Forney PM IDD9000 User manual

www.forneycorp.com
BURNERS IGNITERS DAMPERS CONTROLS
PM IDD9000 FLAME AMPLIFIER
Part# 408100-00 Dual Channel
Part# 408100-50 Single Channel
Publication 372001-02 Rev L

This manual contains information for the PM IDD 9000 Flame Amplier from Forney Corporation,
16479 North Dallas Parkway, Suite 600 Addison, TX 75001.
All personnel should become thoroughly familiar with the contents of this manual before attempting
to install, operate or maintain the PM IDD 9000 Flame Amplier system.
Because it is virtually impossible to cover every situation that might occur during operation and maintenance
of the equipment described in this publication, personnel are expected to use good engineering judgment
when confronted with situations that are not specically mentioned herein.
PROPRIETARY NOTICE
The contents of this publication are proprietary data of Forney Corporation. Reproduction or use of any
part of the publication for purposes other than the support of the equipment for which it is published is
permissible only if expressly authorized in writing by Forney.
SAFETY ICON DEFINITIONS
PM IDD 9000 Flame Amplier
372001-02 Rev L
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INTRODUCTION
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE Indicates unsafe practices that can result in property damage only.

REVISIONS
REVISIONS DATE COMMENTS
A 02/2009 Initial Release
B 11/2010 Updated details
C06/2011 Correct Time-out references for tuning
D 07/2011 Add Table 2-13
E 10/2011 Remove Flame By-pass mode – Add TES
F03/2012 Blind Input – J8 section 2.6.1, add single channel model, correct
Alarm relay function & wiring
G09/2013 Add Section 2.5.2 Wiring for one IDD head to both channels
H 04/2014 Dual channel ampliers synchronization
J 02/2015 Update Grounding sections and wiring diagrams
K 01/2017 Add certicate information and general updates
L5/26/2020 Firmware 7.2 Updates & minor general updates
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PM IDD9000 Flame Amplier
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TABLE
OF
CONTENTS

Section 1 General Description
1.1 Specications
1.2 Certications
Section 2 Installation
2.1 Recommended Test/Tuning Equipment and Instructions
2.2 Mounting Considerations
2.3 Electrical Connections
2.3.1 Amplier Upgrade Wiring Tables
2.3.2 Grounding the PM IDD 9000
2.3.2.1 Grounding New Applications
2.3.2.2 Retrotting PM IDD 9000 with IDD-II, IDD-IIU, or UV4 Detectors
2.3.2.3 Retrotting PM IDD 9000 with an IDD-ULTRA Detector
2.4 LED Status Displays
2.5 Flame Detector Connections
2.5.1 Connecting IDD Detector Heads
2.5.2 Connecting One IDD Detector Head to Both IDD 9000 Channels
2.5.3 Connecting UV-4 Detector Head
2.5.4 Connecting an IDD and a UV-4
2.6 Hardware Control Inputs
2.6.1 Blind Input – J8
2.6.2 Sense B Input – J8
2.6.3 Operating Prole Select Inputs – J7
2.7 Operating Modes
2.8 Conguring the Termiex/SmartDisplay® Terminal with 25 Pin Connector
Section 3 Amplier Tuning
3.1 Mode
3.1.1 IDD Channel Tuning
3.1.1.1 IDD Gain
3.1.1.2 Frequency Ranges
3.1.1.3 IDD Pick-Up and Dropout Points
3.1.1.4 IDD Analog Output Low and High Points
3.1.2 UV-4 Channel Tuning
3.2 Flame Failure Response Time Delay for Modes 1 and 2
3.3 Self-Check Cycle Time for Modes 1 and 2
3.4 Saving Conguration
3.5 Functions Unavailable While Tuning
3.6 Analog Outputs
3.7 Amplier Shutdown/Failure
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TABLE OF CONTENTS

IDD 9000 Block Diagram
PM IDD 9000 External Connectors
Grounding PM IDD 9000
Typical Installation with Sealtight Fitted
IDD Detector Head Wiring
Wiring one IDD Detector Head to both IDD 9000 Channels
UV-4 Detector Head Wiring
IDD and UV-4 Detector Head Wiring
PM IDD 9000 Flame Amplier
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TABLE OF CONTENTS
Figure 1-1
Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 2-5
Figure 2-6
Figure 2-7
LIST OF FIGURES
Section 4 Maintenance
4.1 Tuning
4.2 Troubleshooting
4.3 Storage and Handling Requirements
Section 5 RMA/Warranty
Section 6 Spare Parts
6.1 Recommended Spare Parts
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TABLE OF CONTENTS
Table 1-1
Table 2-1
Table 2-2
Table 2-3
Table 2-4
Table 2-5
Table 2-6
Table 2-7
Table 2-8
Table 2-9
Table 2-10
Table 2-11
Table 2-12
Table 2-13
Table 3-1
Table 6-1
LIST OF TABLES
Tuning Equipment
PM IDD 9000 Pin-out Summary
IDD-IIIA to IDD 9000
PM DR6101E to IDD 9000 Channel 1 for UV-4 Applications
PM DR6101E to PM IDD 9000 Channel 1 for IDD Applications
PM-DR6101E to IDD 9000 Channel 2 for UV-4 Applications
PM DR6101E to IDD 9000 Channel 2 for IDD Applications
PM IDD 9000 LED Indicators
Control Inputs and Flame Detectors (bottom left side panel)
Prole Select Input Encoding
Operating Proles
Termiex/SmartDisplay® Conguration Settings for IDD 9000
Programming (Factory Default for Termiex with 9-pin Adapter)
Termiex / SmartDisplay® Conguration Settings for PM or RM
DR6101E Programming (Factory Default for Termiex with 25-pin adapter)
Keypad Commands
Replacement Parts

PM IDD 9000 Flame Amplier
372001-02 Rev L
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The Forney PM IDD 9000 amplier assembly is a panel-mounted ame detector amplier available as
single or dual-channel. It is a stand-alone intelligent controller contained in a covered chassis composed
of two or three printed circuit board (PCB) assemblies depending on model. The dual channel IDD 9000 is
comprised of two independent motherboards and one LED board with interface handshaking. The single
channel IDD 9000 contains one motherboard and one interface/LED board. All inputs and outputs are
completely independent, including separate fused power feeds on each card. A ribbon cable connects
each motherboard to the interface/LED board. The LED board has two sets of status LEDs (one set for
each channel) and facilitates synchronization of channels with each other. Each motherboard has two
universal power supplies that produce two output voltages, 15Vdc and 12Vdc. The 15Vdc supply powers
the detector heads directly, including the 50Vdc bias for the IDD detectors, the 50Vdc shutter activation
voltage drive, as well as the 4-20mA and 0-10Vdc signals. The 12Vdc powers the 4 signal relays and the
logic.
The amplier is to be located in a controlled environment such as a separate equipment cabinet.
Electrical connection with external equipment is accomplished by means of screw terminal lugs on plug-
in connectors for ease of maintenance.
The amplier provides power control, signal conversion, and processing control for Infrared Dynamic
Detectors (IDD) series and UV-4 detectors. The IDD 9000 can support any of the following Forney ame
detector head combinations:
Dual Channel Single Channel
One or two IDD heads One IDD head
One or two UV-4 heads One UV-4 head
One IDD head and one UV-4 head
SECTION 1
GENERAL DESCRIPTION

PM IDD 9000 Flame Amplier
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The IDD 9000 amplier provides dierent signal-processing circuitry depending on the ame detector
inputs. For example, the UV-4 ame detector head produces a digital pulse train whose frequency varies
with light intensity whereas, the IDD ame detector head produces an analog data signal whose amplitude
and frequency vary with light intensity. Signal processing for the UV-4 input merely blocks low amplitude
noise and then routes the pulses to the input of a digital counter. In contrast, signal processing for the IDD
signal amplies the input, generates an averaged dc voltage level, and converts it into a digital pulse train
output. This pulse train then serves as the input to the microprocessor.
At regular intervals, the microprocessor reads the value of the pulse counter(s) and compares those
values with tuning parameters from memory. When the count value exceeds the corresponding value
from memory, the microprocessor sets a ag to indicate ame presence. These count values also provide
a direct measure of infrared or ultraviolet light intensity striking the respective sensors. Accordingly, the
PCB uses the two count values to generate separate analog output signals that can be used to drive
ame intensity meters.
A serial communication port for each channel is located on the front of the PM IDD 9000. These ports enable
communication between the microprocessors on the board and a hand-held Termiex/ SmartDisplay®
via RS422/RS485 communication protocols. Forney also oers a Windows based software package,
Terminal Emulator Software (TES), that supports diagnostics and tuning of the ame detection system.
If the rmware in the amplier detects an internal failure, it generates a corresponding error message
that can be downloaded to the Termiex/ SmartDisplay®. Any failure will be continually broadcast until
a reset pushbutton is pressed.

PM IDD 9000 Flame Amplier
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Upon completion of installation, the user must connect the Termiex/SmartDisplay® to the amplier and
revise the tuning parameters suitable to detect the presence and absence of target ame. User-supplied
tuning parameters are stored and remain unchanged until overwritten with new tuning parameters.
Figure 1-1 IDD 9000 Block Diagram