Forney PM IDD9000 User manual

www.forneycorp.com
BURNERS IGNITERS DAMPERS CONTROLS
PM IDD9000 FLAME AMPLIFIER
Part# 408100-00 Dual Channel
Part# 408100-50 Single Channel
Publication 372001-02 Rev L

This manual contains information for the PM IDD 9000 Flame Amplier from Forney Corporation,
16479 North Dallas Parkway, Suite 600 Addison, TX 75001.
All personnel should become thoroughly familiar with the contents of this manual before attempting
to install, operate or maintain the PM IDD 9000 Flame Amplier system.
Because it is virtually impossible to cover every situation that might occur during operation and maintenance
of the equipment described in this publication, personnel are expected to use good engineering judgment
when confronted with situations that are not specically mentioned herein.
PROPRIETARY NOTICE
The contents of this publication are proprietary data of Forney Corporation. Reproduction or use of any
part of the publication for purposes other than the support of the equipment for which it is published is
permissible only if expressly authorized in writing by Forney.
SAFETY ICON DEFINITIONS
PM IDD 9000 Flame Amplier
372001-02 Rev L
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INTRODUCTION
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE Indicates unsafe practices that can result in property damage only.

REVISIONS
REVISIONS DATE COMMENTS
A 02/2009 Initial Release
B 11/2010 Updated details
C06/2011 Correct Time-out references for tuning
D 07/2011 Add Table 2-13
E 10/2011 Remove Flame By-pass mode – Add TES
F03/2012 Blind Input – J8 section 2.6.1, add single channel model, correct
Alarm relay function & wiring
G09/2013 Add Section 2.5.2 Wiring for one IDD head to both channels
H 04/2014 Dual channel ampliers synchronization
J 02/2015 Update Grounding sections and wiring diagrams
K 01/2017 Add certicate information and general updates
L5/26/2020 Firmware 7.2 Updates & minor general updates
PM IDD 9000 Flame Amplier
372001-02 Rev L
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PM IDD9000 Flame Amplier
372001-02 Rev Kv
TABLE
OF
CONTENTS

Section 1 General Description
1.1 Specications
1.2 Certications
Section 2 Installation
2.1 Recommended Test/Tuning Equipment and Instructions
2.2 Mounting Considerations
2.3 Electrical Connections
2.3.1 Amplier Upgrade Wiring Tables
2.3.2 Grounding the PM IDD 9000
2.3.2.1 Grounding New Applications
2.3.2.2 Retrotting PM IDD 9000 with IDD-II, IDD-IIU, or UV4 Detectors
2.3.2.3 Retrotting PM IDD 9000 with an IDD-ULTRA Detector
2.4 LED Status Displays
2.5 Flame Detector Connections
2.5.1 Connecting IDD Detector Heads
2.5.2 Connecting One IDD Detector Head to Both IDD 9000 Channels
2.5.3 Connecting UV-4 Detector Head
2.5.4 Connecting an IDD and a UV-4
2.6 Hardware Control Inputs
2.6.1 Blind Input – J8
2.6.2 Sense B Input – J8
2.6.3 Operating Prole Select Inputs – J7
2.7 Operating Modes
2.8 Conguring the Termiex/SmartDisplay® Terminal with 25 Pin Connector
Section 3 Amplier Tuning
3.1 Mode
3.1.1 IDD Channel Tuning
3.1.1.1 IDD Gain
3.1.1.2 Frequency Ranges
3.1.1.3 IDD Pick-Up and Dropout Points
3.1.1.4 IDD Analog Output Low and High Points
3.1.2 UV-4 Channel Tuning
3.2 Flame Failure Response Time Delay for Modes 1 and 2
3.3 Self-Check Cycle Time for Modes 1 and 2
3.4 Saving Conguration
3.5 Functions Unavailable While Tuning
3.6 Analog Outputs
3.7 Amplier Shutdown/Failure
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TABLE OF CONTENTS

IDD 9000 Block Diagram
PM IDD 9000 External Connectors
Grounding PM IDD 9000
Typical Installation with Sealtight Fitted
IDD Detector Head Wiring
Wiring one IDD Detector Head to both IDD 9000 Channels
UV-4 Detector Head Wiring
IDD and UV-4 Detector Head Wiring
PM IDD 9000 Flame Amplier
372001-02 Rev L
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TABLE OF CONTENTS
Figure 1-1
Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 2-5
Figure 2-6
Figure 2-7
LIST OF FIGURES
Section 4 Maintenance
4.1 Tuning
4.2 Troubleshooting
4.3 Storage and Handling Requirements
Section 5 RMA/Warranty
Section 6 Spare Parts
6.1 Recommended Spare Parts
3
8
18
21
22
23
24
25
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41
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45

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TABLE OF CONTENTS
Table 1-1
Table 2-1
Table 2-2
Table 2-3
Table 2-4
Table 2-5
Table 2-6
Table 2-7
Table 2-8
Table 2-9
Table 2-10
Table 2-11
Table 2-12
Table 2-13
Table 3-1
Table 6-1
LIST OF TABLES
Tuning Equipment
PM IDD 9000 Pin-out Summary
IDD-IIIA to IDD 9000
PM DR6101E to IDD 9000 Channel 1 for UV-4 Applications
PM DR6101E to PM IDD 9000 Channel 1 for IDD Applications
PM-DR6101E to IDD 9000 Channel 2 for UV-4 Applications
PM DR6101E to IDD 9000 Channel 2 for IDD Applications
PM IDD 9000 LED Indicators
Control Inputs and Flame Detectors (bottom left side panel)
Prole Select Input Encoding
Operating Proles
Termiex/SmartDisplay® Conguration Settings for IDD 9000
Programming (Factory Default for Termiex with 9-pin Adapter)
Termiex / SmartDisplay® Conguration Settings for PM or RM
DR6101E Programming (Factory Default for Termiex with 25-pin adapter)
Keypad Commands
Replacement Parts

PM IDD 9000 Flame Amplier
372001-02 Rev L
1
The Forney PM IDD 9000 amplier assembly is a panel-mounted ame detector amplier available as
single or dual-channel. It is a stand-alone intelligent controller contained in a covered chassis composed
of two or three printed circuit board (PCB) assemblies depending on model. The dual channel IDD 9000 is
comprised of two independent motherboards and one LED board with interface handshaking. The single
channel IDD 9000 contains one motherboard and one interface/LED board. All inputs and outputs are
completely independent, including separate fused power feeds on each card. A ribbon cable connects
each motherboard to the interface/LED board. The LED board has two sets of status LEDs (one set for
each channel) and facilitates synchronization of channels with each other. Each motherboard has two
universal power supplies that produce two output voltages, 15Vdc and 12Vdc. The 15Vdc supply powers
the detector heads directly, including the 50Vdc bias for the IDD detectors, the 50Vdc shutter activation
voltage drive, as well as the 4-20mA and 0-10Vdc signals. The 12Vdc powers the 4 signal relays and the
logic.
The amplier is to be located in a controlled environment such as a separate equipment cabinet.
Electrical connection with external equipment is accomplished by means of screw terminal lugs on plug-
in connectors for ease of maintenance.
The amplier provides power control, signal conversion, and processing control for Infrared Dynamic
Detectors (IDD) series and UV-4 detectors. The IDD 9000 can support any of the following Forney ame
detector head combinations:
Dual Channel Single Channel
One or two IDD heads One IDD head
One or two UV-4 heads One UV-4 head
One IDD head and one UV-4 head
SECTION 1
GENERAL DESCRIPTION

PM IDD 9000 Flame Amplier
372001-02 Rev L
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The IDD 9000 amplier provides dierent signal-processing circuitry depending on the ame detector
inputs. For example, the UV-4 ame detector head produces a digital pulse train whose frequency varies
with light intensity whereas, the IDD ame detector head produces an analog data signal whose amplitude
and frequency vary with light intensity. Signal processing for the UV-4 input merely blocks low amplitude
noise and then routes the pulses to the input of a digital counter. In contrast, signal processing for the IDD
signal amplies the input, generates an averaged dc voltage level, and converts it into a digital pulse train
output. This pulse train then serves as the input to the microprocessor.
At regular intervals, the microprocessor reads the value of the pulse counter(s) and compares those
values with tuning parameters from memory. When the count value exceeds the corresponding value
from memory, the microprocessor sets a ag to indicate ame presence. These count values also provide
a direct measure of infrared or ultraviolet light intensity striking the respective sensors. Accordingly, the
PCB uses the two count values to generate separate analog output signals that can be used to drive
ame intensity meters.
A serial communication port for each channel is located on the front of the PM IDD 9000. These ports enable
communication between the microprocessors on the board and a hand-held Termiex/ SmartDisplay®
via RS422/RS485 communication protocols. Forney also oers a Windows based software package,
Terminal Emulator Software (TES), that supports diagnostics and tuning of the ame detection system.
If the rmware in the amplier detects an internal failure, it generates a corresponding error message
that can be downloaded to the Termiex/ SmartDisplay®. Any failure will be continually broadcast until
a reset pushbutton is pressed.

PM IDD 9000 Flame Amplier
372001-02 Rev L
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Upon completion of installation, the user must connect the Termiex/SmartDisplay® to the amplier and
revise the tuning parameters suitable to detect the presence and absence of target ame. User-supplied
tuning parameters are stored and remain unchanged until overwritten with new tuning parameters.
Figure 1-1 IDD 9000 Block Diagram

PM IDD 9000 Flame Amplier
372001-02 Rev L
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SPECIFICATIONS
Models: Part# 408100-00 Dual Channel
Part# 408100-50 Single Channel
Environmental Extremes
Temperature: 0° to 60° C (32° to 140° F)
Humidity: 5% to 95% non-condensing
Power Requirements
Supply: 120/240 Vac at 50/60 Hz
Logic power: +12 Vdc
Analog power: +15 Vdc
Operational Characteristics
Output relay rating (SPDT): 3 A at 125 Vac, 250 Vac & 30 Vdc
3 relays are available for each channel (Lamp,
Main Flame & Alarm*)
Dimensions: 7 7/8 x 10½ x 3 7/8 inches (20 x 26.6 x 9.8 cm)
Flame Strength: 4-20 mA or 0-10 Vdc (Resistive load up to 600Ω)
Flame Failure Response Time
(FFRT):
1.0, 2.0, 3.0 or 3.8 seconds
Flame Pickup Time: less than 2 seconds
Nonvolatile RAM: 8 complete operating proles
Compatible Flame Detector Heads: IDD-II Filtered IR Detector (700nm – 3300nm)
IDD-IIL Low Frequency IR Detector (700nm – 3300nm)
IDD-IIU Unltered IR Detector (400nm – 3300nm)
IDD-Ultra UV Detector (200nm – 425nm)
UV-4 UV Detector (190nm – 260nm)
* Alarm Relay is energized under ‘No Alarm’ condition.
1.1
Table 1-1

PM IDD 9000 Flame Amplier
372001-02 Rev L
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* Complies to performance specification requirements of flame detector with EMC/Electrical assessment
criteria II in EN-298; 20122
- FFRT must be set to 1 sec to comply with EN-298;2012
Compliant Standards:
FM 7610 -1997 Combustion Safeguards and Flame Sensing Systems
EN 298 - 2012 Automatic burner control systems for burners and appliances burning
gaseous or liquid fuels *
EN61000-4-2 Ed. 2.0; 2008 Testing and measurement techniques - Electrostatic discharge
immunity test
EN61000-4-3 Ed. 3.2; 2010 Testing and measurement techniques. Radiated, radio-frequency,
electromagnetic eld immunity test
EN61000-4-4 Ed. 2.0; 2010 Testing and measurement techniques - Electrical fast transient/burst
immunity test
EN61000-4-5; 2005 Testing and measurement techniques - Surge immunity test
EN61000-4-6 Ed. 3.0; 2009 Testing and measurement techniques - Immunity to conducted
disturbances, induced by radio-frequency elds
2014/34/EU EU Directives
• FM Approved
• CE
CERTIFICATIONS
1.2

PM IDD 9000 Flame Amplier
372001-02 Rev L
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RECOMMENDED TEST/TUNING
EQUIPMENT AND INSTRUCTIONS
2.1
This section provides instructions and requirements for installing the
Forney PM IDD 9000 assembly.
Table 2-1 lists recommended equipment and instructions for testing and tuning the PM IDD 9000.
The PM IDD 9000 can be tuned either via the Termiex / SmartDisplay® terminal or the Terminal
Emulator Software (TES). Refer to Section 2.8 to program the Termiex / SmartDisplay® terminal and
Section 3 to tune the ame detection system.
CAUTION: This board contains “STATIC SENSITIVE” components. Use standard
electrostatic-discharge (ESD) procedures whenever handling the PCB.
WARNING: Ensure all Flame Detector ampliers, detectors, and cables are installed
properly, and the amplier is programmed exactly as described in this manual. DEVIATION
IN ANY CASE MAY RESULT IN CATASTROPHIC FAILURES AND SEVERE DAMAGE TO
EQUIPMENT AND/OR INJURY TO PERSONNEL.
Description Manufacturer Forney Part
Number
Termiex / SmartDisplay® terminal with 9-pin connector* Termiex, Inc. 408106-01
Terminal Emulator Software (TES) Kit, includes CD, cable,
and DB9 to 25 adapter
Forney 92567-50
IDD and/or UV-4 ame detectors Forney Consult factory
Flame Simulator (simulated ame source) Forney FS-01
Table 2-1 Tuning Equipment
*If using an older Termiex / SmartDisplay® terminal with a 25-pin connector (Part #364839-02) a DB25-pin to
DB9-pin adapter (Part #408107-01) is required.
SECTION 2
INSTALLATION

PM IDD 9000 Flame Amplier
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The PM IDD 9000 amplier assembly should be installed in an equipment cabinet. If the amplier is
installed in a location where exposure to the elements is likely, a NEMA 4 cabinet should be used. The
cabinet shall be located where the amplier assembly is protected from direct exposure to water, dust
and sunlight where the temperature/humidity remain within the ranges listed in the specication section
of this manual.
The PM IDD 9000 PCB motherboards are identical; the single channel model simply has one board
while the dual channel has two boards, one for each channel. On the dual channel, the bottom board is
for Channel 1 and the upper motherboard is Channel 2. Each board contains six external connectors on
the side panels (see Figure 2-1 showing J8, J7, J4, J5, J6 and J1). Table 2-2 provides a detailed list of
pin-outs for these connectors.
MOUNTING CONSIDERATIONS
ELECTRICAL CONNECTIONS
2.2
2.3
CAUTION: Ensure amplier is de-energized before wiring connectors. Never connect or
disconnect the connectors with the power “ON”.
NOTICE: When using one dual channel PM IDD 9000 to replace a PM DR6101E or two IDD IIIA
ampliers, the power feeds to each card need to be wired independently or jumpered from card
to card. Connecting/wiring a UV-4 detector head to the IDD detector terminals will damage the
associated channel board.

PM IDD 9000 Flame Amplier
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Figure 2-1 PM IDD 9000 External Connectors

PM IDD 9000 Flame Amplier
372001-02 Rev L
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PIN LABEL/SIGNAL NAME FUNCTION
J8 - Vac Opto Isolator Inputs
Top of Left side panel (External connector Part # 9235311)
1AC Blind Hot AC Blind, 100 Vac –240 Vac
2 Neutral Neutral Return
3 Shield Cable Shield / Chassis Ground
4AC Sense B
(PS0)
Hot AC Sense B, 100 Vac –240 Vac
5Neutral Neutral Return
J7 – Prole Select and Blind Inputs
Middle of Left side panel (External connector Part #9235313)
1Prole Select 2 Binary 4, Add all for 0-7 Prole Select
2Prole Select 1 Binary 2, Add all for 0-7 Prole Select
3 Prole Select 0 Binary 1, Add all for 0-7 Prole Select
4Ground Electrical ground return for Dry Relay
Contacts for J7 pins 1, 2 and 3
5Shield Cable Shield / Chassis Ground
6Blind Blind initiated by Dry Relay Contacts
7Ground Electrical ground return for Dry Relay
Contacts for J7 pin 6
J4 – Control Inputs and Flame Detectors
Bottom of Left side panel (External connector Part #9235314)
1
IDD Detector
15 Vdc () +15 Vdc IDD detector
2Signal IDD icker signal input (Approx. 7Vdc for
IDD’s & 5Vdc for Ultra’s)
3 50 Vdc Bias +50 Vdc Bias
4Ground Electrical ground return for detector
5Shield Chassis (cable shield)
6
UV-4 Scanner
15 Vdc (fused) +15 Vdc PPS detector
7Signal UV-4 pulse signal input, 0-5Vdc
8Shutter out Shutter power, 50Vdc pulse,
15Vdc @ 400mA hold
9Ground Shutter return / Electrical ground return
Table 2-2 PM IDD 9000 Pin-out Summary

PM IDD 9000 Flame Amplier
372001-02 Rev L
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Pin Label / Signal
Name Function
J5 – Detector Analog Signal Outputs
Top of Right side panel (External connector Part #9235312)
1
UV-4 Detector
15 Vdc (fused) +15 Vdc UV-4 4-20mA
24-20 mA Return UV-4 Pulse Signal, 4-20mA return PPS
3 0-10 Vdc UV-4 Pulse Signal, 0-10V analog output
4Ground Electrical Ground return for detector
5 Shield Shield
6
IDD Detector
15 Vdc (fused) +15 Vdc IDD 4-20mA
74-20 mA Return IDD icker signal, 4-20mA return PPS
8 0-10 Vdc IDD icker signal, 0-10V PPS analog
output
9Ground Electrical Ground return for detector
10 Shield Cable Shield / Chassis Ground
J6 – Relay Contact Outputs – shown under no power condition
Middle of Right side panel (External connector Part #9235310)
1
Flame*
Normally Open
2Common
3 Normally Closed
4
Lamp*
Normally Open
5 Common
6Normally Closed
7
Alarm**
Normally Open
8 Common
9Normally Closed
J1 – Power Supply
Bottom of Right side panel (External connector Part #9235309)
1120/240 Vac Line voltage input
2 Neutral Neutral / Return
3 Chassis Ground Electrical Ground
J2 and J3 are internal interface connectors on the motherboard. J2 is a 26-pin connector on the rear edge of the PCB. This connector mates
with a heavy-duty multi-conductor ribbon cable that serves as the communication for the board. J3 is a 6-pin connector for the programming.
* Relay energizes and normally open contacts close on stated condition.
** Alarm relay energizes and normally open contact closes when power is applied to IDD 9000, if no alarm condition exists. When alarm
condition exists, the alarm relay de-energizes.

Upgrading from an IDD-IIIA
The IDD-IIIA amplier is a single channel amplier that only supports and connects to a single IDD type ame
detector. Only one channel of the PM IDD 9000 is needed to replace one IDD-IIIA amplier. (If a dual channel
PM IDD 9000 is used, the bottom board is Channel 1(CH1) and the top board is Channel 2 (CH2).
Before removing the IDD-IIIA, label each wire that is connected to the IDD-IIIA with its terminal number.
The wires will not reconnect to the same terminal numbers. Disconnect the wires and remove the IDD-
IIIA; install the PM IDD 9000, which has the same footprint.
The PM IDD 9000 has 6 external connectors that then connect to the amplier. Connect wires to the
appropriate IDD 9000 external connector by using the table and/or diagrams.
NOTICE: Connecting/wiring a UV-4 detector head to the IDD detector terminals will damage
the associated channel board.
IDD-IIIA Pin and Label on Amplier Cover PM-IDD 9000 Connector / Pin and Label
Left Terminal Block
F4-20 ma INPUT (Not Used) Not Used
E4-20 ma OUTPUT J5 Pin 6 15 Vdc (fused)
D4-20 ma COM. J5 Pin 7 4-20 mA Return
C 0-10 Vdc J5 Pin 8 0-10 Vdc
BSENS B
SENS B is now Set 1 on the Termiex. J7 Pin 3* Prole Select 0
AFx4
Fx4 is now Set 2 on the Termiex. J7 Pin 2* Prole Select 1
12 Not Used N/A
11 Not Used N/A
10 120 Vac BLIND J8, Pin 1 AC Blind Hot
For AC Blinding you must also jumper J8 pin 2 (AC Blind Neutral) to J1 pin 2 (Neutral).
9Not Used N/A
8 Not Used N/A
7DET. GROUND (Black wire) J4 Pin 4 IDD Detector Ground
6DET. SHIELD J4 Pin 5 Shield
5 DET +15 Vdc (Red wire) J4 Pin 1 IDD Detector 15 Vdc (fused)
PM IDD 9000 Flame Amplier
372001-02 Rev L
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Table 2-3 IDD-IIIA to IDD 9000
AMPLIFIER UPGRADE WIRING TABLES
2.3.1

IDD-IIIA Pin and Label on Amplier Cover PM-IDD 9000 Connector / Pin and Label
4DET +50 Vdc (green wire) J4 Pin 3 IDD Detector 50 Vdc Bias
3 Not Used N/A
2DET. SIGNAL (White wire) J4 Pin 2 IDD Detector Signal
1METER (-) N/A
Right Terminal Block
GNot Used N/A
H SENS B 115 Vac J8 Pin 4 AC Sense B (PS0) Hot
I MAIN FLAME LIGHT N.C. J6 Pin 6 Lamp Normally Closed
J MAIN FLAME 2 N.C. N/A *Note 1
K MAIN FLAME 1 N.C. J6 Pin 3 Flame Normally Closed
L CHECK ALARM N.C. J6 Pin 7 Alarm Normally Open**
13 CHECK ALARM N.O. J6 Pin 9 Alarm Normally Closed **
14 CHECK ALARM COM. J6 Pin 8 Alarm Common**
15 MAIN FLAME 1 COM. J6 Pin 2 Flame Common
16 MAIN FLAME 1 N.O. J6 Pin 1 Flame Normally Open
17 MAIN FLAME 2 COM. N/A *Note 1
18 MAIN FLAME 2 N.O. N/A *Note 1
19 AC INPUT 240 V J1 Pin 1 120/240 VAC
20 AC INPUT 120 V J1 Pin 1 120/240 VAC
21 AC INPUT NEUT J1 Pin 2 Neutral
22 MAIN FLAME LIGHT N.O. J6 Pin 4 Lamp Normally Open
23 MAIN FLAME LIGHT COM J6 Pin 5 Lamp Common
24 METER (+) N/A *Note 2
* If your existing application uses SENS B or Fx4 you must wire as described in table and program Set 1
or 2 with the Termiex. Dry Relay Contacts connect to ground (J7 pin 4) to activate.
*Note 1: If Main Flame 2 on your IDD IIIA was wired as a seriesed safety relay, this is no longer necessary
as it is wired internally on the IDD 9000.
*Note 2: The IDD 9000 does NOT support ±500 micro amp meter.
** Unlike the IDD-IIIA amplier, ‘ALARM’ Relay on the PM-IDD 9000 amplier is energized on ‘NO
ALARM’ condition.
PM IDD 9000 Flame Amplier
372001-02 Rev L 12

Upgrading from a PM DR6101E
The PM DR6101E and the dual channel PM IDD9000 ampliers are both dual channel ampliers with
each channel capable of supporting an IDD series or a UV-4 ame detector head. First determine the type
of ame detector to be connected to the channels, either an IDD series or a UV-4 ame detector. Jumpers
in the PM-DR6101E select the type of ame detector, and the Termiex is used to select detector type for
the PM IDD9000 channels. The bottom board of the PM IDD9000 is Channel 1 (CH 1) and the top board
is Channel 2 (CH 2).
Once the type of ame detector has been determined, remove the left and right terminal strips from the
PM DR-6101E; remove the PM-DR6101E; install the dual channel PM IDD9000 which has the same
footprint. Reconnect the wires one at a time from the PM-DR6101E terminal strips to the PM IDD9000
connectors. The dual channel PM IDD 9000 has 6 External connectors per channel (12 total) that then
connect to the amplier. Connect wires to the appropriate IDD 9000 External connector by using the
following four tables. (Table 2-4, 2-5, 2-6, and 2-7).
CAUTION: Connecting/wiring a UV-4 detector head to the IDD detector terminals will damage
the associated channel board.
PM IDD 9000 Flame Amplier
372001-02 Rev L
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