Frigomat KISS 3 POWER Series Instructions for use

MANUALE D’USO E
MANUTENZIONE
OPERATING INSTRUCTIONS
AND MAINTENANCE
MANUEL D’UTILISATION ET
D’ENTRETIEN
Serie
KISS 3 POWER 01
KISS 3 POWER EMU 01

1 - ENGLISH
IMPORTANT
We recommend that you read this manual fully and carefully before using your
appliance.
It is in your interest to pay special attention to the warnings marked as follows:
Failure to comply with this signal causes very serious risks for health, death, and
medium and long term permanent damage.
Failure to comply with this signal can cause very serious risks for heath, death, and
medium and long term permanent damage.
Failure to comply with this signal can cause injuries or damage to the machine.
Comply with these warnings for your machine to work properly and/or to be serviced
correctly.
The machine can perform at best only through compliance with these warnings.
FRGMTMEB2DGT2916000

ENGLISH - 2
We congratulate you for having chosen to purchase a FRIGOMAT machine.
This manual, supplied together with the machine, must be considered an integral and
essential part and must be delivered to the final user. Before carrying out any operations,
we recommend studying these instructions carefully. Only by reading them carefully can
you obtain the maximum performance from your machine. The following pages carry all of
the indications required to perform installation, operation, adjustments and routine
maintenance correctly. FRIGOMAT S.r.l. reserves the right to carry out the modifications it
deems necessary to improve its product or the technical manual without prior warning,
inserting the variations in the subsequent editions.
Total or partial reproduction, adaptation or translations of this manual without prior written
consent by FRIGOMAT S.r.l is prohibited.
The machine is covered by warranty according to the terms illustrated in the "WARRANTY
CARD" supplied. It must be duly filled in and returned to:
FRIGOMAT s.r.l., via 1° Maggio, 28 26862 GUARDAMIGLIO (LODI) – ITALY
Please write the serial number of your machine in the field below.
Serial number
Dealer's stamp

3 - ENGLISH
1. TRANSPORTATION, HANDLING AND STORAGE ……… 4
1.1 Preliminary inspection and storage………………………… 4
1.2 Dimensions and weights of packaged machines …………… 4
1.3 Indications for decommissioning ……………… 4
2. MARKING AND GRAPHIC SIGNS ………………………………………… 5
3. GENERAL SAFETY STANDARDS …………………………………… 7
4. INSTALLATION ………………………………………… 8
4.1 Use ………………………………………… 8
4.2 Working limits ………………………………………… 8
4.3 Noise ………………………………………… 8
4.4 Supplied with machine ………………………………………… 8
4.5 Activation ………………………………………… 9
5. SAFETY DEVICES ………………………………………… 12
6. OPERATION ………………………………………… 13
6.1 Machine ………………………………………… 13
6.2 Control panel ………………………………………… 14
6.3 Production of SOFT ice cream ………………………………….. 17
6.3.1 Preliminary checks ...........………………………………… 17
6.3.2 Operation of gravity models ........................... ……… 18
6.3.3 Operation of pump models ........................... 21
6.4 Preservation ...............………………….........…………………… 24
6.5 Adjusting the texture …………….........…………………… 25
6.5.1 Adjusting the texture during ice cream production ........ 25
6.5.2 Adjusting the texture during creative production ........ 26
6.5.3 Adjusting the preservation temperature in the tank 27
7. MAINTENANCE ………………………………………... 28
7.1 Routine maintenance ………………………………………… 28
7.2 Extraordinary maintenance ………………………………………… 39
8. INSTRUCTIONS FOR IDENTIFYING FAULTS ………………… 44
8.1 Alarm management ………………………………………… 44
8.2 Troubleshooting ………………………………………… 45
9. APPENDICES .......................................................... A1
9.1 Technical data ………………………………………… A1
9.2 Refrigeration circuit layout ...................................………………. A2
9.3 Electrical system layout .......................................................... A3
9.4 Spare parts ...………………………………… A4

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1 TRANSPORTATION, HANDLING AND STORAGE.
1.1 PRELIMINARY INSPECTION AND STORAGE
The machine is transported at the risk and peril of the customer. If you notice any damage
to the packaging, immediately inform the carrier.
Inform the carrier immediately after opening the package if the machine is damaged even
if a few days after delivery.
It is always preferable to accept goods SUBJECT TO CLEARANCE.
The appliance must be handled with care; it can be damaged by falls and blows even
without exterior damages.
Storage temperature must be between 0° and +50°C, and humidity must be between 30
and 95% with no dew.
Once the appliance has been unpacked, the packaging must be kept in a dry place out of
the reach of children. If stored properly, it can be reused if the machine is moved.
1.2 DIMENSIONS AND WEIGHTS OF PACKAGED MACHINES
CRATE BOX PALLET
MODEL MEASUREMENTS
(CM)
WEIGHT N-G
(KG)
MEASUREMENTS
(CM)
WEIGHT N-G
(KG)
KISS 3 Power 90 x 60 x 109 200 - 225 90 x 60 x 109 200 - 210
1.3 INDICATIONS FOR DECOMMISSIONING
The machine contains electrical and/or electronic materials and can
contain fluids and/or oil. If it needs to be decommissioned or
disposed of, comply with the standards in force in the Country where
it is used.
Even packaging materials (crates or boxes) must be divided by type
and disposed of in compliance with Standards in force in the Country
where it is used when the machine is decommissioned.

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2. MARKING AND GRAPHIC SIGNS
The machine is provided with an identification plate and several pictograms. They must be
known along with the manual to guarantee safe use.
Machine data plate
The adhesive plate applied on the rear enables to
identify the model. It includes the following indications:
Name and address of the manufacturer; machine
model and version; serial number; nominal electrical
features; type and weight of gas used; year of
manufacture.
Indication
Lifting equipment attachment points.
This plate indicates the points where the lifting hooks
must be placed in order to carry out this operation
safely. Use a Phillips screwdriver unscrew the two
side panels of the machine and position the lifting
equipment in the relevant points, making sure that
they cannot accidentally slip off during lifting
operations.
Attention!
Maintenance reserved for qualified personnel. This
plate applied on the rear panel prohibits extraordinary
maintenance and/or repairs to any one but authorised
personnel, whose address is indicated in the space
provided.
Attention!
Do not touch with your hands.
This plate applied on the left side panel of the
machines with air cooling indicates that the heat
exchanger can only be cleaned using a brush or
suction device.

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Attention!
High voltage inside; electrocution hazard.
This plate is applied on the electrical box and warns
the operator that the maintenance of the
electrical/electronic components is reserved for
qualified personnel.

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3. GENERAL SAFETY STANDARDS
Strictly observe the general safety and accident-prevention standards listed hereafter:
- Use of the machine is NOT suitable for persons (including children) having reduced
physical, sensorial or mental abilities, or lacking in experience and knowledge,
unless supervised or trained on using the machine by a personal responsible for
their safety.
Children must be supervised to avoid them playing with the machine.
- Use of the machine is reserved for operators only, who have read, understood and
acknowledged all that is included in this manual.
- It is forbidden to remove or tamper with the safety systems installed on the
machine.
- While the appliance is operating, it is mandatory to check that danger situations for
persons do not occur. Should these conditions occur, stop the appliance
immediately.
- When you have finished working with the machine, it is mandatory to cut power by
acting on the master switch.
- When unusual noise or anomalous functioning is perceived, it is mandatory to
immediately stop operations in progress and to search for the cause of these
irregularities. If in doubt, avoid improper operations by contacting the technical
assistance service of the manufacturer.
- Any tampering or modification of the machine automatically entails the immediate
termination of the warranty and relieves the manufacturer of all and any liability for
direct or indirect damage caused.
- It is mandatory to check that the place where the machine is installed is ventilated
and correctly illuminated. The surface where the appliance is installed must be
solid, flat and levelled.
- During loading, unloading and handling operations, it is mandatory to use
equipment with a capacity adequate for the mass (weight) of the machine, using
hoisting devices and accessories with features and state of use suitable for the
purpose.
- Use only original FRIGOMAT spare parts when performing maintenance. The
manufacturer will not be held liable for damage caused by use of non-original spare
parts. Use of non-original spare parts entails automatic termination of the warranty.
- It is mandatory to position the machine far away from equipment which emits
electromagnetic radiation which could cause the circuit boards to malfunction.
- If fire-prevention equipment is necessary use types which are compatible with the
presence of voltage on board.
- It is forbidden to wear long and loose apparel, ties, jewellery, scarves or similar
clothing which could get caught in the moving parts of the machine.
- Hair must be tied back and shirt-sleeves tight.

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4. INSTALLATION
4.1 USE
Appliance suitable for preservation and batch freezing of soft ice cream mixtures,
according to use allowed by Law.
4.2 WORKING LIMITS
Do not use the machine with inconstant power supplies or +/- 10% beyond the value
indicated on the plate or with the power cable damaged;
Do not use the machine in explosive atmospheres;
Do not wash the machine with high-pressure water jets or with harmful substances;
Do not expose the machine to excessive heat or humidity;
Do not use unbalanced mixtures and/or amounts which do not comply with the
specifications carried on the packs.
Use not expressly indicated in this manual is to be considered improper and therefore
must be strictly avoided.
The manufacturer will not be held liable for direct or indirect harm to persons or animals or
damage to objects caused by improper use of the machine.
4.3 NOISE
SOUND EMISSION LEVEL EXPRESSED IN DECIBELS (measurement method A)
As foreseen by Machinery Directive 89/392 EN 23741 Standard
(A-weighted equivalent continuous sound pressure level)
MODEL LEVEL (A)
KISS 3 Power < = 70 dB (A)
4.4 SUPPLIED WITH MACHINE
- Scrapers
- Brushes
- Gasket extractor
- O-ring kit
- Rubber seal
- FRIGOMAT lubricant
- Use and maintenance manual
- Declaration of conformity
- Warranty certificate
-

9 - ENGLISH
4.5 ACTIVATION (FOR THE TECHNICIAN)
FRIGOMAT declines all and any liability for damage caused by failure to comply with the
following indications. This lack of compliance causes the warranty to terminate.
Connection of the machine to the water mains must be performed in compliance with
national regulations of the Country where the machine is installed.
To commission the machine, bring it to the place of use, checking what is requested for its
installation:
1. Electrical power supply 3 phases + neutral + earth (5 wires - 400V three-phase
mod.)
Electrical power supply 3 phases + earth (4 wires - 220V three-phase mod.);
2. Cold water mains supply (13° - 20°C, only water mod.);
3. Condensation water drain (only water mod.).
xMake sure the appliance is positioned on a solid, stable, flat and levelled surface.
xLeave at least 10 cm from the panel on the right hand side and 30 cm from the panel on
the left hand side. For machines with water condensation, the distance between the
wall and the side panels must be 10 cm. In any case, the rear panel must be at just 5
cm from the wall or other obstacles.
xCheck the exact correspondence between the voltage and power of the mains
compared to the values carried on the data plate applied on the rear panel.
xConnect the machine to the electrical power supply system. Install a omnipolar master
switch upstream the appliance with minimum contact opening of 3 mm of adequate
power, with a fuse and circuit breaker protective system. Use an approved interlocking
plug to allow only the open circuit to connect and disconnect.
xThe cable must be well laid, without being rolled-up or overlapped. It must not be
exposed to blows or tampering. It must not be in the vicinity of liquids or water and heat
sources. It must not be damaged in any way. If so, before connecting the machine to
the mains, have it replaced by qualified personnel with another having a 5G4 H07RN-F
(400 V version) or 5G6 H07RN-F (220 V/3 version).
xFor safety purposes, make sure the earthing system to which the machine plug is
connected is compliant with standards and perfectly efficient.

ENGLISH - 10
xIf needed, carry out an equipotential bonding,
using the screw placed on the rear of the machine
below the frame and marked with the symbol
shown to the left.
xMake sure that the cold water supply line intended
for condensation has pressure values between 1
and 3 BAR (between 100 kPa and 300 kPa) and
temperature between 13° and 20°C (water mod
only).
xConnect the cold water supply pipe intended for
condensation onto the machine inlet as shown in
the figure. Use a Ø1/2” fitting and place a gate
valve within the operator's reach (water mode
only).
xConnect the condensation water drain pipe onto
the machine outlet as shown in the figure, using a
Ø1/2” fitting(water mode only).
xAlways use new pipes suitable for hot water and
for pressure up to 10 bar both for delivery and
draining. Never use worn or consumed piping. Use
suitable DIN 3017 hose clamps (water mode only).
xThe drain pipe must have an inclination of at least
3 cm for each meter of length (water mode only)..
xAfter having connected the water inlet and outlet
pipes, with the machine stopped, open the cut-off
cock and make sure that water does not leak from
the drain (water mode only).
xTurn off the master switch and press the
PRODUCTION button to check the following:
1. Beater motor rotation direction.
The machine is equipped with a sophisticated
electronic system which is able to automatically
detect if the beater motor rotation direction is
the correct one (anti-clockwise).
If the phases are inverted in the plug, after a
few seconds of operating in production mode,
the machine stops and the display shows the
relative alarm message.

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To connect the phases properly cut the power
and invert the two phase wires in the plug.
2. Condensation pressure (water models
only).
With the machine in production mode, after a
few seconds condensation water must come
out of the drain pipe at a temperature of about
35°C. If this is not the case, the pressure switch
valve shown in the figure must be adjusted.
Three-phase machines are powered with three-phase + neutral lines: be careful never to
connect the phase lines with neutral. FRIGOMAT will not be held liable for damage to the
machine deriving from non-compliance with this rule.
xOperating temperature should be between 15° and 35°C.
xHumidity should be between 30 and 60%.
FRIGOMAT s.r.l. will not be held liable for personal harm and/or damage to objects
deriving from incorrect installation and/or by failure to comply with work accident-
prevention standards. Never intervene on the machine with your hands, neither during
normal operating cycles or during cleaning and maintenance, without first having stopped
the machine by pressing the STOP button and having turned off the master switch. Never
clean the appliance using a high-pressure water jet. Never shut the water cut-off cock
while the machine is running. Be careful never to damage the power cable. If so, have it
replaced.
Machines with water cooling which are left in places at a temperature below or close to
0°C, must first have all the water drained from the condenser.

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5. SAFETY DEVICES
Shearing-prevention safety device: Implemented by means of a micro and a safety
circuit compliant with European standards; it intervenes by blocking the beater motor when
the dispenser door is removed.
Motor overheating safety device: Implemented by means of automatic reset thermal-
current sensors or thermal relays; they protect the machine's beater motors from
overloads, by signalling the relative alarm message on the display, emitting an intermittent
acoustic signal and enabling to reset directly from the push button control panel.
Semi-hermetic compressor motor overheating safety device: Implemented by means
of an automatic reset thermal relay; it protects the machine compressor motor operation
from overloads, by signalling the relative alarm message on the display, emitting an
intermittent acoustic signal and enabling to reset directly from the push button control
panel.
Chiller circuit over-pressure safety device: implemented by the approved automatic-
restoration safety pressure switch; it protects the integrity of the chiller circuit from
overpressure.
Protection against short circuit of auxiliary utilities: Implemented by fuses which
intervene on the logic unit or auxiliary power supply in the event of short-circuits.
SELV safety circuit: the push button control panel is powered at low voltage by means of
an approved dual-insulation safety transformer, protected against short circuits by fuses.

13 - ENGLISH
6. OPERATION
6.1 MACHINE
1. Tank lid
It prevents the product in the tank from
coming into contact with dust or other
impurities.
2. Control panel
Enables to select the work programs.
3. Door
Closes the cylinder hermetically during the
processing phases. It can be easily
removed for cleaning.
4. Dispenser lever
Allows the operator to dispense the
product.
5. Drip tub
It collects ice cream residues that might
remain on the door after dispensing the
product.
6. Drip drawer
Collects leakage of liquid from the cylinder
gland follower.

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6.2 CONTROL PANEL
1. STOP
In whatever operating phase the machine is in, pressing the
STOP key stops the machine and cancels the function in
progress.
2. MIX / SET
Regardless of the operating phase the machine is in,
pressing the MIX button will only start the beater motor. The
"MIX safety Timer", which automatically stops the beater
motor after 30', is active for this function.
3. PRODUCTION / CONFIRM (ŻŹ)
This button has 2 functions:
1. In whatever operating phase the machine is in, pressing
the PRODUCTION key turns on the key's LED and
starts batch freezing the product according to the
texture value set for this function.
2. During programming, by pressing the CONFIRM key it
is possible to confirm the value of the selected
parameter.

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4. PRESERVATION / DOWN (ź)
This button has 2 functions:
1. In whatever operating phase the machine is in, pressing
the PRESERVATION key turns on the key's LED and
starts preserving the product in the tank according to
the texture value set for this function and relative to the
latest working programme selected.
2. During programming, by pressing the DOWN key it is
possible to reduce the value of the selected parameter.
5. CREATIVE / UP (Ÿ)
This button has 2 functions:
1. (Programming step P5=1 - default) The CREATIVE
function allows to make products that require low
textures, such as frozen yogurts, sorbets, fruit and
cream parfaits, mousses, etc.
(Programming step P5=2 – contact the technician to
enable this function) With P5=2 the CREATIVE
function is replaced by a second ice cream batch
freezing cycle with a variety of customisations. It is
particularly recommended to process even very special
mixtures.
In whatever operating phase the machine is in, pressing
the CREATIVE FUNCTION key turns on the key's LED
and starts processing the product according to the
texture value set for this function.
2. With the machine in the program, by pressing the UP
key it is possible to increase the value of the selected
parameter.
6. LED SET
The flashing LED tells the user that the dispenser lever is
open position.
7. LOW MIXTURE LED
The LED turns on when there is not enough liquid mixture in
the tank.

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TANK MIXING CONTROL (OPTIONAL)
1. MANUAL TANK MIXING CONTROL WITH MACHINE IN STOP and/or MIX MODE.
With the machine in STOP and/or MIX mode, by
pressing the STOP and MIX keys a few seconds, the
display shows the AGT lettering and enables
continuous mixing in the tank.
Press the STOP key to stop mixing in the tank.
The "MIX safety Timer", which automatically stops the
beater motor after 30', is active for this function.
2. MANUAL TANK MIXING CONTROL WITH MACHINE IN PRODUCTION MODE.
With the machine in PRODUCTION mode, by
pressing and holding the PRODUCTION key for at
least 3", the display shows the AGT lettering and
enables continuous mixing in the tub.
Press and hold the PRODUCTION key again for at
least 3" to stop mixing in the tub.
3. MANUAL TUB MIXING CONTROL WITH MACHINE IN CREATIVE PRODUCTION
MODE.
With the machine in CREATIVE PRODUCTION mode,
by pressing and holding the CREATIVE key for at
least 3", the display shows the AGT lettering and
enables continuous mixing in the tub.
Press and hold the CREATIVE key again for at least
3" to stop mixing in the tub.
4. MANUAL TUB MIXING CONTROL WITH MACHINE IN PRESERVATION MODE.
With the machine in PRESERVATION mode, by
pressing and holding the PRESERVATION key for at
least 3", the display shows the AGT lettering and
enables continuous mixing in the tub.
Press and hold the MIXING key again for at least 3" to
stop mixing in the tub.
+

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6.3 PRODUCTION OF SOFT ICE CREAM
6.3.1 PRELIMINARY CHECKS
After having installed the machine in compliance with the instructions of chapter 3 and
having accurately washed and sanitised it, according to the instructions contained in
chapter 7, proceed to conduct the preliminary checks listed below before starting to make
any ice cream:
-Make sure that the gate valve of cold water
for condensation is open (water models
only).
-Make sure the master switch is closed and
that the machine is powered correctly.
-Make sure that the door, the gland follower
and the mixer have been installed correctly
on the machine. Check that the lever of the
dispenser door is in closed position.
To avoid any malfunction or damage to the machine, it is necessary to also conduct the
checks below on the product you wish to use:
-Check that the mixture has been made and
balanced expressly for use in soft machines.
-Check the mixture is fluid, even and well
combined.
-Always mix before pouring the mixture in the
tub.
-NEVER use mixtures containing solid parts,
even small ones (eg: strawberry pips,
chopped granola, etc.), as they might
damage some parts of the machine.
To achieve maximum performance from the
machine, we recommend always mixtures
stored at 4°C.

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6.3.2 OPERATION OF GRAVITY MODELS
-Lift the lid and remove the power supply
needle from the bottom of the tank.
-Pour the mixture into the tank, strictly
observing the minimum and maximum
amounts listed in the table below:
MODEL MIN. (litres) MAX. (litres)
KISS 3 Power G 4 12 x 2
-Press the MIX key and leave the beater to
turn for about 2-3 minutes.
-In the meantime, place the power supply
needle back at the bottom of the tank.
-Select the desired volume increase by
placing the mix inlet regulator on one of the
seven possible positions. The higher the
value, the higher the amount of mixture
introduced into the cylinder and, as a result,
this reduced the amount of air in the ice
cream. Vice versa, positioning the mix inlet
regulator on positions closer to 1 increases
the amount of air in the product.
The 0 position corresponds to a complete closure of the inlet hole of the mixture and
therefore this must NEVER be used when producing the ice cream.
Particularly thick mixtures require placing the regulator on positions close to the highest
values (4,5 or 6), otherwise there is the rich of blocking the machine owing to insufficient
supply from the batch freezing cylinder.

19 - ENGLISH
Changes to the increase in volume after each
change on the control will be visible only the
complete replacement of the ice cream in the
batch freezing cylinder.
-After filling of the batch freezing cylinder,
discharge excess air by placing a container
under the tap and slowly lowering the
dispenser lever.
This operation facilitates proper filling of the
batch freezing cylinder, preventing the formation
of ice, which might block the beater during the
subsequent batch freezing stage and trigger the
machine's alarm.
-Lower the tank lid to prevent that, during
processing, dust and other impurities may
come into contact with the product.
-Press the PRODUCTION key to start the
production of soft ice cream (fig.1) or press
the FUNZIONE CREATIVE FUNCTION key
to start the production of frozen yogurts,
sorbets, fruit and cream parfaits, mousses,
etc (fig.2).
-Three flashing lines are shown on the display
for a few seconds to confirm the automatic
cycle has been selected; subsequently,
during batch freezing, the instantaneous
consistency numerical value is displayed.
-At the end of the production cycle, once the
consistency setting related to the desired
function has been reached, the machine
stops automatically. The ice-cream is ready
to be extracted.
Fig.1
Fig.2