Fröling PE1 Pellet 20 User manual

Assembly Instructions
Pellet boiler PE1 Pellet 20/35
Read and follow the instructions and safety informations!
Technical changes, typographical errors and omissions reserved!
M2030120_en-us | Edition 11/11/2020
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

Inhaltsverzeichnis
1 Supplementary instructions 4
2 Safety 5
2.1 Explanation of symbols 5
2.2 Permitted uses 6
2.3 Requirements at the place of installation 6
2.3.1 Approval for the heating system 6
2.3.2 Space required 7
2.3.3 Requirements for central heating water 7
2.3.4 Ventilation requirements for boiler room 8
2.3.5 Requirements for the heating system 9
2.3.6 Requirements for the installation room (boiler room) 9
2.3.7 Requirements for the fuel store 9
2.3.8 Hose lines 9
2.3.9 Combination with a storage tank 10
2.3.10 Requirements for the chimney connection 10
Basic data for designing the chimney connection 11
2.4 Safety devices 12
2.4.1 Position of safety devices 12
2.4.2 Description of safety devices 12
2.5 Safety markers 13
2.5.1 Mandatory signs 13
2.5.2 Prohibitions 14
2.5.3 Warning signs 14
2.5.4 Additional safety signage 15
2.5.5 Signage on the boiler 16
Notice of risks during installation 16
Notice of risks during operation 17
Notice regarding procedures in an emergency 18
2.5.6 Sign on fuel store 19
2.6 Residual risks 19
2.6.1 Basic risks 19
2.6.2 Risks from electricity 21
2.6.3 Danger from movement of the system 21
2.6.4 Danger from fire and explosion 22
2.6.5 Danger from high temperatures 23
2.6.6 Risks from flue gases, incorrect fuel and other equipment 24
2.7 What to do in the case of danger 26
2.8 Staff requirements 27
2.9 Personal protective equipment 30
2.10 Replacement parts 30
2.11 Environmental protection 31
2.12 The operator's responsibilities 31
3 Technical information 33
3.1 PE1 Pellet 20/35 dimensions 33
3.2 Components and connections 34
Inhaltsverzeichnis
2 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

3.3 Technical data 35
3.3.1 Emission data 36
3.4 External suction module 37
4 Assembly 38
4.1 Tools required 38
4.2 Transport 38
4.3 Positioning 38
4.4 Temporary storage 39
4.5 Install PE1 Pellet 40
4.5.1 Remove boiler from pallet 40
4.5.2 PE1 Pellet 35 – Prepare the boiler for transport and setup 41
4.5.3 Align the boiler with the floor 43
4.5.4 Prepare for room air-independent operation 43
4.5.5 Installing the discharge system 44
Installing the external suction module 44
Fit the suction hoses to the boiler 46
Assembly information for hose lines 47
4.5.6 Install the protective plate for the flue pipe 49
4.5.7 Electrical connection 50
Potential equalisation 51
Information on circulating pumps 52
4.6 Final installation steps 53
5 Start-up 54
5.1 Before commissioning / configuring the boiler 54
6 Decommissioning 55
6.1 Mothballing 55
6.2 Disassembly 55
6.3 Disposal 55
7 Notes 56
Inhaltsverzeichnis
Assembly Instructions PE1 Pellet 20/35 | M2030120_en-us 3

1 Supplementary instructions
These instructions ensure safe and efficient use of the (hereinafter referred to as the
“system"). These instructions are a component part of the system and must be kept
next to the system and within the immediate reach of staff at all times.
Staff must carefully read and understand these instructions before commencing all
work. All the safety instructions and operating guidelines specified in this manual must
be observed to ensure safety at work. In addition, the local accident prevention regula-
tions and general safety regulations apply to the area of application of the system.
Images in these instructions are intended solely to aid understanding and may differ
from the actual design.
NOTICE SAVE THESE INSTRUCTIONS!
Copyright
This instruction manual is protected by copyright.
This instruction manual must not be transferred to third parties, reproduced in any
form – even excerpts thereof – or the contents used and/or disclosed without the writ-
ten consent of Froling Ges.m.b.H. (hereinafter “manufacturer”), unless for internal pur-
poses. Failures to comply with this shall incur damages. The manufacturer reserves
the right to assert further claims.
The manufacturer holds the copyright.
© Froling Ges.m.b.H.
1Supplementary instructions
4 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

2 Safety
2.1 Explanation of symbols
Safety information
Safety information in these instructions is indicated by symbols. The safety information
is preceded by signal words which reflect the extent of the risk.
DANGER This symbol and signal word combination indicates a hazardous situation
which will lead to death or serious injury if it is not avoided.
WARNING This symbol and signal word combination indicates a hazardous situation
which could lead to death or serious injury if it is not avoided.
CAUTION This symbol and signal word combination indicates a hazardous situation
which could lead to slight or minor injuries if it is not avoided.
NOTICE This signal word indicates important, but not safety-related information e.g.
damage to property or pollution
Safety information in operating instructions
Safety information can refer to certain, individual operating instructions. To avoid dis-
rupting the flow of the text when you are performing the action, this safety information
is not incorporated in the operating instruction. The signal words set out above are
used.
Example:
❒Undo screw
❒CAUTION! Pinching hazard at cover
Take care when closing the cover.
❒Tighten the screw
Special safety information
The following symbols are used to draw your attention to particular hazards
Tips and recommendations
Italics indicate useful tips and recommendations as well as information for efficient and
smooth running.
Safety 2
Explanation of symbols
Assembly Instructions PE1 Pellet 20/35 | M2030120_en-us 5