FMI (V)GL36CR(E) Quick start guide
For more information, visit www.fmiproducts.com
36" CORNER UNIT, B-VENT DECORATIVE GAS FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
FOR YOUR SAFETY
vapors or liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS :
-
(V)GL36CR(E) Right Side
Corner, Natural Gas
(V)GL36CRP(E) Right Side
Corner, Propane/LP
(V)GL36CL(E) Left Side
Corner, Natural Gas
(V)GL36CLP(E) Left Side
Corner, Propane/LP Gas
PFS
®
US
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TABLE OF CONTENTS
Safety Information ............................................... 2
Dimensions.......................................................... 4
Introduction.......................................................... 5
Selecting Location ............................................... 5
Fireplace Installation............................................ 6
Operating Fireplace............................................11
Inspecting Burner .............................................. 13
Cleaning and Maintenance................................ 14
Technical Service............................................... 14
Specications .................................................... 15
Wiring Diagrams................................................ 15
Troubleshooting................................................. 16
Replacement Parts and Accessories................. 18
Limited Warranty .................................Back Cover
SAFETY INFORMATION
-
-
and operational procedures. For assistance or addi-
agency or the gas supplier.
NOT FOR USE WITH SOLID FUEL
CHECK LOCAL CODES PRIOR TO INSTALLATION
SAVE THIS BOOK
-
-
-
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technician.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
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112301-01E 3
SAFETY INFORMATION
Continued
WARNING: This product con-
-
This replace is a vented product. This replace
will not produce any gas leakage into your home if
properly installed. This replace must be properly
installed by a qualied service person. If this unit is
not properly installed by a qualied service person,
gas leakage can occur.
Early signs of
carbon monoxide poisoning resemble the u, with
headaches, dizziness or nausea. If you have these
signs, the replace may not have been installed
properly. Get fresh air at once! Have replace
inspected and serviced by a qualified service
person. Some people are more affected by carbon
monoxide than others. These include pregnant
women, people with heart or lung disease or
anemia, those under the inuence of alcohol and
those at high altitudes.
Propane/LP gas and natural gas are both odorless.
An odor-making agent is added to each of these
gases. The odor helps you detect a gas leak. How-
ever, the odor added to these gases can fade. Gas
may be present even though no odor exists.
Make certain you read and understand all warnings.
Keep this manual for reference. It is your guide to
safe and proper operation of this replace.
WARNING: Any change to
1. This appliance is only for use with the type
of gas indicated on the rating plate. This ap-
pliance is not convertible for use with other
gases.
2. For propane/LP replace, do not place propane/
LP supply tank(s) inside any structure. Locate
propane/LP supply tank(s) outdoors. To prevent
performance problems, do not use propane/LP
fuel tank of less than 100 lbs. capacity.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier's
instructions
• if you cannot reach you gas supplier, call the
re department.
4. Never install the replace
• in a recreational vehicle
• where curtains, furniture, clothing or other
ammable objects are less than 42" from
the front, top or sides of the replace
• in high trafc areas
• in windy or drafty areas
5. This replace reaches high temperatures. Keep
children and adults away from hot surfaces to
avoid burns or clothing ignition. Fireplace will
remain hot for a time after shutdown. Allow
surfaces to cool before touching.
6. Carefully supervise young children when they
are in the room with replace.
7. A hearth extension is not required with this
appliance. If one is installed, it is for aesthetic
purposes only and does not have to meet the
standard requirements.
8. Turn replace off and let cool before servicing
or repairing. Only a qualied service person
should install, service or repair this replace.
Have replace inspected annually by a quali-
ed service person.
9. You must keep control compartments, burn-
ers and circulating air passages clean. More
frequent cleaning may be needed due to ex-
cessive lint and dust from carpeting, bedding
material, etc. Turn off the gas valve and pilot
light before cleaning replace.
10. Have venting system inspected annually by a
qualied service person. If needed, have vent-
ing system cleaned or repaired. See Cleaning
and Maintenance, page 14.
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11. Keep the area around your replace clear of
combustible materials, gasoline and other
ammable vapor and liquids. Do not run re-
place where these are used or stored. Do not
place items such as clothing or decorations on
or around replace.
12. Do not use this replace to cook food or burn
paper or other objects.
13. Do not use any solid fuels (wood, coal, paper,
cardboard, etc.) in this replace. Use only the
gas type indicated on replace nameplate.
14. This appliance, when installed, must be electri-
cally grounded in accordance with local codes
or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70.
15. Do not obstruct the ow of combustion and
ventilation air in any way. Provide adequate
clearances around air openings into the combus-
tion chamber along with adequate accessibility
clearance for servicing and proper operation.
SAFETY INFORMATION
Continued
16. Do not install replace directly on carpeting,
vinyl tile or any combustible material other
than wood. The replace must set on a metal
or wood panel extending the full width and
depth of the replace.
17. Do not use replace if any part has been ex-
posed to or under water. Immediately call a
qualied service person to arrange for replace-
ment of the unit.
18. Do not operate replace if any log is broken.
19. Do not use a blower insert, heat exchanger
insert or other accessory not approved for use
with this replace.
20. Provide adequate clearances around air
openings.
SIDE VIEW
FRONT VIEW
TOP VIEW
4 1/2"
12" 2 1/2"
24"
40"
36 1/2"
8"
37 1/2"
3 1/4"
40"
9 1/2"
2 1/2"
24"
BACK VIEW
16" 12"
5 1/4"
5 1/2"
9"
13"
2 1/2"
20 1/2"
23"
19 1/4"
19 3/8"
20 5/8"
6"
24"
19 1/4"
4"
6" O.D.
16"
52 1/2"
DIMENSIONS
Figure 1 - Fireplace Dimensions
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112301-01E 5
Figure 2 - Typical Two Sided Fireplace
Installation
INTRODUCTION
Models (V)GL36CR(P)/CL(P) are decorative gas
replaces that use a millivolt gas control valve with
millivolt ignition system. Models (V)GL36CR(P)
E/CL(P)E use an electronic gas control valve with
electronic ignition system.
These systems require a 6" B-type vent that is not
supplied by FMI PRODUCTS, LLC. For installa-
tion guidelines, check your B-vent instructions.
WARNING: This gas appli-
If you are uncertain as to what gas your unit is ap-
proved and tested for, check rating plate on inside
of replace opening or consult your local distribu-
tor of FMI PRODUCTS, LLC products.
BEFORE YOU BEGIN
Before beginning the installation of your appli-
ance, read these instructions through completely.
This FMI PRODUCTS, LLC appliance and its
approved components are safe when installed
according to this installation manual and are oper-
ated as recommended by FMI PRODUCTS, LLC.
Unless you use FMI PRODUCTS, LLC approved
components tested for this appliance, YOU MAY
The FMI PRODUCTS, LLC warranty will be voided
by and FMI PRODUCTS, LLC disclaims any respon-
sibility for the following actions :
A) Modication of the appliance or any of the
components manufactured by FMI PROD-
UCTS, LLC unless otherwise permitted by
FMI PRODUCTS, LLC.
B) Use of any component part not approved by
FMI PRODUCTS, LLC in combination with
this appliance.
C) Installation and/or operation in a manner other
than instructed in this manual.
D) The burning of anything other than the type of
gas approved for use in this gas appliance.
This appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70.
The installation must conform with local codes or, in
the absence of local codes, with the current National
Fuel Gas Code, ANSI Z223.1/NFPA 54.
This appliance complies with ANSI Z21.50 as a
Vented Gas Appliance and is listed and tested by
the PFS Corporation.
WARNING: Installation and
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-
NOTICE: This appliance is not
source of heat.
SELECTING LOCATION
To determine the safest and most efcient location
for your appliance, you must take into consider-
ation the following guidelines:
1. The location must allow for proper clearances
(see Clearances, page 6).
2. The location should be in a place where drafts,
air conditioning ducts, windows or doors will
not affect replace heat output.
3. A location that avoids the cutting of joists
or roof rafters will make installation easier.
Figure 2 shows a typical two-sided replace
installation.
Existing
Side
Wall
4" From Opening to
Perpendicular Wall
Access
Control Panel
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Figure 4 - Clearances from Top View
Figure 3 - Minimum Clearances,
Side View
MANTEL CLEARANCES
Woodwork, such as wood trims, mantels and other
combustible materials, should not be placed within
7" of the opening of this appliance (see Figure 5).
Combustible material above the replace project-
ing more than 1 1/2" from the appliance’s front face
must not be less than 12" from the appliance open-
ing (ref. NFPA Standard 211 Sec. 7-3.3.3).
Figure 5 - Mantel Clearances
FIREPLACE
INSTALLATION
CLEARANCES
Minimum clearances to combustibles are:
• Back and side .......................1"
• Vent surfaces (side and bottom) .........1"
• Ceiling to opening . . . . . . . . . . . . . . . . . . 35"
• Floor ..............................0"
• Wall to front of glass . . . . . . . . . . . . . . . . 36"
• Perpendicular wall to opening of unit . . . . 4"
• Top spacer ..........................0"
See Figures 3 and 4.
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In selecting a location, the following precautions
must be observed:
1. Do not connect this appliance to a chimney
system used for a solid fuel burning re-
place.
2. Install in an area providing ventilation and
adequate combustion air.
3. Due to high temperatures, do not locate this
appliance in high trafc areas or near furniture
and draperies.
4. Never obstruct the front opening of the appli-
ance or the ow of combustion and ventilation
air. Keep control compartments accessible.
5. DO NOT locate in the vicinity where gasoline
or other ammable liquids may be stored. The
appliance area must be kept clear and free
from these combustible materials.
SELECTING LOCATION
Continued
1" Minimum
Clearance to Combustibles
1" Minimum
Clearance from Pipe
to Combustibles
4" Min. from the Perpendicular
Side Wall to the Fireplace Opening (Typ.)
6" O.D.
19"
1 1 3/8"
22 3/4"
21 5/8"
35" Min. to
Effective
Opening
to Ceiling
Doublewall
6" B-Vent
1" Min. Clearance
from Pipes to Combustibles
Do Not Pack Space
Between Spacer with
Any Type of Insulation
0" to
Floor
63 7/8"
Minimum
Note: Mantel clearances apply
to both sides of the applliance.
Header
Drywall
Fireplace T o p
12 1/4"
(Ref.)
6" (Ref.)
33°
12" Min.
7" Min.
to Effective
Opening
3" Nom.
1 1/2" Max.
Combustible
Materials
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112301-01E 7
FIREPLACE
INSTALLATION
Continued
FRAMING
Construct framing using dimensions shown if
Figures 6, 7 and 8. (Use the gure applicable to
your application.) Figure 6 shows the framing
dimensions prior to having the appliance in place.
If installing on a platform, platform must be solid,
at and fully supported (see Figure 7). Once the unit
has been tted, bring studs in against nailing anges
located on the side of the appliance making sure
a 1" clearance is maintained as shown in Figure 8.
If the replace is to be installed directly on carpeting,
tile (other than ceramic) or any combustible mate-
rial other than wood ooring the replace must be
installed upon a metal or wood panel extending the
full width and depth of the replace.
Figure 6 - Framing Dimensions Prior to
Placing Appliance
Figure 8 - Securing Appliance with
Nailing Flanges
52
3
/
4
"
Min.
41"
25
5
/
8
"
VENT PIPE INSTALLATION
A 6" B-1 type gas vent pipe is a double wall, vent-
ing system (not supplied) which must be installed
during rough framing of the appliance. Any B-1
type gas vent system may be used for proper vent-
ing as long as the vent system is installed per the
vent manufacturer’s recommendations.
FMI PRODUCTS, LLC supplies this appliance
with a tapered starter pipe for a snug t. Slide B-1
type vent pipe over this starter pipe until vent pipe
is fully seated. Secure this rst section of B-vent
pipe by strapping the connector around the vent
pipe and then tightening the strap with any 1/8"
nut and bolt (see Figure 9). Note: Visually inspect
for proper vent connection by looking inside top
of appliance. If connection does not appear to be
correct, contact your local service technician.
Figure 9 - Installing B-Vent Pipe
Nailing
Flange
1" Min. to
Combustibles
Prepared
Framing Nails or
Screws
B-1 Type
Vent (Not
Supplied)
Strap
(Fasten with
1/8" Screw
or Bolt)
52 3/4"
Min.
24"
*
Figure 7 - Framing Dimensions Prior to
Placing Appliance Using a Platform
*As required by design as
long as ceiling clearance is
maintained
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FIREPLACE
INSTALLATION
Continued
OPTIONAL OUTSIDE AIR KIT
The installation of an outside air kit should be
completed during the rough framing of the re-
place due to the nature of it's location. Outside
combustion air is accessed through a vented
crawl space.
CAUTION: Air inlet ducts
attic space.
Avoid installing outside air eyebrow in areas where
inlet opening may be blocked by snow, bushes or
other obstacles (see Figure 10).
The maximum height for the air inlet termination
cannot exceed 3 feet below the B-vent termination
exhaust height.
Figure 10 - Outside Air Kit
Secure to Collars with Duct Tape or
Screws
Air Inlet
Location
Must Allow
For Bushes
or Snow
Vent Hood
Required for
Wall Installation
Air Inlet
Eyebrow
Vented Crawl Space
(Check Local Codes
Before Installing in a
Vented Crawl Space)
WALL SWITCH INSTALLATION
The electronic version uses a 24 VAC current
supplied from a transformer mounted on the igni-
tion module and is prewired for easy connection
to a wall switch. The millivolt version uses a
self-generated millivolt current that allows you
to activate the gas control valve directly without
the use of normal household electricity. Both ver-
sions are supplied with a wall switch kit for ready
connection and mounting.
CAUTION: Do not connect
repair.
Connect 18 ga. wires from wall switch to gas
control valve terminals marked TH and TPTH
or to ignition module using pigtails and wire nut
connectors supplied with appliance.
Note: If any of the original supplied wire must be
replaced, use type 18 AWG-105 C (25 ft. maxi-
mum length) or equivalent only.
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GAS SUPPLY TESTING
Note: This section is intended as a guide for quali-
ed technicians installing gas to this appliance.
CAUTION: Do not connect
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The appliance and its individual shutoff valve must
be disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas sup-
ply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or
less than 1/2 psig (3.5 kPa).
Figure 11 - Wall Switch Installation
O
F
P
I
L
O
T
ON
F
T
O
I
P
L
7
TPTH TP TH
Wall Switch
(Supplied)
Back View
To Thermopile
Route Millivolt Wires
(Supplied) Through
Electrical Conduit Bushing
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112301-01E 9
FIREPLACE
INSTALLATION
Continued
This unit has been tested for installation at high
altitude. Higher altitudes affect the atmospheric
pressure and heat valve of gaseous fuels. When
installing this unit at high altitudes, the rated
input will be lower than at sea level. The lowered
oxygen content in the air and the lowered gas
density require installation of a different size
orice in order to achieve clean combustion of
the unit. Consult the unit data plate for the proper
high-altitude orice size. Fill out the information
sticker attached to the unit when eld converting.
See Specications, page 14, when derating.
Figure 12 - Millivolt Control Valve
Figure 13 - Electronic Control Valve
ON/OFF
Knob
Pilot
Adjustment
Cap
Pilot Gas Line
Do Not Kink
Inlet
Pressure
Outlet
Pressure
To Main
Burner
To Pilot
Burner
EA
From
Gas
Supply
To
Main
Burner
Inlet
Pressure
Outlet
Pressure
A manual shutoff valve has been included in the
appliance’s gas supply system. You may consider
installing an extra gas shutoff valve outside the ap-
pliance’s enclosure (check with local codes) where
it can be accessed more conveniently with a key
through a wall as shown in Figure 14.
Route a 1/2" NPT gas line towards appliance
coming in from back of appliance. If installation
permits, you may alternately route your incoming
gas line from bottom of appliance toward either
end. It is recommended to route gas pipe from back
of replace if possible.
-
not enter the gas line.
1. Install a sediment trap between incoming gas
line and gas control valve (see Figure 15).
Sediment trap should extend down center of
pipe. Refer to your local codes.
Key
Extension
Shutoff
Valve
Figure 14 - Typical Exterior Wall Gas
Shutoff Installation
GAS LINE HOOK-UP
person.
WARNING: Before you pro-
is OFF.
Figure 15 - Sediment Trap
3" Min.
(76 mm)
Side Wall
Of Appliance
Incoming 1/2" Gas Line
Permitted by Local Codes
Sediment
Trap (Not
Supplied)
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2. Prepare incoming gas line and check with local
codes regarding use of Teon tape. Complete
gas line installation by connecting incoming
gas line with exible gas line. Secure tightly
with wrench. Do not overtighten.
WARNING: All gas piping
After ensuring that the gas valve
detection solution to all con-
and corrected.
testing and do not operate any
LOG SET PLACEMENT
Carefully remove log set from packaging. Place
the two bottom logs over grate and align with pins.
Place three loose logs, or twigs, onto alignment
pins on two bottom logs (see Figure 16).
FIREPLACE
INSTALLATION
Continued
FIREPLACE FACING
Any noncombustible material may be used for
facing (glass, tile, brick, etc.) as long as the proper
clearances are adhered to and the replace open-
ings are not blocked or obstructed in any way. See
Clearances, page 6, and Figure 17.
Use only heat resistant, noncombustible mortar
or adhesive when securing facing material to the
front of the replace.
Figure 16 - Log Placement
GLASS DOOR
When replace is in operation, glass doors must
be either fully open or fully closed position (see
Figure 18).
Figure 17 - Fireplace Facing Material
Noncombustible
Facing Material
Do Not
Block
Effective
Opening
"L" Shaped
Metal Support
Noncombustible
Facing Material
Bottom Logs
Top Logs (Twigs)
Figure 18 - Glass Doors Shown Fully
Open
Glass Doors Must be Fully Open
(as Shown) or Fully Closed when
Appliance is in Operation
Right
Corner
Opening
Left
Corner
Opening
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112301-01E 11
OPERATING FIREPLACE
MILLIVOLT MODELS
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not fol-
-
A. This appliance has a pilot which must be
lighted by hand. When lighting the pilot,
follow these instructions exactly.
B. BEFORE LIGHTING smell all around the
appliance area for gas. Be sure to smell next
to the oor because some gas is heavier than
air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not
use any phone in your building.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup-
plier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
C. Use only your hand to push in or turn the
gas control knob. Never use tools. If the
knob will not push in or turn by hand, don’t
try to repair it. Call a qualied service tech-
nician or gas supplier. Force or attempted
repair may result in a re or explosion.
D. Do not use this appliance if any part has
been under water. Immediately call a
qualied service technician to inspect the
appliance and to replace any part of the
control system and any gas control which
has been under water.
LIGHTING
INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn wall switch to the OFF position.
3. Turn off all electric power to the appliance.
4. Open control access panel.
5. Push in gas control knob and turn clock-
wise to the OFF position (see
Figure 19). Note: It is recommended that
you maintain the gas control knob in the
full OFF position during lengthy periods
of seasonal non usage.
6. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the oor.
If you smell gas, STOP! Follow “B” in the
safety information in column 1. If you don’t
smell gas, go to the next step.
7. Turn control knob counterclockwise
to the PILOT position.
8. Push in control knob all the way and hold
in. Immediately light the pilot by pressing
the red ignitor button until a flame ap-
pears. Continue to hold the control knob
in for about (1) minute after the pilot is lit.
Release knob and it will pop back up. Pilot
should remain lit. If it goes out, repeat steps
5 through 7. The pilot is located by main
burner (see Figure 20).
• If knob does not pop up when released,
stop and immediately call your service
technician or gas supplier.
• If the pilot will not stay lit after several
tries, turn the gas control knob to OFF
and call your service technician or gas
supplier.
9. Turn gas control knob counterclockwise
to ON. Knob can be turned to ON
only if the control knob is popped out.
10. Replace control access panel.
11. Turn on all electric power to the appliance.
Figure 19 - Millivolt Control Valve
Position Indicator
Gas Control Knob
Figure 20 - Pilot
Thermopile
Pilot
Burner
Ignitor
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TO TURN OFF GAS
TO APPLIANCE
1. Turn off the wall switch.
2. Turn off all electric power to the appliance
if service is to be performed.
3. Remove control access panel.
4. Push in gas control knob and turn clockwise
to OFF. Do not force.
5. Close shutoff valve (see Figure 14, page 9).
6. Replace control access panel.
ELECTRONIC MODELS
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not fol-
-
A. This appliance is equipped with an ignition
device which automatically lights the pilot.
Do not light the pilot by hand.
B. BEFORE LIGHTING smell all around the
appliance area for gas. Be sure to smell next
to the oor because some gas is heavier than
air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not
use any phone in your building.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup-
plier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
C. Use only your hand to push in or turn the
gas control knob. Never use tools. If the
knob will not push in or turn by hand, don’t
try to repair it, call a qualied service tech-
nician or gas supplier. Force or attempted
repair may result in a re or explosion.
D. Do not use this appliance if any part has
been under water. Immediately call a
qualied service technician to inspect the
appliance and to replace any part of the
control system and any gas control which
has been under water.
OPERATING FIREPLACE
Continued LIGHTING
INSTRUCTIONS
NOTICE: During initial operation
-
1. STOP! Read the safety information,
column 1.
2. Set the thermostat to lowest setting (if
applicable).
3. Turn off wall switch.
4. Open control access panel or louver.
5. Smell for gas, including near the oor. If you
smell gas, STOP! Follow “B” in the safety
information in column 1. If you don’t smell
gas, go to the next step.
6. Turn the main burner wall switch to the ON
position for ignition. There will be a spark
at the electrode. The electrode is located by
main burner (see Figure 21).
7. Replace control access panel or louver once
there is a ame at the burner.
8. If burner will not stay lit after several tries,
ip the wall switch to OFF and call your
service technician or gas supplier.
Figure 22 - Electronic Control Valve
EA
From
Gas
Supply
To
Main
Burner
Inlet Pressure Outlet Pressure
Figure 21 - Pilot
TO TURN OFF GAS
TO APPLIANCE
1. Turn off all electric power to the appliance
if service is to be performed.
2. Remove control access panel.
3. Close shutoff valve (see Figure 14, page 9).
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112301-01E 13
Figure 23 - Correct Pilot Flame Pattern
Millivolt Assembly
Figure 24 - Correct Pilot Flame Pattern
Electronic Assembly
Figure 26 - Air Shutter Adjustment
Burner Pan
Air Shutter
Screw
Orice
Gas Valve
3/8" to 1/2"
1/8" to 1/4"
Pilot
Burner
Ignitor
Flame
Sensor
Pan
Burner
3/8" to 1/2"
(10 mm - 13 mm)
1/8" (3 mm)
Ignitor
Pilot Burner
Thermopile
CORRECT
INCORRECT
CLOSE
SHUTTER
INCORRECT
OPEN
SHUTTER
LONG, BLUE FLAME
WITH YELLOW TIPS
SHORT, SHARP
BLOWING FLAME
LONG, UNEVEN
YELLOW FLAME
Figure 25 - Burner Flame Patterns
INSPECTING BURNER
PILOT ASSEMBLY ADjUSTMENT
The pilot assembly is factory preset for the proper
ame height. Alteration to factory settings may
have occurred during shipping. If this is the case,
some minor readjustments may be necessary and
should be done by a qualied technician.
The pilot assembly is located behind the burner
next to the rear refractory piece at the right-hand
side. The thermopile (in millivolt models) or the
sensor (in electronic models) should be engulfed
with the pilot ame approximately 3/8" to 1/2" in
order for the regulator to receive proper signal (see
Figures 23 and 24).
BURNER FLAME ADjUSTMENT
The air shutter, located at the base of the main
burner tube, has been factory preset to the proper
air to gas ratio which results in an even, clean burn-
ing ame across the burner (see Figure 25).
If readjustment is necessary, you can restore proper
ame setting by loosening air shutter screw and
rotate air shutter until proper ame setting is
achieved (shutters normal setting is fully opened).
Retighten air shutter screw. See Figure 26 for air
shutter location.
-
air shutter and that air shutter is
www.fmiproducts.com 112301-01E14
CLEANING AND
MAINTENANCE
When lit for the rst time, the appliance may
emit a slight odor for about 16 to 24 hours. This
is normal and is due to “curing” of logs and
“burn in” of internal paints and lubricants used
in manufacturing.
Keep compartments, logs, burners and area sur-
rounding logs clean by vacuuming or brushing at
least twice a year. Temporary removal of log set
may ease cleaning of burner and pilot assembly.
In cleaning, take care not to alter pilot or burner
location. Be sure appliance is cool before each
maintenance session.
WARNING: Installation and
-
-
each use and at least annually
-
-
WARNING: Turn off gas and
-
ing appliance.Any safety screen
-
ating the appliance.
WARNING: Do not operate
-
area. Do not run unit. Use proper
glass. Discard glass safely. A
for glass.
Do not use abrasive liquids or cleaners for cleaning
glass doors and trims. Use any household glass
cleaner. Do not clean doors when hot. Allow ap-
pliance to cool before cleaning.
TECHNICAL SERVICE
You may have further questions about installation,
operation or troubleshooting. If so, contact FMI
PRODUCTS, LLC’s Technical Service Depart-
ment at 1-866-328-4537. When calling please
have your model and serial numbers of your
heater ready.
You can also visit our Technical Services web site
at .
www.fmiproducts.com
112301-01E 15
• Maximum Input Rating at Altitudes: 0-2,000
ft. - 42,000 Btu/hr., 2,000-4,000 ft. - 37,800 Btu/
hr.
• Manifold Pressure: 3.5 W.C. (.87 kPa)
• Supply Pressure (in. of water): Minimum* - 4.5"
(1.12 kPa), Maximum - 11.0" (2.74 kPa)
• Orifice Size at Altitudes: 0-2,000 ft. - #30,
2,000-4,000 ft. - #31
• Maximum Input Rating at Altitudes: 0-2,000
ft. - 42,000 Btu/hr., 2,000-4,000 ft. - 37,800 Btu/
hr.
• Manifold Pressure: 11.0 W.C. (2.74 kPa)
• Supply Pressure (in. of water): Minimum* -
12.0" (2.89 kPa), Maximum - 13.0" (3.23 kPa)
• Orifice Size at Altitudes: 0-2,000 ft. - #49,
2,000-4,000 ft. - #51
* For the purpose of input adjustment
DO NOT
CONNECT
N.C.SW
HEAT LIMIT SWITCH
TH/TP
TP
TH
WALL SWITCH
(SUPPLIED)
TO 120V
THERMOPILE
PILOT
IGNITOR
O
F
F
P
I
L
O
T
O
N
PILOT SAFETY WIRE
MAIN GAS
INCOMING
SUPPLY
MILLIVOLT WIRING DIAGRAM
ELECTRONIC WIRING DIAGRAM
WIRING DIAGRAMS
STEP DOWN
TRANSFORMER
EV2
SUPPLY
INCOMING
MAIN GAS
EV1
TO
GAS LINE
BURNER
24V AC
N.C.SW
HEAT LIMIT
SWITCH
120V AC
120V AC
INCOMING
OR BREAKER)
(FUSE BOX
OFF
ON
(SUPPLIED)
USE ONLY CL2 THRMST WIRE
18 GA. RED/WHT (PROVIDED)
OR EQUIVALENT WALL SWITCH
GREEN
BLACK
WIREWAY
WHITE
120v, 60Hz, 0.7A
ELECTRICAL RATING:
BLACK
CONNECTORS
(NOT SUPPLIED)
FIELD WIRE
WHITE
GREEN
OPTIONAL
REMOTE
CONTROL
SENSOR
PILOT IGNITOR
PV
GND
PV/MV
TR
MV TH IGN
SPECIFICATIONS
www.fmiproducts.com 112301-01E16
TROUBLESHOOTING
MILLIVOLT SYSTEM
Note: Before troubleshooting the system, make sure the gas shutoff valve is ON.
The two most common causes of a malfunctioning gas appliance are:
1. Loose wiring connections
2. Construction debris clogging the pilot and/or gas control valve lter
OBSERVED PROBLEM
Pilot will not light
Pilot will not stay lit
No gas to burner, although wall
switch and valve are set to the
ON position
Frequent pilot outage
Pilot goes out when wall switch
is ON
Spark ignitor will not light pilot
after repeated triggering of red
button
POSSIBLE CAUSE
1. No gas supply or shutoff
valve is OFF
2. Air in gas line
3. Construction debris clog-
ging pilot orice
4. Low gas pressure
5. Control valve knob is not on
the PILOT position
6. Kinked pilot line
7. Bad control valve
1. Loose wiring on thermopile to
regulator. No millivolt current
being sent back to regulator
2. If valve knob and wall switch
are in the ON position, prob-
able defective control valve
1. Wall switch wires defective
2. Thermopile or sensor not
generating sufcient voltage
1. Pilot flame may be too
low, causing safety pilot to
“drop out”
1. Millivolt output on thermo-
pile too high
1. Defective ignitor (no spark at
electrode)
2. Defective pilot or misaligned
electrode at pilot (spark at
electrode)
3. Low line pressure
4. No propane/LP gas in tank
(Propane/LP units only)
REMEDY
1. Check to see if you have gas
supply
2. Hold regulator control valve in
PILOT position for 2-3 minutes
to purge air. If you smell gas
stop and wait a few minutes
before trying to light replace
3. Remove debris and dirt, in-
spect and clean any other
possible obstructions
4. Contact your gas supplier
5. Turn control knob to pilot
6. Have a qualied technician
replace pilot line
7. Have a qualified technician
replace valve
1. Check wiring connections (see
Wiring Diagrams, page 15)
2. Have a qualified technician
replace valve
1. Check electrical connections
and wires for continuity
2. See Pilot will not stay lit,
above
1. Clean and adjust pilot ame
for maximum ame impinge-
ment on thermopile
1. Have a qualified technician
replace thermopile
1. Check for spark at electrode
and pilot. If no spark and
electrode wire is properly
connected, replace ignitor
2. Check gap at electrode and
pilot. Gap should be 1/8" for
strong spark. If gap is correct
but no spark, replace pilot
3. Contact your local NG or LP
gas supplier
4. Rell supply tank (propane/LP
only)
www.fmiproducts.com
112301-01E 17
TROUBLESHOOTING
ELECTRONIC IGNITION SYSTEM
Note: Before troubleshooting the system, make sure the gas shutoff valve is ON.
The two most common causes of a malfunctioning gas appliance are:
1. Loose wiring connections
2. Construction debris clogging the pilot and/or gas control valve lter
OBSERVED PROBLEM
Ignitor will not spark or burner
will not light
Burner will not stay lit
No gas to main burner, although
wall switch and valve are set to
the ON position
Frequent main burner outage
POSSIBLE CAUSE
1. No gas supply or shutoff
valve is OFF
2. Air in gas line
3. Construction debris clog-
ging pilot orice
4. Low gas pressure
5. Control valve knob is not
opening
6. Kinked pilot line
7. No power to unit or ignition
module/power transformer is
bad
1. Loose wiring on ignition
module
2. Poor ground to ignition
module
3. Main burner ame too low
4. Bad ignition assembly
1. Wall switch wires defective
1. Burner flame is too low or
ignitor is misaligned casing
safety main burner to ”drop
out”
REMEDY
1. Check to see if you have gas
supply
2. Repeat lighting procedure
until air is removed. If after
repeated attempts fireplace
does not light, call a qualied
service and repair technician
3. Remove debris and dirt, in-
spect and clean any other
possible obstructions
4. Contact your local NG or LP
gas supplier
5. Replace control valve
6. Have a qualied technician
replace pilot line
7. Check that main power is on
and that all wire connections
are made correctly to ignition
module (see Wiring Diagram,
page 15)
1. Check ignition wire connec-
tion (see Wiring Diagrams,
page 15)
2. Check ground wire to ignition
module
3. Clean and adjust main burner,
check supply and inlet pres-
sure to unit.
4. Have a qualified technician
replace ignition assembly
1. Check electrical connections
1. Clean and adjust main burner
ame or adjust ignitor location
for maximum ame impinge-
ment on sensor
www.fmiproducts.com 112301-01E18
REPLACEMENT PARTS AND ACCESSORIES
Purchase these replace replacement parts and
accessories from your local dealer. If they can not
supply these parts, call FMI PRODUCTS, LLC at
1-866-328-4537 for referral information. You can
also write to the address listed on the back page
of this manual.
Before ordering, please have your appliance’s
model name or number and part number of the
item(s) you are ordering ready. The model name or
number for your particular appliance may be found
on the rating label located inside the appliance.
MILLIVOLT VALVE
ELECTRONIC VALVE
MILLIVOLT PILOT ASSEMBLY
ELECTRONIC PILOT ASSEMBLY
For use with all models.
For use with all models.
ORIFICE
For use with all models.
WALL SWITCH KIT - GWMS2
For use with all models.
For use with all models.
GAS VALVE CONVERSION KIT
CABINET STYLE DOOR KIT
For use with all models.
For use with all models.
REMOTE CONTROL KIT - MLCR
For Millivolt Units Only - Batteries required for
receiver and transmitter.
REMOTE CONTROL KIT - WRC
For Electronic Units Only - Batteries required
for receiver and transmitter.
For use with all models.
REFRACTORY
For use with all models.
For use with all models.
For use with all models.
www.fmiproducts.com
112301-01E 19
NOTES
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______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
112301-01
Rev. E
09/09
WARRANTY
KEEP THIS WARRANTY
FMI PRODUCTS, LLC LIMITED WARRANTIES
Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free
from defects in material and workmanship for a period of four (4) year from the date of rst purchase from
an authorized dealer provided the product has been installed, maintained and operated in accordance with
FMI PRODUCTS, LLC’s warnings and instructions.
For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from
the date of rst purchase.
Factory Reconditioned Products
FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof
to be free from defects in material and workmanship for 30 days from the date of rst purchase from an
authorized dealer provided the product has been installed, maintained and operated in accordance with
FMI PRODUCTS, LLC’s warnings and instructions.
The following terms apply to all of the above warranties:
Always specify model number and serial number when contacting the manufacturer. To make a claim under
this warranty the bill of sale or other proof of purchase must be presented.
This warranty is extended only to the original retail purchaser when purchased from an authorized dealer,
and only when installed by a qualied installer in accordance with all local codes and instructions furnished
with this product.
This warranty covers the cost of part(s) required to restore this product to proper operating condition and
an allowance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider
approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this
product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use
original factory replacement parts voids this warranty.
Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty
repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the
responsibility of the owner.
Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents,
improper installation, lack of proper maintenance, tampering, or alteration(s).
This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express war-
ranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of
any and all implied warranties, including warranties of merchantability and tness for a particular purpose to
four (4) year on new products and 30 days on factory reconditioned products from the date of rst purchase.
FMI PRODUCTS, LLC makes no other warranties regarding this product.
FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC
shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental,
or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
For information about this warranty contact:
Model (
located on product or identication tag
) _____________________________
Serial No. (
located on product or identication tag
) __________________________
Date Purchased __________________________
Keep receipt for warranty verication.
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
www.fmiproducts.com
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