FPI E33-NG1 Quick start guide

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
918-513b
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury, property damage, or loss
of life. Refer to this manual. For assistance or additional
information consult an authorized installer, service agency
or the gas supplier.
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
FOR YOUR SAFETY:
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
12/15/08
Tested by: Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
E33 Gas Insert
Owners & Installation Manual
MODELS: E33-NG1 Natural Gas E33-LP1 Propane

2E33 FPI Direct Vent Gas Insert
FPI GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The E33 Gas Insert has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a
switch. The E33-NG1 and E33-LP1 have been approved by Warnock Hersey for both safety and efficiency. As it also
bearsourownmark,itpromisestoprovideyouwitheconomy,comfortandsecurityformanytroublefreeyearstofollow.
Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
16-1/2"(419mm)
1-3/8"
(35mm)
24-1/2"(622mm)
32-1/4"(819mm)
25"(635mm)
16-1/2"(419mm)
45-9/16"(1157mm)
31-1/8"(790mm)
18"(203mm)
11-1/4"
(286mm)
23"(583mm)

3
E33 FPI Direct Vent Gas Insert
TABLE OF CONTENTS
OPERATING INSTRUCTIONS
First Fire ......................................................................26
Operating Instructions .................................................26
Lighting Procedure ......................................................26
Shutdown Procedure...................................................26
Final Check..................................................................26
Copy Of Lighting Instruction Plate..............................27
Automatic Convection Fan Operation..........................27
Normal Operating Sounds Of Gas Appliances............27
MAINTENANCE
Maintenance Instructions.............................................28
General Vent Maintenance..........................................28
Log Replacement ........................................................28
Glass Gasket...............................................................28
Steel Or Gold Trim.......................................................28
Door Glass ..................................................................29
Fan Maintenance.........................................................29
Valve Assembly Removal and Installation...................30
PARTS LIST
Main Assembly ............................................................31
Burner & Log Assembly...............................................32
Full Screen Front.........................................................33
Faceplates, Trims And Hearths ...................................34
Contemporary Faceplate & Door Frame .....................35
WARRANTY
Warranty......................................................................39
SAFETY LABEL
Copy of Safety Decal ....................................................4
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)............................5
INSTALLATION
Important Message .......................................................6
For Your Safety..............................................................6
Gas Pressure Testing....................................................6
Specifications ................................................................6
Installation Into A Solid Fuel Burning Fireplace
or Factory Built Fireplace...............................................6
Before You Start ............................................................6
Installation Checklist.....................................................7
Materials Required ........................................................7
Minimum Fireplace Opening..........................................7
Minimum Fireplace Opening Excalibur®Option.............7
Combustible Mantel Clearances..................................8
Minimum Clearances to Combustibles..........................8
Venting...........................................................................9
Flue Liner Installation ....................................................9
Gas Connection ............................................................9
Gas Insert Aeration System.........................................10
Gas Pipe Pressure Testing..........................................10
SIT Valve Description ..................................................10
Optional Brick Panel....................................................10
Log Set Installation......................................................12
Conversion Kit# 731-969 from NG to LP.....................15
Faceplate & Trim ........................................................18
Contemporary Faceplate & Door Frame .....................19
Standard Flush Door ...................................................21
Flush Louvers..............................................................21
Full Screen Doors........................................................21
Excalibur®Surround ...................................................22
Excalibur Screen Doors...............................................23
Excalibur Accent Kit ....................................................23
Wiring Diagrams..........................................................24
Optional Remote Control ............................................25
Optional Wall Thermostat ...........................................25

4E33 FPI Direct Vent Gas Insert
SAFETY LABEL
Thisisacopyofthelabelsthataccompanyeach
E33 Gas Insert. We have printed a copy of the
contents here for your review. The safety label
is located on a plate inside the base of the unit
visiblewhenthebottomlouverisopened.Ensure
that the safety label is attached to the unit.
NOTE: FPI units are constantly being
improved. Check the label on the unit and
if there is a difference, the label on the unit
is the correct one.
Fan Part No. 910-331/P
Electrical Supply: 115 V, 56 WATTS, 60 Hz
Side Walls *A 8" (203mm)
Ceiling B 47" (1194mm)
Min. Mantel Height C 15" (381mm)
Max. Mantel Depth D 3½" (89mm)
NOT FOR USE WITH SOLID FUEL
Minimum Clearances to Combustibles from Insert
VENTED GAS FIREPLACE HEATER
For Manufactured Home Installation: This Direct Vent System Appliance must be
installed in accordance with the manufacturer's installation instructions and
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the
current Standard for Fire Safety Criteria for Manufactured Home Installation, Sites, and
CommunitiesANSI/NFPA501A,andwith CAN/CSAZ240MHMobileHomeStandardin
Canada.
This appliance is only for use with the type of gas indicated on the rating plate. See
owner's manual for details. This appliance is not convertible for use with other gases,
unlessacertifiedkitisused.
This fireplace has been converted for use with a gas fireplace insert only
and cannot be used for burning wood or solid fuels unless all original parts have been
replaced,andthefireplacere-approvedby theauthorityhavingjurisdiction.Forusewith
glassdoorscertifiedwiththeapplianceonly.
WARNING:
For installation in Solid Fuel Burning Fireplaces. This appliance must be installed in
accordance with local codes, if any. If none, follow the National Fuel Code, ANSI
Z223.1/NFPA 54 or Natural Gas and Propane Installation Codes, CSA B149.1. This
ventedgasfireplaceheaterisnotforusewithairfilters.
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ETIQUETTE
Listed: VENTED GAS FIREPLACE HEATER
Tested to: ANSI Z21.88b-2003/ CAN/CGA-2.17-M91
Certified for / Certifiée pour: CANADA AND U.S.A.
REPORT number 303530
CSA 2.33b-2003,
Serial No. / No de serie
298
`
NATURAL GAS FIREPLACE INSERT: MODEL E33-NG1
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. Supply Pressure 5“ WC (1.25 kpa)
Low Setting Man. Pressure 1.1" WC (0.27 kpa)
Max. Manifold Pressure 3.8" WC (0.95 kpa)
Orifice Size 31 DMS
Minimum Input 20,000 Btu/h (5.86 )
Maximum Input 38,000 Btu/h (11.13 kW)
kW
D
E
F
H
G
A
B
C
Model/Modele:
E33-NG1 Model/Modele:
E33-LP1
918-491
PROPANE GAS FIREPLACE INSERT: MODEL E33-LP1
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. Supply Pressure 12" WC (2.99 kpa)
Low Setting Man. Pressure 2.9" WC (0.72 kpa)
Max. Manifold Pressure 11" WC (2.74 kpa)
Orifice Size 5 0 DMS
Minimum Input 19,000 Btu/h (5.56 kW)
Maximum Input 35,500 Btu/h (10.4 kW)
Alcove Width E 76" (1930mm)
Alcove Depth F 36" (914mm)
Hearth Height G 1-1/4" (32mm)
Hearth Depth I 13" (330mm)
Non-Combustible Hearth Extension
Hearth Width H 45-1/2" (1156mm)
FPI Fireplace Products International Ltd., Delta BC, CANADA
MADE IN CANADA / FABRIQUE AU CANADA
I
* Alcove side wall must have a min. of 8”
clearance on one side.
FortheStateof Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appli-
ances individual manual shut-off must be a
t-handle type valve.
The State of Massachusetts requires the
installation of a carbon monoxide alarm in
accordancewith NFPA720 and a CO alarm
withbatterybackupinthesameroomwhere
the gas appliance is installed.

5
E33 FPI Direct Vent Gas Insert
REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
MA Code - CO Detector
(for the State of Massachusetts only)

6E33 FPI Direct Vent Gas Insert
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
TheFPIGasInsert mustbeinstalled inaccord-
ance with these instructions. Carefully read all
the instructions in this manual first. Consult
the building authority having jurisdiction to
determinetheneedfor apermitpriortostarting
the installation.
NOTE: Failure to follow the instructions could
cause a malfunction of the heater which could
result in death, serious bodily injury, and/or
property damage. Failure to follow these
instructions may also void your fire insurance
and/or warranty.
FOR YOUR SAFETY
Thisappliancerequiresairforpropercombustion.
Always provide adequate combustion and
ventilation air. Follow instructions and
information in CSA B149.1 (in Canada) or the
National Fuel Gas Code ANS Z223.1/NFPA
(in the USA), regarding requirements for
combustion and ventilation air.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
1/2 psig. (3.45 kPa).
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
Gas Input Capacity:
Natural Gas 38,000 Btu/h
Propane 35,500 Btu/h
Min. Input:
Natural Gas 20,000 Btu/h
Propane 19,000 Btu/h
Fuels: Approvedfor use withbothnaturalgas,
and propane. Approved as is for use at 0' to
4,500' (0-1370m).
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Log Set: Ceramic fibre, 8 per set.
Vent System: 3" co-linear aluminum flex.
INSTALLATION
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The E33 Gas Inserts have been tested and
approved to be vented into any masonry
fireplace or approved solid fuel burning
factory built fireplace that will allow the insert
to physically fit into the firebox. Refer to the
"Minimum Fireplace Dimensions" section.
Ifthefactorybuiltfireplace*heightistoolow
for your Insert, you may remove the smoke
baffle plate and damper from the factory
built fireplace as long as these items are
saved and are reinstalled in the event that
theInsertisremoved.NOTE:Anyalterations
made to the listed solid fuel burning factory
built fireplace may void the listing of the
fireplace. Cutting any sheet-metal parts of
thefireplace,inwhichthegasfireplaceinsert
is to be installed, is prohibited.
If the factory-built fireplace has no gas
access hole(s) provided, an access hole of
1.5"(37.5mm)orlessmaybedrilledthrough
the lower sides or bottom of the firebox in
a proper workmanship like manner. This
access hole must be plugged with non-
combustible insulation after the gas supply
line has been installed.
The fireplace and fireplace chimney must
be clean and in good working order and
constructed of non-combustible materials
and chimney cleanouts must fit properly.
Refractory,glassdoors,screenrails,screen
mesh, and log grates can be removed
from the fireplace before installing the gas
fireplace insert. Smoke shelves, shields
and baffles may be removed if attached by
mechanical fasteners. A tight connection
between the gas fireplace insert flue collar
and the fireplace chimney must be made.
*Check with your local inspector before
commencing with this installation.
BEFORE YOU START
Safeinstallationandoperationofthisappliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:
General Safety Information
1) The appliance installation must conform
withlocalcodesorintheabsenceoflocal
codes, with CAN/CSAB149.1(inCanada)
ortheNationalFuelGasCodeANSIZ223.1
NFPA54intheU.S.A.Thisapplianceshould
beinstalledbyaqualifiedgasfittertechnician
only.
2) Installation and repair should be done
by a qualified service person.
3) The appliance should be inspected
before use and at least annually by
a professional service person. More
frequent cleaning may be required due
toexcessivelintfromcarpeting,bedding
material,animalhair,etc. Itisimperative
that control compartments, burners
and circulating air passageways of the
appliance be kept clean.
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, noncombustible
fireplace.
5) This appliance is Listed for bedroom
installationswhenusedwithaListedMillivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
6) Always connect this appliance to a vent
system vent that is run (or routed) to the
outsideofthebuildingenvelope.Nevervent
to another room or inside a building. Make
sure that the vent is properly sized and is
of adequate height to provide the proper
draft.
7) Inspect the venting system annually for
blockage and any signs of deterioration.
8) Any glass removed for servicing must be
replaced prior to operating the appliance.
9) WARNING: Failure to position the parts
in accordance with the diagrams in
this manual or failure to use only parts
specificallyapprovedwiththisappliance
may result in property damage or
personal injury.
10) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
Installer must mechanically attach the supplied
label to the inside of the firebox of the fireplace
into which the gas fireplace insert is installed.
"WARNING:Thisfireplacehasbeenconverted
for use with a gas fireplace insert only and
cannot be used for burning wood or solid fuels
unless all original parts have been replaced,
and the fireplace re-approved by the authority
having jurisdiction."

7
E33 FPI Direct Vent Gas Insert
11) Due to high temperatures, the appliance
should be located out of high traffic areas
and away from furniture and draperies.
Children and adults should be alerted to
the hazards of high surface temperatures,
especially the fireplace glass, and should
stay away to avoid burns or clothing
ignition.Young children should be carefully
supervised when they are in the same
room as the appliance. Clothing or other
flammable material should not be placed
on or near the appliance.
INSTALLATION
CHECKLIST
Before installing vent system ensure that the
damperplateisopenandsecuretopreventthe
damper plate from falling down and crushing
the liner.
The FPI Gas Insert is installed as listed
below.
1) Check all clearances to combustibles.
Refer to the following sections where
applicable:
a. Minimum Clearances to Combustibles.
b. Regency Flush Combustible Mantel
Clearances
c. ExcaliburSurround&FullScreenDoors
Combustible Mantel Clearances
d. Mantel Clearances
2) Makethegasconnection.Refertothe"Gas
Connection" section.
3) Installthe3"fluelinertotheslidingconnector
plate. Refer to the "Flue Liner Installation"
section.
4) Slide the unit half way into the fireplace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front
plate. Refer to the "Flue Liner Installation"
section.
6) Slide the unit fully into the fireplace.
7) Test gas pressure, refer to the "Gas Pipe
Pressure Testing" section. Check aeration
system, refer to "Gas Insert Aeration
Systems" section.
8) Install standard and optional features.
Refer to the following sections where
applicable:
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
a. Brick Panels
b. Log Installation
c. Faceplate & Trim
d. Standard Flush Door
e. Flush Louvers
f. Full Screen Doors
g. Excalibur Surround
h. Excalibur Screen Doors
i. Excalibur Accent Kit
j. Remote Control
k. Wall Thermostat
9) Final check. Refer to the "Final Check"
section. Before leaving this unit with the
customer,theinstallermustensurethatthe
appliance is firing correctly. This includes:
a) Clockingtheappliance toensurethe
correct firing rate.
b) Adjusting the primary air, if required,
to ensure that the flame does not
carbon. Refer to the "Gas Insert
Aeration System" section.
c) Ensuringthattheapplianceisventing
correctly.
MATERIALS
REQUIRED
Noelectricalpowersupplyisrequiredforthegas
controlto operate. A120 VoltAC powercord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground
terminaloffunderanycircumstances. When
connected with 120 volts, the appliance must
be electrically grounded in accordance with
local codes, current version of the Canadian
Electrical Code CSA C22.1 (in Canada) or in
the absence of local codes, with the National
Electrical Code ANSI/NFPA 70.
INSTALLATION
MINIMUM FIREPLACE
OPENING
The minimum fireplace opening for the FPI
gas fireplace insert is shown in the following
diagrams:
WARNING:
Electrical Grounding Instructions
This appliance is equipped with
a three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prongreceptacle.Donotcut
or remove the grounding prong
from this plug.
NOTE: Ifyou are installingtheExcalibur®,
the minimum fireplace dimensions are as
follows:
Width (at front): 34-1/2" (876mm)
Depth: 17-3/4" (451mm)
Height: 26" (660mm)
MINIMUM FIREPLACE
OPENING EXCALIBUR®
OPTION
The minimum fireplace opening for the FPI
gas fireplace insert is shown in the following
diagrams:

8E33 FPI Direct Vent Gas Insert
MINIMUM CLEARANCES TO COMBUSTIBLES
From Unit
Side Walls * A 8" (203 mm)
Ceiling B47" (1194 mm)
Min. Mantel Height C 15" (381 mm)
Max. Mantel Depth D 3-1/2" (89 mm)
Alcove Width E 76" (1930 mm)
Alcove Depth F 36" (914 mm)
Hearth Height G 1-1/4" (32 mm)
Hearth Width H 45-1/2" (1156 mm)
Hearth Depth I 13" (330 mm)
* Alcove side wall must have a min. of 8"
clearance on one side.
COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clear-
ances are critical.
Note: Anon-combustiblemantelmaybeinstalledatalowerheight
if the framing is made of metal studs covered with a non-
combustible board.
Mantel can be installed anywhere in shaded area or higher using the
above scale.
Note: Ensure the paint that is used on the mantel and the facing
is "heat resistant" or the paint may discolour.
INSTALLATION

9
E33 FPI Direct Vent Gas Insert
NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the
blowerfromoperatinguntiltheunitreaches
the correct temperature.
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to
two3"(76mm)co-linearaluminiumflexrunning
the full length of the chimney. The flue length
must be a minimum length of 8 ' (2.44m) and
a maximum of 35' (10.7m). See chart above
for minimum distances from roof. Periodically
check that the vent is unrestricted.
Masonry chimneys may take various contours
which the flexible liner will accommodate.
However, keep the flexible liner as straight
as possible, avoid unnecessary bending.
Part # Description
948-305 3" Flex - 35 ft.
946-529 FPI Co-linear DV Vertical
Termination Cap
GAS CONNECTION
GAS CONNECTION WARNING:
Only persons licensed to work
with gas piping may make the
necessary gas connections to
this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean
the masonry or factory built fireplace.
2) Theapplianceisprovidedwithanopeningon
thelefthandsideofthecontrolcompartment.
A3/8"NPTgassupplypipemustbebrought
near this inlet hole.
Alternate Approved Caps
980 Vertical Termination Cap
991 High Wind Cap
923GK 3" Co-linear Adaptor with
flashing
INSTALLATION
3) Locate the center point where the vent
will pass through the chimney above the
appliance.Movetheapplianceintotheexact
location where it is to be installed. Ensure
that the Insert is level.
In areas of consistently high winds, we
recommend using the Simpson Dura-Vent
System (923GK adapter and 991 high-wind
cap).
TheAirIntakepipemustbeattachedtotheinlet
air collar of the termination cap.
FLUE LINER
INSTALLATION
1) Cut the flex liner as required.
2) Mark the end of one liner with an "E" to
indicate Exhaust.
3) Connect the other end of the above liner to
theexhaustsideoftheterminationadaptor,
seal connection with high temperature
silicone. Secure with gear clamp.
4) Connect the 2nd liner to the inlet side of
the adaptor, seal connection with high
temperature silicone. Secure with gear
clamp.
5) Install flashing.
6) Insert both liners into chimney, passing
through the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the
exhaust collar of the vent connector plate
marked with an "E", seal connection with
hightemperaturesilicone.Securewithgear
clamp.
9) Connectthe2ndlinertotheintakecollar,seal
connection with high temperature silicone.
Secure with gear clamp.
NOTE:
1) Final gas connection should be made after
unitisinplacetoavoiddamagetolinewhen
pushing the unit into position.
2) Mill-pac may be used instead of high
tempture silicone and screws may be used
instead of gear clamps at connections of
liner to inlet and vent collars.
10) Align vent connector plate with guides on
unit.
11) Slide unit into masonry opening, while
ensuring that the slot at the rear of the
connectorplatematesupwiththeholddown
plate on the unit.
12) Secure with Screw.

10 E33 FPI Direct Vent Gas Insert
OPTIONAL
BRICK PANEL
Optional Brick Panel Set:
Part # Description Qty
Top (brick) panel 1
Back (brick) panel 1
Left (brick) panel 1
Right (brick)panel 1
340-043 Top bracket 1
340-094 Bottom clips 2
511-031 Brick clips 2
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig.
(3.45 kPa). Disconnect piping from valve at
pressures over 1/2 psig.
The manifold pressure is controlled by a
regulator built into the gas control, and should
be checked at the pressure test point.
NOTE:Toproperlycheckgaspressure,both
inletandmanifoldpressuresshould
becheckedusingthevalvepressure
ports on the valve.
1) Make sure the valve is in the "OFF"
position.
2) Loosen the "IN" and/or "OUT" pressure
tap(s),turningcounterclockwisewitha1/8"
wide flat screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
5) The pressure check should be carried out
withtheunitburning andthesetting should
be within the limits specified on the safety
label.
6) When finished reading manometer, turn
off the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
flat screwdriver. Note: Screw should be
snug, but do not over tighten.
INSTALLATION
GAS INSERT
AERATION SYSTEM
The air shutter can be adjusted by moving the
adjustingwireupordown.Thewireisaccessed
throughthebottomlouveropening.Opentheair
shutter for a blue flame or close for a yellower
flame. The burner aeration is factory set but
may need adjusting due to either the local gas
supply or altitude.
Minimum Air Shutter Opening:
5/16" Natural Gas
7/16" Propane
CAUTION: Carbon will be produced if air
shutter is closed too much.
SIT VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Manifold (Outlet) Pressure Tap
6) Inlet Pressure Tap
1234
5
6
IN OUT
Note: Any damage due to carboning
resulting from improperly setting
theaerationcontrols isNOTcovered
under warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI
Installer at the time of installation or
service.
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point

11
E33 FPI Direct Vent Gas Insert
Diagram 1
Installation of Brick Panels:
1) Remove top louver and glass door if
installed.
2) Removethelogsiftheyarealreadyinstalled.
Note: the grate must be removed in order
to remove the bottom log. Ensure you slide
the bottom coal off to the right-hand side to
avoid chipping.
3) Unwrap the brick pattern panels from the
protectivewrapping.Handlethepanelswith
care as they can break easily.
4) Remove the two screws from the bottom of
the baffle plate. Install the bottom clips onto
the baffle plate (refer to Diagram 1).
Bottom Clips
Top Bracket
5) Place the top bracket onto the top edge of
the top panel (refer to Diagram 2).
Diagram 2
6) Slide the top panel and bracket assembly
carefully onto the baffle plate ensuring the
paneliscentered.Makesurethetabsofthe
topbracketfitintothebaffleopenings(refer to
Diagram 3).
7) Insert the back panel by sliding it between
the sidewalls of the firebox and the rear log
support.
Diagram 3
8) Before installing the side brick panels,
removethe screws from the sidebrickclips
(refer to Diagram 4).
Diagram 4
9) Insert the side panel by positioning it flat
against the side walls. Tilt the panel
towardsthemiddleofthefirebox,theninsert
thebottomfrontcorner.Repeatontheother
side.
10) Install the 2 brick retaining clips, one on
each side.
Completed Installation
INSTALLATION

12 E33 FPI Direct Vent Gas Insert
INSTALLATION
Gas Log Kit #340-930 contains the following:
03-17 Bottom Log
03-18 Center Top Log
03-19 Front Log
03-20 Left Log
03-21 Right Log
03-22 Left top Log
03-23 Rear Log
03-24 Right Top Log
946-669 Platinum Embers (supplied in packaged manual)
WARNING:
Dangerous operating conditions may occur if these
logs are not positioned in their correct certified loca-
tions. Read the following instructions carefully and
refer to the attached diagrams.
1) Remove and carefully unwrap the logs from the
box. Please handle with care and do not force
them into position to avoid chipping.
3) Remove the grate by removing the two Phillips
screws. Slide the grate outwards to remove it from
the unit (refer to Diagram 1).
Diagram 1
2) Remove the top louver and glass door if already
installed.
4) Angle log 03-17 and slide it between the top and
bottom burner tube under the "T" section until it
touches the left grate support bracket (refer to
Diagram 2).
5) Re-install the grate.
Diagram 2
03-17
03-17
03-20
03-23
03-21
03-22 03-24
03-18
03-19
The "03" reference numbers (i.e. 03-23) are molded
into the rear of each log.
6) Line up the pin holes (located at the bottom of log
03-23) to the pins of the rear log support and posi-
tion them into place. (refer to Diagram 3)
Diagram 3
Locating Pins
03-23
LOG SET INSTALLATION

13
E33 FPI Direct Vent Gas Insert
INSTALLATION
7) Align the bottom grooves of log 03-21 onto the
right side of the grate and gently slide the log back
until it touches the locating tab (refer to Diagram 4
& 5).
Diagram 4
Locating
Tab
03-23
03-17 03-21
Diagram 5
8) Align and position the pin hole of log 03-20 down
into the left locating pin of log 03-21. Slide into
the groove and gently place into position until it
touches the locating tab. (see Diagram 6 & 7)
Locating
Tab
03-20
Locating
Pin
Diagram 6
Diagram 7
03-23
03-20
03-17
03-21
9) Place log 03-22 over log 03-23 and log 03-20.
Ensure the pin hole of log 03-22 lines up with the
left pin of log 03-23 as well as the left pin of log
03-20 (refer to Diagram 8).
03-22
Locating
Pins
03-23
03-20
Diagram 8
10) Place log 03-18 over log 03-23 and log 03-20.
Ensure the pin hole of log 03-18 lines up with the
middle pin of log 03-23 and the right pin of log
03-20 (refer to Diagram 9 & 10).
03-20
03-18
03-23
Locating
Pins
Diagram 9
03-21
03-21

14 E33 FPI Direct Vent Gas Insert
03-17
03-20
03-23
03-22
03-18
Diagram 10
11) Place log 03-24 over log 03-23 and log 03-21
ensuring the pin hole of log 03-24 lines up with the
right pin of log 03-23 and the right pin of log 03-21
(refer to Diagram 11).
03-24
03-23
03-21
Locating
Pins
Diagram 11
12) Place log 03-19 over the left center of the grate.
Ensure the log set looks like Diagram 12.
Diagram 12
03-19
13) Separate platinum embers and place at the front
of the burner. Avoid stacking platinum embers.
INSTALLATION

15
E33 FPI Direct Vent Gas Insert
Each Kit contains one LPG Conversion
Kit and one DC Sparker Kit.
LPG Conversion Kit Contains:
Qty. Part # Description
1 904-529 5/32" Allen Key
1 904-641 Burner Orifice #50
1 918-590 Label "Converted to
LPG"
1 908-528 Red LPG Label
1 910-037 LPG Injector
(Pilot Orifice)
1 918-485 Instruction Sheet
DC Sparker Kit Contains:
Qty. Part # Description
1 820-475 Bracket DC Sparker
1 820-476 Bracket DC Sparker
1 904-153 Washer #8 External
Star
1 904-330 Nut 8-32 Hex
2 904-531 Bushing Split Plastic
0.500 in.
1 904-543 Screw 8-32 x 3/4
Pan Head
2 904-553 Screw #8 x 1/2
Type "B", Black Oxide
1 910-073 Spark Generator
Battery Holder
1 910-074 Spark Generator
Switch C/W Wire
1 910-078 Battery Size AA
Energizer En91
1 910-199 Clip Wire Holder
1 910-903 Wire Fan To Power
Cord, Ground 30 in.
904-781 Velcro Hook, Black
904-782 Velcro Hook, Black
1) Shut off the gas supply.
2) Remove the louvers and glass door.
3) Remove the logs and grate (refer Log
Installation section in E33 Manual).
Ensure you slide the bottom log 03-17 off
to the right-hand side to avoid chipping.
5) Remove burner by unscrewing the 2
screws.
6) Pull off the pilot cap to expose the pilot
orifice.
7) Unscrew the pilot orifice with the 5/32"
allen key and replace with the LPG pilot
orifice provided in the kit, then replace
pilot cap.
Burner Orifice Removal
8) Remove burner orifice with a 1/2" wrench,
while using a 9/16" wrench to hold onto
the elbow behind the orifice and discard
orifice.
9) Reinstall new burner orifice LPG stamped
#50 and tighten.
4) Remove front base brick. 10) Turn control knob to the “OFF” position.
11) Remove the black protection cap by hand
from the hi/low knob (Fig.1).
12) Insert a 5/32” or 4mm Allen wrench into
the hexagonal key-way of the screw
(Fig. 2), rotate it counter-clockwise until it
is free and extract it.
Installation of LPG
Conversion Kit:
Fig.1
Fi
g
.2
13) Check that the screw is clean and if
necessary remove dirt.
14) Flip the screw (Fig. 3).
Fig.3
CONVERSION KIT# 731-969 FROM NG TO LP
for E33-1 using SIT 820 NOVA Gas Valve
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
INSTALLATION

16 E33 FPI Direct Vent Gas Insert
WARNING!
Do not over tighten the screw.
Recommended to
grip the wrench by the short side.
15) Using the Allen wrench as shown in Fig.4,
rotate the screw clockwise until snug, do
not overtighten.
Fig.4
16) Verify that if the conversion is from NG to
LPG, the screw must be re-assembled
with the red o-ring visible (Fig. 5).
17) Re-assemble the black protection cap
(Fig. 6).
WARNING!
Also check that the pilot and
main burner injectors are
appropriate for the gas type.
LPG Configuration
Red o-ring visible
Fig.5
Fig.6
18) Reverse steps 5) to 3).
19) Attach the label "This unit has been con-
verted to LPG" near or on top of the serial
# decal.
20) Replace yellow "NG" label with red "LPG"
label.
WARNING!
This conversion kit shall be
installed by a qualified service
agency in accordance with the
authority having jurisdiction. If
the information in these instruc-
tion is not followed exactly, a fire,
explosion or production of car-
bon monoxide may result caus-
ing property damage, personal
injury or loss of life. The qualified
service agency is responsible
for the proper installation of this
kit. The installation is not proper
and complete until the operation
of the converted appliance is
checked as specified in the manu-
facturer's instructions supplied
with the kit.
Note: Equipped for Altitude
0 - 4500 ft. (0 - 1370m).
Installation of the DC Sparker:
27) Locate the Piezo Ignitor situated at the
side of valve.
Piezo
Ignitor
28) Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting
bracket.
Ignitor
Wire
Piezo
Ignitor
29) Disconnect the ignitor wire from the Piezo
Ignitor and connect it to the D.C. Sparker.
Ignitor
Wire
DC
Sparker
30) Connect the DC spark generator wires
to the SIT Valve with the screw, which is
provided in the kit.
INSTALLATION

17
E33 FPI Direct Vent Gas Insert
31) Locate the ground lug at the receptical
box, left of the unit.
32) Connect one end of the supplied green
ground wire to the lug with the nut and
washer from the kit.
33) Install the 1/2" bushing to the heat shield.
Ground
wire from
kit
35) Plug the DC spark generator wires to the
DC Sparker.
36) Connect the ground wire to the DC
Sparker mounting bracket.
38) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which is
provided in the kit.
40) Tie up the loose wire with the wire clip.
Heat Shield
34) Run the other end of the ground wire and
DC spark generator wires through the
bushing on the heat shield.
39) Find a location which is not too hot and is
easy to reach for changing the
battery.
Installer Notice:
These instructions must be left
with the appliance.
41) Check for gas leaks with a proper soapy
solution or leak detector.
42) Check for proper spark between the
ignitor and pilot cap. Refer to "Lighting
Procedure" section of the manual for light-
ing sequence.
43) Check pilot flames. Correct flame pattern
has 3 strong blue flames. Adjustment can
be made by turning the slotted screw at
the top right corner of the valve. Refer to
"Maintenance Instructions" section of the
manual for correct flame patterns.
44) Check inlet (12" WC min) and outlet (11"
WC) pressures. Refer to "Gas Pipe Pres-
sure Testing" section of the manual.
45) Check operation of flame control.
46) Check for proper flame appearance and
glow on logs.
37) Install the suppliedbattery intothe DCSparker
Box by opening the battery compartment.
NOTE: The battery in the DC Sparker Box
will need to be replaced annually.
Battery
Compartment
INSTALLATION

18 E33 FPI Direct Vent Gas Insert
Diagram 5
11) Push the FPI logo plate into the two holes
in the bottom left corner of the faceplate.
10) Attach the faceplate panels to the insert
body using the 4 remaining black screws.
Refer to Diagram 5.
Diagram 4
9) Attachthetrimto the faceplate by using the
plated screws (refer to Diagram 4).
Rear View: Faceplate Assembly
Diagram 1
FACEPLATE & TRIM
1) Lay the faceplate panels flat, face down on
something soft so they don't scratch.
2) Take the top faceplate and align the holes
initwiththeholesinthesidepanels. Using
the screws provided, attach from the top of
the panel (the holes in the top panel are
slightly larger than the holes in the side
panel to facilitate easier installation). Refer
to Diagram 1.
Hint: Don't tighten the screws down
completely at this point, continue on with
steps 3 and 4 and do a trial fit to the unit.
Make any necessary adjustments and
when it fits properly then tighten down the
screws.
Diagram 3
7) Tuck the wires into the faceplate to keep
them away from the insert using the clip
provided. Attach the clip to the rear of the
faceplate to ensure that the wires do not
touch the side of the unit. Refer to Diagram
3.
8) The power cord should be run behind the
faceplate panel.
4) Place the trim on the assembled faceplate
panels, aligning the wire connections from
the switches with the notch on the left side
panel.
5) Connect the fan switch wires by taking the
black and red wires with the male ends (in
the grey harness) and connect them with
the wire connectors from the fan speed
control.
6) ConnecttheON/OFFswitchwiresbytaking
theblackandredwireswiththefemaleends
and connect them to the ON/OFF switch.
Rear View: Trim Assembly
Diagram 2
3) Using the connectors provided, join the left
side trim (with the ON/OFF switch) to the
top trim. Diagram 2. Connect the right side
trim to the top trim.
INSTALLATION

19
E33 FPI Direct Vent Gas Insert
CONTEMPORARY FACEPLATE &
DOOR FRAME
INSTALLATION
1) Bring the faceplate up in front of the unit and connect the red & black
ON/OFF wires from the unit to the ON/OFF switch on the back of the
left side of the faceplate.
2) Connect the grey coated female ends of the black & red fan wires
from the unit to the male ends of the fan rheostat on the left side of
the faceplate as shown.
Fan Rheostat
3) Secure loose wires using wire clips along the back of the left side
of the faceplate. Ensure to run the wires away from the firebox as
much as possible.
4) Align the faceplate tabs with the tab brackets on the inside top of the
firebox and slide in place.
NOTE: For easy installation do not force both tabs in at the same
time, stagger from left to right.
Faceplat
e
Tabs
Kit# 341-914 Contents List:
1 Complete Faceplate with Switches
1 Door Frame
1 Bottom Louver
2 Hinges
4 Hinge Screws
4 Hinge Spacers
8 Pan Head Screws
1 Wire Clip
1 Instruction Sheet Tab Brackets

20 E33 FPI Direct Vent Gas Insert
INSTALLATION
6) Place 2 screws through the screw holes on the hinge and place a
spacer over each screw.
7) Secure the hinge to the bottom flange of the firebox with 2 screws
from step 6. Repeat for other side.
Screw
Spacer
8) Align the left and right side hinge with the screw holes in the bottom
louver and secure in place using 3 screws per side.
9) Install the door frame by hooking the top flange over top of the glass
door, push in the bottom of the door frame to secure in place.
NOTE: To ensure the gap between the door frame and faceplate legs
are equal (approximately 1/2" on each side) you may need to slide
the door frame slightly to the left or right accordingly.
Door Frame Flange
10) Close the bottom louver.
Completed Faceplate & Door Frame Installation
Glass Door
5) Secure the bottom of the faceplate to the firebox flange using one
screw on each side.
NOTE: Ensure that the bottom of the faceplate leg is aligned with the
screw hole on the inner side of the firebox flange.
Faceplate secured to inner side of firebox flange.