Friulco M46 User manual

M46
DOUGH DIVIDER + ROUNDER

1. GENERAL INFORMATION AND SAFETY SPECIFICATIONS
The dough divider M46 + rounder has been designed and manufactured to cut and round pizza and
some types of bread dough portions (at room temperature).
The dough is extruded through an auger, cut by a knife and then rounded.
This machine must be used ONLY after having carefully read this manual.
The protection covers and doors of the M46 prevent any possibilities of reaching dangerous or
moving parts.
2. INDICATION OF DANGEROUS POINTS, OF RESIDUAL RISKS AND OF THE PRECAUTIONS TO BE TAKEN
CAUTION: through the exit dough hole you can reach a dangerous part of the machine with your
hand, i.e.the knife.
DO NOT introduce your hand in this hole.
Always place the machine on an even (level) flooring.
In order to ensure a correct ventilation of the motors which are placed at the back, make sure to
leave at least twenty centimetres clearance between the machine and the wall or other equipment.

3. DESCRIPTION OF THE CONTROL DEVICES AND OF THEIR FUNCTION
The machine has an emergency push button (Ref.37), a start push button (Ref.38), a stop push button
(Ref.39), a selector (Ref.40) and a weight regulation knob (Ref.41).
To start the machine, press on the green start push button and turn the selector to position
1(towards right) in order to operate.

To stop the machine, press on the red push button.
The weight regulation knob (Ref.41) is used to increase or decrease the portions weight but if turned
beyond the minimum point(-), it can work as a “reset” device: the knife is brought back to its original
position, if displaced.
The emergency push button (Ref.37) must be used ONLY in case of emergency. If activated, it must
be unblocked turning it clockwise.

4. FORBIDDEN USES AND REASONABLY FORESEEABLE INCORRECT USES
WARNING: do not introduce into the machine frozen, half frozen dough or other products which
are not foreseen in this manual.
Should there be one or more dough balls accumulated thus blocking the dough exit hole, do not take
them away while the machine is on. Always turn off the machine before proceeding with the
cleaning. Open a door or unplug it.
DO NOT wash the machine with water jets.
5. TRANSPORT, LIFTING AND INSTALLATION
5.1. The machine is placed on a wooden pallet, fixed onto it with iron angles and plastic band.
It is then closed from above with a cardboard box without bottom and strapped to the pallet.
Each cardboard box contains a complete machine, its operating and maintenance manual with
declaration of conformity.
5.2. To extract the machine out of its packing, you need to cut the straps and lift the cardboard box
up.
CAUTION: two persons are necessary to take away the dough rounder (lower part of the machine)
from the pallet.
These two persons can then take away the upper part of the machine (dough divider) from the pallet.
Place again the dough rounder under the dough divider and plug it into the socket of the divider.
CAUTION: in order to ensure a correct ventilation of the motors which are placed at the back, make
sure to leave at least twenty centimetres clearance between the machine and the wall or other
equipment.
Before connecting the machine, plug the dough rounder into the divider socket (Ref.24) placed
underneath.
CAUTION: The dough rounder must be correctly coupled with the divider.
Dough exit hole

The machine is provided with three motors and a regulatory “Schuko” plug.
Make sure that the tension and the frequency correspond to those indicated on the machine data
plate and that the intake is grounded and properly protected against overloading.
N.B. The protection grade is I.P.55.
Place the machine far from any heat sources, the temperature around the machine should never be
higher than 55° C.
6. CLEANING AND SANITATION
Before using the machine for the first time, wash all the parts that come into contact with food
with a sponge, warm water and liquid detergent.
CAUTION: DO NOT wash the machine with water jets.
7. REGULATION
The best regulation for the M46 is done by steps since it should suit the different types of dough.
7.1. The M46 can prepare dough portions from 70 to 250 grams.
7.2. For more accuracy in the regulation of the weight, use the knob ref.41.
7.3. Weigh the first dough balls, if they are smaller than foreseen, turn the knob “Weight” towards
+, if they are bigger, turn the knob towards -.
7.4. Repeat this operation until you get the required weight.

8. USE
8.1. Prepare the dough with a normal spiral mixer.
8.2. The mixing time should be 5 –10% less than for a manual dough portioning and rounding.
8.3. IMMEDIATELY place the dough just prepared into the divider hopper without adding flour or
oil.
8.4. Begin at once the cutting and rounding operation of the dough without stopping the machine
until the dough hopper is empty. DO NOT leave part of the dough inside the hopper.
The above suggestions are to prevent the rising process of the dough.
8.5. Press on the green push button to connect the machine. Turn the black selector to start the
machine.
8.6. Take the portions from the chute and place them into their proving drawers.
8.7. Stop the machine turning the black selector and disconnect it completely pushing on the red
push button.
9. DISASSEMBLY AND CLEANING
DOUGH DIVIDER
9.1. WARNING: before opening any part of the machine, switch the machine off and pull the plug.
Before opening or disassembling any part of the machine, be sure that the motors are off.
9.2. Open the front door (Ref.1).
9.3. Seize the knife protection plate (Ref.2) together with the knife (Ref.8) and pull them outwards.

9.4 Loosen the knobs (Ref.3) in order to free the cone (Ref.4), turn it slightly (clockwise) and take it
out of its place.
9.5 Open the cover (Ref.33) and take away the dough hopper (Ref.34) lifting it.
KNOB

9.6 Unscrew the knob (Ref.29) placed at the back of the machine.
9.7 Take out the oval section bar (Ref.6) and the auger (Ref.5).
9.8 Take away the body (Ref.7) from the auger.

9.9 Clean the sensor (Ref.43) with a soft cloth.
9.10 Clean everything and before reassembling, remove possible dough remains from the
interlocking areas.
9.11 Reposition the auger body (Ref.7) making sure that its reference slot matches the
reference pin.
9.12 Reposition the central bar (Ref.6) inside the auger (Ref.5) which must fit at the two
pins of the flanged shaft support (Ref.32).
9.13 Make sure that the central bar is correctly fitted in the groove of the reducer bridge
(Ref.30) and fix everything with the knob (Ref.29).

9.14 Insert the cone (Ref.4) and tighten it with the two knobs (Ref.3).
9.15 Reposition the hopper (Ref.34) making sure that the back centring holes match the
pins on the machine body.
9.16 Position the knife protection plate (Ref.2) matching it with the spacers (Ref.3).
9.17 Position the knife (Ref. 8) and make sure that it is correctly placed flat.

DOUGH ROUNDER
9.18 Pull the plug (Ref.24).
9.19 Pull the machine out in order to take out the central cone (Ref.3).
9.20 Unscrew the two knobs (Ref.1) and take out the central cone (Ref.3) by its handle (Ref.2).
WARNING: this part is very heavy.
9.21 The central cone (Ref.3) and the base (Ref.14) may be cleaned with a damp cloth with
water and food sanitizer.
9.22 The reassembly is in reverse of the disassembly.
Always remember to try the machine without dough after each cleaning.
As far as the cleaning of the housing is concerned, a daily dry cleaning of all dough and flour remains
is sufficient. We remind you that the housing of the machine should NEVER be washed with sodium
hypochlorite-based solutions or with abrasive detergents since these could damage the external
parts of the machine.

WARNING: do not wash the machine with water jets for safe working.
10. REGULAR MAINTENANCE
The machine does not need any peculiar lubrications and maintenance.
Regularly check the good state of the mains cable.
Turning the weight regulation knob beyond the minimum point (beyond the sign -), the knife
(Ref.12) goes back to its original position.
11. REPAIR
For repairs, controls or replacement of damaged parts, we suggest you to apply directly to the
manufacturer or to replace the damaged parts with equivalent materials, especially as far as safety
is concerned:
- power cord with plug(2 phases + ground)
- switch (push button)
Before any mechanical or electrical maintenance, it is compulsory to switch the machine off and to
pull the plug.

WARNING: the repairs are to be carried out by qualified people.
Regularly check that the emergency push button is correctly working and check the good conditions
of the power cord and plug.
12. LOUDNESS
The pondered equivalent continuous level of acoustic pressure A produced by the machine while
operating under load is under 70 decibels(A) and that the maximum pondered instantaneous value
of acoustic pressure C is under 130 decibels.
13. ESSENTIAL REQUIREMENTS
All our machines have been designed and manufactured strictly in compliance with the current
national and international norms, more particularly:
UNI EN ISO 7010: 2015.
UNI EN ISO 12100: 2010.
UNI EN ISO 13849-1: 2016.
UNI EN ISO 13857: 2008 + EC1: 2010.
UNI EN ISO 14119: 2013.
UNI EN ISO 14120: 2015.
CEI EN 60204-1: 2006 + EC1: 2010.
UNI EN 1672-2: 2009.
Once assembled and before being packed, all our machines undergo a checking test to control:
Earth continuity
Dielectrical rigidity
Insulation
Starting of the machine empty, recording: the absorbed power, the applied tension, absorbed
Ampères.

REFERENCE
CODE
DESCRIPTION
QUANTITY
1
C.200.502.0
DOOR ASSEMBLY
1
2
C.200.501.0
PROTECTION PLATE ASSEMBLY
1
3
C.602.509.0
PROTECTION PLATE SPACER
2
4
A.602.225.0
CONE
1
5
P.602.003.0
AUGER
1
6
P.602.004.0
CENTRAL SHAFT
1
7
C.602.501.0
AUGER BODY
1
8
C.600.019.0
KNIFE
1
9
C.602.021.0
KNIFE SUPPORT BLOCK
1
10
X.802.0046
FLANGED BRONZE BUSHING
1
11
C.602.503.0
KNIFE GEARBOX SHAFT
1
12
C.600.514.0
FRONT LEG SUPPORT
1
13
X.803.0150
REFLECTOR
1
14
C.600.014.0
DOOR CLAMP
1
15
C.600.510.0
INSIDE RIGHT PANEL
1
16
C.600.502.0
RIGHT PANEL
1
17
X.802.0211
GEARBOX
1
18
C.602.505.0
MICRO OPERATING CAM
1
19
A.602.118.0
MICRO SUPPORT
1
20
X.803.0020
MICROSWITCH
1
21
X.803.0019
CABLE GLAND PG9
1
22
M.005.006.0
KNIFE MOTOR 230 V 50 HZ
1
22 B
R.005.001.0
KNIFE MOTOR 115V 60 HZ
1
23
C.600.515.0
REAR LEG SUPPORT
1
24
X.803.0124
IEC SOCKET
1
25
C.600.506.0
REAR PANEL
1
26
X.803.0050
REMOTE CONTROL SWITCH
3
27
X.803.0168
FEEDER
1
28
X.803.0175
RELAY
1
29
X.802.0209
KNOB
1
30
X.802.0166
GEARBOX
1
31
P.005.000.5
MOTOR 230 V 50 HZ
1
31B
P.005.003.1
MOTOR 750 WATT
1
32
P.686.002.1
FLANGED SHAFT
1
33
C.200.503.0
COVER ASSEMBLY
1
34
C.600.503.0
HOPPER
1
35
C.600.509.0
INSIDE LEFT PANEL
1
36
C.600.501.0
LEFT PANEL WITH CONTROL DEVICES
1

37
X.900.0001
EMERGENCY PUSH BUTTON
1
38
X.900.0003
GREEN PUSH BUTTON/ON
1
39
X.900.0004
RED PUSH BUTTON/OFF
1
40
X.900.0006
BLACK SELECTOR
1
41
A.602.407.0+A.602.406.0
WEIGHT REGULATION
KNOB+GRADUATED RING
1
42
C.200.500.0
PHOTOCELL ASSEMBLY
1
43
X.803.0165
PHOTOCELL
1

M46/2

REFERENCE
CODE
DESCRIPTION
QUANTITY
1
X.802.0225
S/S KNOB
2
2
R.601.010.0
CONE HANDLE
1
3
R.681.004.0
CENTRAL CONE
1
4
R.900.001.0
GEARS PROTECTION
1
5
R.606.012.0
CONE DRIVE FLANGE
1
6
R.606.013.0
COUNTERFLANGE
1
7
R.200.003.0
GEARS ASSEMBLY
1
8
X.801.0010
BEARING
2
9
R.606.009.0
FLANGE SPACER
2
10
R.600.006.0
COUNTERWEIGHT
1
11
R.606.003.0
DRIVING FLANGE
1
12
X.801.0008
BEARING
2
13
R.600.011.0
REAR PANEL
1
14
R.681.003.0
LARGE CIRCULAR BASE
1
15
R.606.001.1
PULLEY
1
16
R.606.000.3
GEARBOX SUPPORT CLAMP
1
17
M.005.006.0
MOTOR 230 V 50 HZ
1
17 B
R.005.001.0
MOTOR 115 V 60 HZ
1
18
X.802.0171
GEARBOX SW 050 1:7.5
1
19
R.601.000.0 +
R.606.002.0
SUPPORT SPOKE
1
20
R.600.012.0
PROTECTION BOTTOM
1
21
R.650.011.0
FOOT
4
22
X.802.0212
BLOCKING INSERT
4
23
R.600.013.0
FRONT PANEL
1
24
X.803.0009
CABLE WITH SCHUKO PLUG
1
24B
X.803.0010
CABLE WITH UL USA PLUG
1
25
X.802.0006
TRAPEZOIDAL BELT
1
26
C.602.510.0
BLOCKING ROD
1
27
C.600.517.0
GUARD
2
28
C.600.518.0
PROTECTION GRID
1
29
R.200.002.0
REMOTE SWITCH POWER CORD
1