
Table of contents
ii M2510022_en | Installation instructions Lambdamat LM 650-750 KOM
1 General ......................................................................................................................................................... 4
2 Safety............................................................................................................................................................ 5
2.1 Hazard levels of warnings ..................................................................................................................... 5
2.2 Qualification of assembly staff .............................................................................................................. 6
2.3 Personal protective equipment for assembly staff ................................................................................ 6
3 Design Information...................................................................................................................................... 7
3.1 Overview of standards .......................................................................................................................... 7
3.1.1 General standards for heating systems ..................................................................................... 7
3.1.2 Standards for structural and safety devices............................................................................... 7
3.1.3 Standards for heating water....................................................................................................... 7
3.1.4 Regulations and standards for permitted fuels .......................................................................... 8
3.2 Installation and approval ....................................................................................................................... 8
3.3 Installation site ...................................................................................................................................... 8
3.4 Chimney connection/chimney system................................................................................................... 9
3.4.1 Connection line to the chimney.................................................................................................. 10
3.4.2 Measuring port ........................................................................................................................... 11
3.4.3 Draught limiter............................................................................................................................ 11
3.5 Domestic hot water ............................................................................................................................... 12
3.6 Pressure maintenance systems ............................................................................................................ 13
3.7 Storage tank.......................................................................................................................................... 14
3.8 Return lift............................................................................................................................................... 14
4 Technology .................................................................................................................................................. 15
4.1 Dimensions ........................................................................................................................................... 15
4.2 Components and connections............................................................................................................... 16
4.3 Technical specifications ........................................................................................................................ 17
5 Installation ................................................................................................................................................... 19
5.1 Transport............................................................................................................................................... 19
5.2 Temporary storage................................................................................................................................ 19
5.3 Positioning............................................................................................................................................. 19
5.3.1 Fit the ash duct for ash removal of the combustion chamber (only with Lambdamat 750)........ 20
5.3.2 Bolting together the combustion chamber and heat exchanger................................................. 20
5.4 Positioning at the installation site .......................................................................................................... 21
5.4.1 Moving the boiler in the boiler room........................................................................................... 21
5.4.2 Operating and maintenance areas of the equipment................................................................. 21
5.5 Laying firebricks in the combustion chamber ........................................................................................ 22
5.5.1 General ...................................................................................................................................... 22
5.5.2 Laying firebricks ......................................................................................................................... 23
5.6 Installing the boiler ................................................................................................................................ 24
5.6.1 General information ................................................................................................................... 24
5.6.2 Installing the stoker unit ............................................................................................................. 24
5.6.3 Installing the hydraulic stoker unit.............................................................................................. 25
5.6.4 Fitting the burn back slide valve................................................................................................. 25
5.6.5 Installing the air controllers ........................................................................................................ 26
5.6.6 Fitting the immersion sleeves for the thermal discharge valve and undergrate sensor............. 27
5.6.7 Fitting thermal insulation to the boiler ........................................................................................ 27
5.6.8 Fitting the insulation base frame ................................................................................................ 28
5.6.9 Fitting the side panels ................................................................................................................ 31
5.6.10 Fitting various covers ................................................................................................................. 34
5.6.11 Fitting the door contact switch ................................................................................................... 35
5.6.12 Fitting the combustion chamber ash removal unit (optional) ..................................................... 37
5.6.13 Installing the underpressure controller....................................................................................... 39