Frenic 5000VG7S Series User manual

5000VG7S Series
INSTRUCTION MANUAL
High-Performance, Vector Control Inverter
INR-HF51306c-E
CT Use (150%)
VT Use (110%)
HT Use (200%/170%)
200V Series
0.75kW/FRN0.75VG7S-2
〜90kW/FRN90VG7S-2
400V Series
3.7kW/FRN3.7VG7S-4
〜400kW/FRN400VG7S-4
200V Series
1.5kW/FRN0.75VG7S-2
〜110kW/FRN90VG7S-2
400V Series
5.5kW/FRN3.7VG7S-4
〜500kW/FRN400VG7S-4
200V Series
3.7kW/FRN3.7VG7S-2
〜55kW/FRN55VG7S-2
400V Series
3.7kW/FRN3.7VG7S-4
〜55kW/FRN55VG7S-4
■Read all operating instructions
before installing, connecting
(wiring), operating, servicing, or
inspecting the inverter.
■Ensure that this instruction manual
is made available to the final user
of the inverter.
■Store this manual in a safe,
convenient location.
■The product is subject to change
without prior notice.
CAUTION

0-1
Instructions
Thank you for purchasing our FRENIC5000VG7S series inverter. This product is used to drive a 3-phase
induction motor at variable speed. As incorrect use of this product may result in personal injury and/or
property damage, read all operating instructions before using.
As this manual does not cover the use of function cords and option cards, etc., refer to FRENIC5000VG7S
Users Manual.
Safety Instructions
Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the inverter.
Familiarize yourself with all safety features before using the inverter.
In this manual, safety messages are classified as follows:
Improper operation may result in serious personal injury or death.
Improper operation may result in slight to medium personal injury or
property damage.
Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.
Instructions on use
·This inverter is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or
others, as fire may result.
·This inverter may not be used (as is) as a component of a life-support system or other medical device
directly affecting the personal welfare of the user.
·This inverter is manufactured under strict quality control standards. However, safety equipment must be
installed if the failure of this device may result in personal injury and/or property damage.
There is a risk of accident.
Instructions on installation
·Mount this inverter on an incombustible material such as metal.
There is a risk of fire.
·Do not place combustible or flammable material near this inverter, as fire may result.
·The inverter housed in IP00 (18.5kW or over) should be installed in a place where no one can touch it
easily.
Electric shock or injury may result.

0-2
·Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.
·Ensure that the inverter and heat sink surfaces are kept free from foreign matter (lint, paper dust, small
chips of wood or metal chips), as fire or accident may result.
·Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.
·When changing installation bracket position, use the attached screws, as injury may result.
Instructions on wiring
·Confirm that the phases and rated voltage of this product match those of the AC power supply, as injury
may result.
·Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.
·Do not connect a braking resistor directly to the DC terminals (P(+) and N(-)), as fire may result.
·When using DC power input, ensure that the fan power switching connector (CN RXTX) is correctly
engaged in the inverter as a trouble may occur.
·When using DC power input of 18.5kW or larger inverter, be sure to connect AC power to terminals R0
and T0 for a power supply of fan as a trouble may occur.
·Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral
sensors and equipment, as accident may result.

0-3
Instructions on operation
·Be sure to install the surface cover before turning on the power (closed). Do not remove the cover while
power to the inverter is turned on.
Electric shock may occur.
·Do not operate switches with wet hands, as electric shock may result.
·When the retry function is selected, the inverter may restart automatically after tripping. (Design the
machine to ensure personal safety in the event of restart)
Accident may result.
·When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
·As the STOP key is effective only when a function setting has been established, install an emergency
switch independently, and when an operation via the external signal terminal is selected, the STOP key
on the KEYPAD panel will be disabled.
Accident may result.
·As operations start suddenly if alarm is reset with a running signal input, confirm that no running signal is
input before resetting alarm.
Accident may result.
·When an alarm is activated, the motor coasts. If the motor needs to be stopped in such a case, install a
brake to the machine with the motor.
Accident may result.
·If AUTO RESTART is selected in the restart mode after momentary power failure (function code F14), the
inverter restarts automatically starting the motor rotation when the power is recovered.
Accident may result.
·When the tuning (function code H01) is started, the motor, machine or equipment starts and stops
repeatedly. Ensure safety before performing tuning.
Accident may result.
·If the user set the function codes wrongly or without completely understanding this user’s manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
·Do not touch inverter terminals when energized even if inverter has stopped.
Electric shock may result.
·Do not start or stop the inverter using the main circuit power.
Failure may result.
·Do not touch the heat sink or braking resistor because they become very hot.
Burns may result.
·As the inverter can set high speed operation easily, carefully check the performance of motor or machine
before changing speed settings.
Injury may result.
·Do not use the inverter braking function for mechanical holding.
Injury may result.
·During pre-excitation, the speed adjuster does not function and the motor may be rotated by load
disturbance. When using pre-excitation, therefore, also use the mechanical brake.
Injury may result.
·If improper data is set at the function code related with speed adjuster as in the case of setting high gain
abruptly, the motor may hunt.
Injury may result.

0-4
Instructions on maintenance, inspection, and replacement
·Wait a minimum of five minutes (15kW or less) or ten minutes (18.5kW or more) after power has been
turned off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage
between terminals P(+) and N(-) does not exceed 25V.)
Electric shock may result.
·Only authorized personnel should perform maintenance, inspection, and replacement operations.
(Take off metal jewelry, such as watches and rings. Use insulated tools.)
Electric shock or injury may result.
Instructions on disposal
·Treat as industrial waste when disposing it.
Injury may result.
Other instructions
·Never modify the product.
Electric shock or injury may result.
General Instructions
Although figures in this manual may show the inverter with covers and safety screens removed for
explanation purposes, do not operate the device until all such covers and screens have been replaced.

0-5
Warning Label Position
Inverter with a small capacity (15kW or lower)
Inverter with a middle capacity (18.5kW or higher)

0-6
Warning Label Position for Inside the Inverter

0-7
Compliance with UL/cUL Standards
1. Overview
The UL standard is an abbreviation for Underwriters Laboratories Inc. and is a safety standard for preventing
fires and other accidents, and protecting users, servicemen, and general people in the United States.
The cUL standard is a standard which the UL constituted to meet the CSA standard. Products approved by
the cUL standard are as valid as produces approved by the CSA standard.
2. Notes
See the following notes when you use your inverters as UL/cUL approved products.
CAUTION for UL/cUL requirements
・Hazard of electrical shock. Disconnect incoming power before working on this control.
・Dangerous voltage exists until charge lights is off.
・More than one live circuit.
・Use 60/75℃or 90℃copper wire only.
・A Class 2 circuit wired with class1 wire.
・Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal
connector sized for the wire gauge involved. connector must be fixed using the crimp tool
specified by the connector manufacturer.
・Connect the power supply to main power supply terminals via the Molded-case circuit
breaker(MCCB) or the earth leakage circuit breaker(ELCB) to apply the UL Listing Mark.
(See Instruction Manual basic connection diagram Fig.2-3-1).
・In case of using auxiliary control-power input (R0,T0), connect it referring to Instruction Manual Basic
connection diagram Fig.2-3-1.
・Solid state motor overload protection is provided in each model.
See Users Manual : MHT263□for details.

0-8
Tightening torque and wire range
1. 60℃/75℃copper wire
CT/HT Use
Inverter t
yp
e Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Volta
g
eFRN□
VG7S-2/4
Main
terminal Ground
Auxiliar
y
control-
p
owe
r
Control L1/R,L2/S,
L3/T U,V,W P1,P
(
+
)
P
(
+
)
,DB,
N(-)
Auxiliar
y
control-
p
owe
r
Control
0.75
1.5
14
(2.1)
2.2 12 (3.3)
14
(2.1)
14
(2.1)
3.7 8 (8.4) 10 (5.3)
5.5 6 (13.3) 8 (8.4)
10
(5.3)
7.5
31.0
(3.5)
31.0
(3.5)
8X2 (8.4X2) 6 (13.3) 6 (13.3)
11 6X2 (13.3X2) 4 (21.2) 4 (21.2)
14
(2.1)
15 4X2 (21.2X2) 3 (26.7) 12 (3.3)
18.5 6X2
(13.3X2)
3
(26.7)
22
51.3
(5.8)
51.3
(5.8) 3X2
(26.7X2) 4X2
(21.2X2)
4X2
(21.2X2)
10
(5.3)
30 119
(13.5)
2X2
(33.6X2)
1/0
(53.5)
3X2
(26.7X2)
8
(8.4)
37 1X2
(42.4X2)
3/0
(85)
4/0
(107.2)
45 2/0X2
(67.4X2)
4/0
(107.2)
1X2
(42.4X2)
6
(13.3)
55
239
(27)
119
(13.5)
3/0X2
(85X2)
1/0X2
(53.5X2)
2/0X2
(67.4X2)
4
(21.2)
75 2/0X2
(67.4x2)
3/0X2
(85X2)
4/0X2
(107.2X2)
2
(33.6)
3-
Phase
200V
90
425
(48)
239
(27)
10.6
(1.2)
6.2
(0.7)
600
(304)
4/0X2
(107.2X2)
250X2
(127X2)
1
(42.4)
16
(1.3)
24
(0.2)
3.7 12 (3.3) 14 (2.1)
5.5 10 (5.3) 12 (3.3)
14
(2.1)
7.5
31.0
(3.5)
31.0
(3.5) 8 (8.4) 10 (5.3)
11 6 (13.3)
10
(5.3)
15 4 (21.2)
8
(8.4)
18.5 3 (26.7) 6(13.3)
6
(13.3)
22
51.3
(5.8)
51.3
(5.8) 6X2
(13.3X2) 4 (21.2) 4 (21.2)
14
(2.1)
30 2 (33.6) 3 (26.7) 3 (26.7) 12(3.3)
37 1 (42.4) 2 (33.6)
45 3X2
(26.7X2)
2
(33.6) 1
(42.4)
10
(5.3)
55
119
(13.5)
2X2
(33.6X2)
1/0
(53.5)
3X2
(26.7X2)
8
(8.4)
75
119
(13.5)
2/0
(67.4)
3/0
(85)
4/0
(107.2)
90 3/0
(85)
4/0
(107.2)
1X2
(42.4X2)
6
(13.3)
110
239
(27)
1X2
(42.4X2)
1/0X2
(53.5X2)
1/0X2
(53.5X2)
4
(21.2)
132 350
(177)
400
(203)
3/0X2
(85X2)
3
(26.7)
160 3/0X2
(85X2)
3/0X2
(85X2)
4/0X2
(107.2x2)
2
(33.6)
200 4/0X2
(107.2X2)
250X2
(127X2)
300X2
(152X2)
1/0
(53.5)
220 250X2
(127X2)
300X2
(152X2)
350X2
(177X2)
2/0
(67.4)
280 400X2
(203X2)
400X2
(203X2)
250X3
(127X3)
315 250X3
(127X3)
250X3
(127X3)
300X3
(152X3)
3/0
(85)
355 600X2
(304X2)
600X2
(304X2)
400X3
(203X3)
3-
Phase
400V
400
425
(48)
239
(27)
10.6
(1.2)
6.2
(0.7)
350X3
(177X3)
350X3
(177X3)
500X3
(253X3)
250
(127)
16
(1.3)
24
(0.2)

0-9
VT Use
Inverter t
y
pe Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Volta
g
eFRN□
VG7S-2/4
Main
terminal Ground
Auxiliar
y
control-
powe
r
Control L1/R,L2/S,
L3/T U,V,W P1,P
(
+
)
P
(
+
)
,DB,
N(-)
Auxiliar
y
control-
powe
r
Control
0.75 14 (2.1)
1.5 12 (3.3)
14
(2.1)
14
(2.1)
2.2 8 (8.4) 10
(
5.3
)
3.7 6 (13.3) 8 (8.4)
10
(5.3)
5.5 8X2
(
8.4X2
)
6
(
13.3
)
6
(
13.3
)
7.5
31.0
(3.5)
31.0
(
3.5
)
6X2
(13.3X2)
8X2
(
8.4X2
)
10X2
(
5.3X2
)
14
(2.1)
11 4X2
(
21.2X2
)
3
(
26.7
)
3
(
26.7
)
12
(
3.3
)
15 6X2
(
13.3X2
)
6X2
(
13.3X2
)
18.5
3X2
(26.7X2) 4X2
(
21.2X2
)
4X2
(
21.2X2
)
10
(5.3)
22
51.3
(5.8)
51.3
(
5.8
)
3X2
(26.7X2)
3X2
(
26.7X2
)
3X2
(
26.7X2
)
8
(8.4)
30 119
(
13.5
)
1X2
(42.4X2)
2X2
(
33.6X2
)
2X2
(
33.6X2
)
37 2/0X2
(67.4X2)
4/0
(
107.2
)
1X2
(
42.4X2
)
6
(
13.3
)
45 3/0X2
(85X2)
1/0X2
(
53.5X2
)
2/0X2
(
67.4X2
)
4
(
21.2
)
55
239
(27)
119
(
13.5
)
2/0X2
(67.4X2)
3/0X2
(
85X2
)
4/0X2
(
107.2X2
)
2
(
33.6
)
75 4/0
(107.2X2)
4/0X2
(
107.2X2
)
250X2
(
127X2
)
3-
Phase
200V
90
425
(48)
239
(27)
10.6
(1.2)
6.2
(
0.7
)
250X2
(127X2)
300X2
(
152X2
)
350X2
(
177X2
)
1
(
42.4
)
16
(1.3)
24
(
0.2
)
3.7 10 (5.3) 12
(
3.3
)
14
(
2.1
)
5.5 8 (8.4) 10
(
5.3
)
7.5
31.0
(3.5)
31.0
(
3.5
)
6 (13.3)
10
(5.3)
11 4 (21.2)
8
(8.4)
15 3 (26.7) 6
(
13.3
)
6
(13.3)
18.5 4
(
21.2
)
4
(
21.2
)
14
(2.1)
22
51.3
(5.8)
51.3
(
5.8
)
6X2
(13.3X2) 3
(
26.7
)
3
(
26.7
)
12
(
3.3
)
30 1 (42.4) 2
(
33.6
)
37 3X2
(
26.7X2
)
2
(33.6) 1
(
42.4
)
10
(5.3)
45 2X2
(33.6X2)
1/0
(53.5)
3X2
(
26.7X2
)
8
(8.4)
55
119
(
13.5
)
3X2
(26.7X2)
2X2
(
33.6X2
)
2X2
(
33.6X2
)
75
119
(
13.5
)
3/0
(85)
4/0
(
107.2
)
1X2
(
42.4X2
)
6
(
13.3
)
90 1X2
(42.4X2)
1/0X2
(
53.5X2
)
1/0X2
(
53.5X2
)
4
(
21.2
)
110
239
(27)
1/0X2
(53.5X2)
2/0X2
(
67.4X2
)
3/0X2
(
85X2
)
3
(
26.7
)
132 3/0X2
(85X2)
3/0X2
(
85X2
)
4/0X2
(
107.2X2
)
2
(
33.6
)
160 4/0X2
(107.2X2)
250X2
(
127X2
)
300X2
(
152X2
)
1/0
(
53.5
)
200 250X2
(127X2)
300X2
(
152X2
)
350X2
(
177X2
)
2/0
(
67.4
)
220 350X2
(177X2)
400X2
(
203X2
)
500X2
(
253X2
)
280 4/0X3
(107.2X3)
250X3
(
127X3
)
300X3
(
152X3
)
3/0
(85)
315 300X3
(152X3)
300X3
(
152X3
)
400X3
(
203X3
)
355 350X3
(177X3)
350X3
(
177X3
)
500X3
(
253X3
)
3-
Phase
400V
400
425
(48)
239
(27)
10.6
(1.2)
6.2
(
0.7
)
500X3
(253X3)
600X3
(
304X3
)
600X3
(
304X3
)
250
(127)
16
(1.3)
24
(
0.2
)
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 230V maximum”
rated for 200V class input.
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 480V maximum”
rated for 400V class input.
Connect power supplies described in the following table as the input power supply for your inverters. (short circuit standard)
Inverter model Maximum input voltage Input power supply current
FRN0.75VG7S-2 - FRN90VG7S-2 AC230V
FRN3.7VG7S-4 - FRN400VG7S-4 AC480V 42,000A or less