING
valiant™outdoor parcel locker - 1590 Series
In the event the concrete pad the OPL is being installed on is not level, the pedestal may be adjusted.
There are a number of leveling techniques used by construction professionals; however, the following
leveling method is being suggested as one alternative to consider.
If embedded anchors are not already in place in existing concrete, determine placement and location
for anchors. (See “Concrete Foundation Preparation” guide in prevous section for anchor recommen-
dations and placement dimensions.)
•Tape pedestal base template to concrete in proper location(s).
•Drill holes through template to proper depth.
•Remove template and debris.
•Pound anchors in place.
1. Install Anchors (Skip if existing concrete and anchors are already in place)
•Place rubber pad over anchors onto concrete pad.
•Place pedestal over rubber pad and check if level.
•If leveling is required, shim pedestal with up to 3 washers on a given bolt.
•Washers, if required, should be placed between rubber pad and bottom of pedestal base.
•Check for level.
2. Use Pedestal to Check for Level
•Pedestal can now be installed according to anchoring hardware manufacturer’s
instructions. (Anchor hardware shown for illustration purposes and is not included with unit.
For anchoring system information, please see “Concrete Foundation Preparation” section,
page 7.)
•Continue to next section to install OPL cabinet to pedestal.
3. Install Pedestal to Concrete
PART # DESCRIPTION
91121 PEDESTAL
91500 RUBBER PAD
REQUIRED TOOLS
REFER TO ANCHORING MFG INSTRUCTIONS

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PEDESTAL INSTALLATION AND LEVELING
2 / 3.

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PEDESTAL TO OPL CABINET INSTALLATION
PART # DESCRIPTION
91079 FLOATING SHELF
91121 PEDESTAL
86101 3/8-16 X 1.25 CARRIAGE BOLT
86097 3/8” X .688 OD LOCK WASHER
86089B 3/8-16 HEX NUT
K86101-F KIT HARDWARE PEDESTAL TO UNIT
MOUNTING (INCLUDES CARRIAGE
BOLTS, LOCK WASHERS AND HEX
NUTS)
REQUIRED TOOLS
9/16” SOCKET WRENCH
Open master access door and lift handle to open master loading door(s).
Remove 91079 floating shelf(ves), exposing mounting holes.
Place unit on pedestal.
From underneath unit, insert four (4) 86101 carriage bolts upward.
From inside parcel compartment(s), add four (4) 86097 lock washers and tighten four (4)
86089B hex nuts. Torque to 22 foot-pounds.
Replace 91079 floating shelf(ves).
Close master loading doors by first lifting slightly on the master hold open arm and then shutting
each door.
Installation of unit is now complete. Contact local USPS personnel to install Arrow Locks and
place unit into service.
1.
2.
3.
4.
5.
6.
valiant™outdoor parcel lockers - 1590 Series
7.

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PEDESTAL TO OPL INSTALLATION
7.

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PEDESTAL TO OPL INSTALLATION

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SECURITY TOOL REQUIREMENTS
IMPORTANT NOTICE FOR USPS INSTALLERS
USPS personnel must have a McGard screwdriver to install
and service the parcel Arrow Lock cover on the Florence vitalTM cluster box unit.
(McGard Screwdrivers can be obtained from the USPS Mail Equipment Shop - Part # 110116)
McGard Screwdrivers are available only to USPS personnel by faxing an “off catalog” eBuy request to:
USPS MAIL EQUIPMENT SHOP
FAX NO. [phone]
Note: Florence Manufacturing does not provide or sell the McGard Screwdriver
NOTE:
For USPS applications:
1) Arrow Lock is installed by US Postal Service personnel only. Contact your local Post Office to
arrange installation of Arrow Lock and place unit into service.
For Non-USPS applications:
1) Please disregard instructions related to Arrow Lock throughout this manual.
2) Master access door and parcel door private lock mechanisms will be installed at factory unless
otherwise specified by customer.
3) McGard fasteners and screwdriver not necessary for Non-USPS (private delivery) applications.

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MASTER ACCESS DOOR ARROW LOCK INSTALLATION
PART # DESCRIPTION
86091 10-32 LOCK NUT
92303 LOCK SUPPORT PLATE
ARROW LOCK (PROVIDED BY USPS)
64782 ARROW LOCK SECURITY BRACKET
K92300 KIT ARROW LOCK SECURITY BRACKET
(INCLUDES LOCK NUTS, LOCK SUPPORT
PLATE & SECURITY BRACKET)
REQUIRED TOOLS
3/8” SOCKET WRENCH
Open master access door.
Remove five (5) 86091 lock nuts, as well as 92303 lock support plate. Dispose of the plastic
shipping spacers.
Place Arrow Lock into the Arrow Lock security bracket and position lock to center the lock core
in the door hole.
Replace one (1) 86091 lock nut in the rear position to secure Arrow Lock security bracket.
Install 92303 lock support plate as shown.
Replace four (4) 86091 lock nuts. Torque to 25 to 30 inch-pounds (overtightening may keep
Arrow Lock from operating correctly).
valiant™outdoor parcel lockers - 1590 Series
(to be completed by USPS personnel)
1.
2.
3.
4.
5.
6.
NOTE:
For USPS applications:
1) Arrow Lock is installed by US Postal Service personnel only. Contact your local Post Office to
arrange installation of Arrow Lock.
For Non-USPS applications:
1) Please disregard instructions related to Arrow Lock throughout this manual.
2) Master access door and parcel door private lock mechanisms will be installed at factory unless
otherwise specified by customer.

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INSTALLATION OF MASTER LOAD ARROW LOCK
1.
PH92300-F
2.
PLASTIC
SHIPPING
SPACER
ARROW LOCK
(PROVIDED BY USPS)
86091
4.
92303
6.
ARROW LOCK
(If OPL is used for private delivery
purposes, please see the note on
pg 14 for Non-USPS application)
3/5.
Model 1590T1 shown for illustration purposes

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PARCEL ARROW LOCK INSTALLATION
PART # DESCRIPTION
93213 SS PARCEL DOOR LOCK STIFFENER
ARROW LOCK (PROVIDED BY USPS)
86455 10-32 THIN LOCK NUT
64216-SS SS PARCEL DOOR ARROW LOCK
COVER
84993 10-32 x .312 18-8 SS PASSIVATED
MCGARD FASTENER
K64216-SS KIT PARCEL LOCK COVER SS
(INCLUDES SS PARCEL DOOR
ARROW LOCK COVER, SS PARCEL
DOOR LATCH MECHANISM COVER
AND HARDWARE)
REQUIRED TOOLS
USPS PROPRIETARY MCGARD TOOL
3/8” SOCKET WRENCH OR NUT DRIVER
Open parcel door and lock parcel door customer lock.
Note: parcel door customer lock must be in the locked position for key to be removed.
Position 93213 parcel door lock stiffener on the parcel door bolts as oriented in illustration.
Install Arrow Lock as shown, position lock to center the lock core in the door hole, securing with
four (4) 86455 lock nuts. Torque to 25 to 30 inch-pounds (overtightening may keep Arrow Lock
from operating correctly).
Position 64216-SS parcel door Arrow Lock cover, securing with two (2) 84993 McGard
fasteners. Repeat steps 1 - 4 for each additional parcel lock door.
Note: These fasteners require a McGard screw driver (see page 13).
valiant™outdoor parcel lockers - 1590 Series
(to be completed by USPS personnel)
1.
2.
3.
4.

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PARCEL ARROW LOCK INSTALLATION
1.
2.
PARCEL
DOOR
64042-SS
ARROW LOCK
(PROVIDED BY USPS)
86455
3.
4.
64216-SS
84993
84993
Model 1590T1 shown for illustration purposes

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REPLACEMENT PARTS / MAINTENANCE
For a complete listing of all available replacement parts and/or maintenance procedures
for the valiant™ 1590 series OPL by Florence, please refer to the valiant™ Maintenance Manual which
may be downloaded from www.florencemailboxes.com/downloads.
Service parts are available for purchase through an Authorized Florence Dealer
and online at www.florencemailboxes.com/store.
Thank you for purchasing Florence products!