FRO­NIUS Datamanager Galvo User manual

/ Perfect Charging / Perfect Welding / Solar Energy
42,0426,0173,EA 006-01122015
Fronius Datamanager
Galvo - Symo - Primo - Eco
Operating Instructions
System monitoring
EN-US

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EN-US
Dear reader,
Introduction Thank you for the trust you have placed in our company and congratulations on buying this
high-quality Fronius product. These instructions will help you familiarize yourself with the
product. Reading the instructions carefully will enable you to learn about the many different
features it has to offer. This will allow you to make full use of its advantages.
Please also note the safety rules to ensure greater safety when using the product. Careful
handling of the product will repay you with years of safe and reliable operation. These are
essential prerequisites for excellent results.

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EN-US
Contents
General Information 5
General ...................................................................................................................................................... 7
General ................................................................................................................................................. 7
Available Versions of Fronius Datamanager......................................................................................... 7
Applicable DATCOM Components ....................................................................................................... 7
Prerequisites for Operation ................................................................................................................... 8
Notes regarding Radio Certification ...................................................................................................... 9
Scope of Supply.................................................................................................................................... 9
Configuration Examples........................................................................................................................ 10
Calculating the data volume....................................................................................................................... 12
General ................................................................................................................................................. 12
Firmware versions for calculating the data volume...............................................................................12
Calculating Data Volumes..................................................................................................................... 12
Calculation examples............................................................................................................................ 13
General information for the network administrator..................................................................................... 15
Requirements........................................................................................................................................ 15
General Firewall Settings...................................................................................................................... 15
Sending service messages via a DSL Internet connection................................................................... 16
Using Fronius Solar.web and sending service messages .................................................................... 16
Controls, connections and indicators ......................................................................................................... 17
Safety.................................................................................................................................................... 17
Controls, Connections and Indicators ................................................................................................... 17
Schematic Connection of I/Os .............................................................................................................. 19
Installing Fronius Datamanager 21
Inserting Fronius Datamanager into an inverter......................................................................................... 23
General ................................................................................................................................................. 23
Safety.................................................................................................................................................... 23
Installing Fronius Datamanager in Fronius Solar Net ................................................................................ 24
Installing Inverters with Fronius Datamanager in Fronius Solar Net..................................................... 24
Cabling....................................................................................................................................................... 25
Fronius Solar Net clients....................................................................................................................... 25
Fronius Solar Net Client Cabling........................................................................................................... 25
Requirements for the Solar Net Data Cables........................................................................................ 25
Preassembled data cables.................................................................................................................... 26
Installing Fronius Datamanager – Overview .............................................................................................. 27
Safety.................................................................................................................................................... 27
Starting Up for the First Time................................................................................................................ 27
Connect to Fronius Datamanager 29
Connecting to Fronius Datamanager via a Web Browser.......................................................................... 31
General ................................................................................................................................................. 31
Requirements........................................................................................................................................ 31
Establishing a Connection to Fronius Datamanager via a Web Browser ............................................. 31
Connecting to Fronius Datamanager via the Internet and Fronius Solar.web ........................................... 32
General ................................................................................................................................................. 32
Function overview ................................................................................................................................. 32
Requirements ....................................................................................................................................... 32
Accessing data from Fronius Datamanager via the Internet and Fronius Solar.web............................ 32
Current Data, Services, and Settings on Fronius Datamanager 33
The Fronius Datamanager Website ........................................................................................................... 35
Fronius Datamanager Website – Overview ..........................................................................................35
The Settings Menu................................................................................................................................ 36
Other setting options............................................................................................................................. 36

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Current Data in Fronius Datamanager....................................................................................................... 37
Current Comparison View..................................................................................................................... 37
System Overview .................................................................................................................................. 38
Inverter/Sensors View........................................................................................................................... 39
Services – System Information .................................................................................................................. 40
System Information ............................................................................................................................... 40
Services – Network Diagnostics ................................................................................................................ 41
Network Diagnostics ............................................................................................................................. 41
Services – Firmware Update...................................................................................................................... 42
General ................................................................................................................................................. 42
Automatic Update Search ..................................................................................................................... 43
Manual Update Search ......................................................................................................................... 43
Firmware update via web...................................................................................................................... 43
Firmware Update via LAN..................................................................................................................... 44
Services – Opening Wizards...................................................................................................................... 46
Opening Wizards .................................................................................................................................. 46
Settings – General ..................................................................................................................................... 47
General ................................................................................................................................................. 47
Settings – Passwords ................................................................................................................................ 48
General ................................................................................................................................................. 48
Passwords ............................................................................................................................................ 48
Settings – Inverter...................................................................................................................................... 50
Views – Inverter .................................................................................................................................... 50
Settings – Fronius Sensor Cards ............................................................................................................... 51
Sensor Cards ........................................................................................................................................ 51
Settings – Fronius Solar.web ..................................................................................................................... 52
Solar.web .............................................................................................................................................. 52
Calculating memory capacity ..................................................................................................................... 54
Memory capacity................................................................................................................................... 54
Calculating memory capacity ................................................................................................................ 54
Calculation example.............................................................................................................................. 55
Settings – Service Messages..................................................................................................................... 56
General ................................................................................................................................................. 56
Service Messages................................................................................................................................. 56
Settings – Network..................................................................................................................................... 58
General ................................................................................................................................................. 58
Network................................................................................................................................................. 58
Settings – Energy Manager ....................................................................................................................... 62
General ................................................................................................................................................. 62
Energy Manager ................................................................................................................................... 62
Settings – Push Service............................................................................................................................. 64
Push Service......................................................................................................................................... 64
Further Information about the Push Service Function .......................................................................... 65
Modbus Settings ........................................................................................................................................ 66
General ................................................................................................................................................. 66
Additional Information on the Modbus Function.................................................................................... 66
Data Output via Modbus ....................................................................................................................... 66
Limit Control.......................................................................................................................................... 67
Save or Reject Changes ....................................................................................................................... 68
Settings – Counter ..................................................................................................................................... 69
General ................................................................................................................................................. 69
Counter ................................................................................................................................................. 69
S0 Inverter ............................................................................................................................................ 70
Settings – UC Editor ................................................................................................................................. 72
General ................................................................................................................................................. 72
UC Editor – Ripple Control Signal Receiver ......................................................................................... 72
Connection Example............................................................................................................................. 74
UC Editor – Dynamic Power Reduction ................................................................................................ 75
UC Editor – Control Priorities................................................................................................................ 76
Appendix 77
Technical Data ........................................................................................................................................... 79
Technical Data ...................................................................................................................................... 79

General Information

7
EN-US
General
General Fronius Datamanager is a network-compatible datalogger which combines the functional-
ity of the Fronius Com Card and Fronius Datalogger Web on a plug-in card.
The Fronius Datamanager web interface provides a quick overview of the photovoltaic sys-
tem.
The web interface can be accessed via a direct connection from the Intranet or, if properly
configured, via the Internet.
Fronius Datamanager is equipped with an easy-to-configure system monitoring feature
with an automatic alarm. The alarm can be signaled via SMS, e-mail, or fax.
When connected to Fronius Solar.access, real-time photovoltaic system data as well as ar-
chived data can be saved to a PC and analyzed. You can also make settings to all devices
in Fronius Solar Net.
When connected to Fronius Solar.web, the real-time and archived data of a photovoltaic
system can be easily accessed via the Internet or the Fronius Solar.web App. No difficult
configuration is required. Data is sent automatically from Fronius Datamanager to Fronius
Solar.web.
Available Ver-
sions of Fronius
Datamanager
The following versions of Fronius Datamanager are available for the Fronius Galvo,
Fronius Symo, Fronius Primo, and Fronius Eco inverters:
- Without Fronius Com Card function
- Without Fronius Com Card function and with WLAN
Provided that the inverter is not fitted as standard with Fronius Datamanager, existing in-
verters can be upgraded with Fronius Datamanager.
Applicable DAT-
COM Compo-
nents
The Fronius Datamanager plug-in card installed in the inverter can be operated with the
following DATCOM components:
- up to 100 x Fronius inverters
(incl. the inverter in which the Fronius Datamanager is installed)
- up to 10 x Fronius Sensor Card or Fronius Sensor Box
- up to 10 x Fronius Public Display Card or Fronius Public Display Box
- up to 1 x Fronius Interface Card or Fronius Interface Box
- up to 200 x Fronius String Control

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Prerequisites for
Operation
In order to ensure flawless data exchange online, it is essential to use an appropriate in-
ternet connection:
- For cabled internet solutions, Fronius recommends a download speed of at least
512 kbit/s and an upload speed of
at least 256 kbit/s.
- For solutions with mobile internet services, Fronius recommends a minimum transmis-
sion standard of 3G with reliable signal strength.
These specifications do not provide an absolute guarantee of flawless operation.
High error rates in the transmission, fluctuating receptions or misfires can have an adverse
effect on Fronius Datamanager's online operation.
Fronius recommends on-site testing to ensure that the connections meet the minimum re-
quirements.
Since Fronius Datamanager acts as a data logger, no other data logger may be present in
the Fronius Solar Net ring.
Only have one Fronius Datamanager for each Fronius Solar Net ring.
The following DATCOM components may not be operated together with the Fronius Data-
manager in a Fronius Solar Net ring:
- Fronius Power Control Card/Box
- Fronius Modbus Card
- Fronius Datalogger Web
- Fronius Personal Display DL Box
- Fronius Datalogger easy/pro
- Fronius Datamanager 2.0
- Fronius Datamanager Box 2.0
To use Fronius Datamanager, the plug-in card must be installed in one inverter.
The Fronius Datamanager plug-in card and the Fronius Com Card must not be used to-
gether in one inverter.

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EN-US
Notes regarding
Radio Certifica-
tion
Fronius Datamanager plug-in cards with WLAN are equipped with a wireless module.
Wireless modules in the USA require FCC certification:
Unless otherwise expressly permitted by the manufacturer, changes or modifications to the
wireless module are not allowed and lead to a loss of the right of use of the device by the
user.
Scope of Supply Basic equipment:
- 1 x Fronius Datamanager plug-in card
- 1 x Ethernet cable 5 m, blue
- 2 x Terminating plugs
- 1 x 12-pin plug
In addition for Fronius Datamanager with WLAN:
- 1 x WLAN antenna
FCC
This device conforms to the limits for a Class B digital device, pursuant to
Part 15 of the FCC regulations. These limits are designed to provide reason-
able protection against harmful interference in a residential installation. This
device generates and uses high frequency energy and, if not used in accor-
dance with the instructions, may interfere with radio communications. How-
ever, there is no guarantee that interference will not occur in a particular
installation.
If this device does cause harmful interference to radio or television recep-
tion, which can be determined by turning the device off and on, the user is
encouraged to try to correct the interference by one or more of the following
measures:
- Reorient or relocate the receiving antenna.
- Increase the distance between the device and the receiver.
- Connect the device to a different circuit than the receiver.
- Consult the dealer or an experienced radio/TV technician for help.
FCC ID: PV7-WIBEAR11N-DF1
Industry Canada RSS
This device complies with Industry Canada license-exempt RSS standards.
Operation is subject to the following two conditions:
(1) this device is not permitted to cause harmful interference, and
(2) this device must accept any interference, including interference that may
cause undesired operation of the device.
IC ID: 7738A-WB11NDF1

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Configuration Ex-
amples
Linking Inverters with Fronius Datamanager to a PC:
(1) Inverter
+
(2) Fronius Datamanager
(3) Terminating plug (2x)
(4) PC/laptop
Linking inverters (Fronius Galvo, Fronius Symo, Fronius Primo, and Fronius Eco)
with Fronius Datamanager to additional inverters (Fronius IG Plus V), a Fronius Sen-
sor Box and a PC:
IN
(1)
(2)
(3)
(4)
LAN / WLAN
OUT
NOTE! When linking an inverter with Fronius Datamanager to a PC, a terminating
plug must be inserted into both of the Fronius Solar Net IN and Fronius Solar Net
OUT connection sockets of the inverter.
(1) Inverter
(e.g: Fronius Galvo, Fronius Sy-
mo, Fronius Primo, or Fronius
Eco)
+
(2) Fronius Datamanager
(3) PC/laptop
(4) Inverter
(e.g., Fronius IG Plus V)
+
(5) Fronius Com Card
(6) Fronius Sensor Box
(7) Inverter
(e.g., Fronius IG Plus V)
+
(8) Fronius Com Card
(9) Terminating plug
IN
IN
IN
OUT
OUT
OUT
(6)
(4) (7)
(5) (8)
(9)
IN
(1)
(2)
(3)
(4)
LAN / WLAN
OUT

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EN-US
NOTE! When linking several DATCOM components in connection with an invert-
er with Fronius Datamanager:
Connect the Fronius Solar Net IN connection socket of the inverter, for example,
and the OUT connection socket of the next DATCOM component to the data ca-
ble. A terminating plug must be inserted into empty Fronius Solar Net connection
sockets of the last DATCOM component.

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Calculating the data volume
General When operating the Fronius Datamanager, data is generated and needs to be transmitted
online.
In order to select a suitable internet connection it is necessary to calculate the data volume.
The following data volume calculation provides an overview of the amount of data gener-
ated when operating Fronius Datamanager.
Firmware ver-
sions for calculat-
ing the data
volume
The data volume calculation is based on Fronius Datamanager Firmware versions V 2.3.x-
x and lower.
Higher firmware versions can cause a higher data volume due to their increased functional
range.
Calculating Data
Volumes
The data volume calculation depends on which Fronius Datamanager functions are acti-
vated.
1) Only after a restart or if the internet connection has been disconnected
2) Calculation of memory sectors per day according to Chapter "Calculating Memory
Capacity" on page 54
3) Depending on the quality of the internet connection
IMPORTANT: Since the values listed in the table are "rough data" for Fronius Dataman-
ager and the provider's bill may show discrepancies as a result of the various ways of cal-
culating the transfer volume, the total values should be increased by 10–20%.
If the functions have been deactivated, no data volume is generated.
A certain data volume is also required to update the Fronius Datamanager firmware. This
data volume depends on the size of the relevant update package and cannot therefore be
taken into account for any advance calculation of the data volume.
Function Data volume
Make real-time data avail-
able in Fronius Solar.web
Once 1) 150 bytes
32 KB/h
View real-time data in
Fronius Solar.web
Current Total View
per sensor card/sensor box
42 KB/h
+ 300 KB/h
Current Comparison View
per inverter
13 KB/h
+ 4 KB/h
Home 0 KB/h
System Comparison View 0 KB/h
Send archived data/log-
ging data to
Fronius Solar.web
(Memory sectors per day 2) x 4 KB) + 8 KB
Transmission time 3) 600 bytes/min
Send service messages
or errors
For daily sending
per service message or error
1 KB/day
+ 300 bytes
For immediate sending
per service message or error 1 KB

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EN-US
IMPORTANT: Fronius recommends a flat rate in order to avoid unforeseeable data vol-
umes.
Calculation exam-
ples
Example 1 - Home System
1 inverter;
No Fronius Sensor Card/Box;
Fronius Datamanager has a
24-hour internet connection;
+ 0.15 KB
+ 32 KB/h x 24 h = 768 KB
Archived data is sent to Fronius So-
lar.web;
30 minutes transfer time;
inverters operate 14 h/day;
15 minutes storage interval;
(This results in 1 memory sector per day in
accordance with the section "Calculating
memory capacity")
+ 0.6 KB/min x 30 min = 18 KB
+ (1 memory sector/day x 4 KB) + 8 KB = 12
KB
Real-time data is viewed over a 15-minute
period every day
+ 42 KB/h x 0.25 h = 10.5 KB
1 service message sent each day to con-
firm average error rate
+ 1 service message x 1 KB = 1 KB
Subtotal without safety 0.15 KB
768.00 KB
18.00 KB
12.00 KB
10.50 KB
1.00 KB
809.65 KB
A 10% safety factor is added to the calcu-
lation
809.65 KB + 10%
Final result 890.615 KB/day

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Example 2 - Large System
100 inverters;
10 sensor cards/sensor boxes;
Fronius Datamanager has a
24-hour internet connection;
+ 0.15 KB
+ 32 KB/h x 24 h = 768 KB
Archived data is sent to Fronius So-
lar.web;
120 minutes transfer time;
inverters operate 14 h/day;
5 minutes storage interval;
(This results in 173 memory sectors per
day in accordance with the section "Calcu-
lating memory capacity")
+ 0.6 KB/min x 120 min = 72 KB
+ (173 memory sectors/day x 4 KB)
+ 8 KB
= 700 KB
The current Total View and the current
Comparison View are viewed over a two-
hour period every day
+ 42 KB/h x 2 h
+ 300 KB/h x 10 x 2 h
+ (13 KB/h + 100 x 4 KB/h) x 2 h
= 6910 KB
50 service messages sent each day to
confirm average error rate
+ 50 service messages x 1 KB = 50 KB
Subtotal without safety 0.15 KB
768.00 KB
72.00 KB
700.00 KB
6910.00 KB
50.00 KB
8,500.15 KB
A 10% safety factor is added to the calcu-
lation
8,500.15 KB + 10%
Final result 9,350.165 KB/day
(approx. 9.35 MB/day)

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EN-US
General information for the network administrator
Requirements
If Fronius Datamanager is being integrated into an existing network, the Fronius Datama-
nager address must be adapted to the network.
Example: Network address range = 192.168.1.x, subnet mask = 255.255.255.0
- An IP address between 192.168.1.1 and 192.168.1.254 must be assigned to Fronius
Datamanager.
- The IP address selected may not be already assigned in the network.
- The subnet mask must correspond to the existing network (e.g. 255.255.255.0).
If Fronius Datamanager will be sending service messages and/or data to Fronius So-
lar.web, then a gateway address and a DNS server address must also be entered. Fronius
Datamanager uses the gateway address to access the Internet. The IP address of the DSL
router can be used as a gateway address, for example.
IMPORTANT!
- Fronius Datamanager may not have the same IP address as the PC/laptop!
- Fronius Datamanager cannot connect to the Internet spontaneously. A router must be
used for a DSL connection to the Internet.
If you are using the WLAN network connection, the Fronius Datamanager must be
equipped with a WLAN function and a WLAN antenna suitable for the inverter.
General Firewall
Settings
A firewall must be configured as follows in order to use the different Fronius Datamanager
functions:
Service messages are sent via Fronius Solar.web.
Configure the firewall so that the IP address of Fronius Datamanager can send data to port
49049/UDP from fdmp.solarweb.com.
DSL routers mostly enable you to send data to the internet and, therefore, do not normally
have to be configured.
To access the Fronius Datamanager web interface outside of the LAN:
- Configure the network router so that requests are forwarded to port 80/TCP on Fronius
Datamanager
NOTE! Configuring a network for Fronius Datamanager requires knowledge of
network technology.
49049/UDP
output
15015/TCP
input
80/TCP
input
Sending service messages x - -
Connecting to datalogger via
Fronius Solar.web x--
Connecting to datalogger via
Fronius Solar.access or
Fronius Solar.service
-xx
Access to the Fronius Datamanager
web interface --x

16
Sending service
messages via a
DSL Internet con-
nection
Normally, no additional router configuration is required for a regular DSL Internet connec-
tion for accessing 'Fronius Solar.web' and/or sending service messages, because connec-
tions from the LAN to the Internet are open.
Using Fronius So-
lar.web and send-
ing service
messages
However, an internet connection is required to use Fronius Solar.web and send service
messages.
Fronius Datamanager cannot connect to the Internet spontaneously. A router must be
used for a DSL connection to the Internet.

17
EN-US
Controls, connections and indicators
Safety
Controls, Con-
nections and Indi-
cators
WARNING! Operating the device incorrectly can cause serious injury and dam-
age. Do not use the functions described until you have thoroughly read and un-
derstood the following documents:
- these operating instructions
- all operating instructions for system components, especially the safety rules
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)

18
No. Function
(1) Supply LED
- Lights up green: When sufficient power is coming from Fronius Solar Net;
Fronius Datamanager is operational
- Does not light up: When no power or not enough power is coming from Fro-
nius Solar Net; an external power supply is required
- Flashes red: During an update process
IMPORTANT! Do not interrupt the power supply during an update process.
- Lights up red: the update process failed
(2) Connection LED
- lights up green: When there is an active connection within Fronius Solar
Net
- Lights up red: When there is an interrupted connection within Fronius Solar
Net
(3) IP switch
for changing the IP address:
A Default IP address "169.254.0.180"
Fronius Datamanager uses the fixed IP address 169.254.0.180;
the fixed IP address is used for a direct connection to a PC via LAN
without first having to pre-configure the PC
B Assigned IP address
Fronius Datamanager operates using an assigned IP address (factory
setting 192.168.1.180);
The IP address can be set on the Fronius Datamanager web interface.
(4) WLAN LED
- Flashes green: Fronius Datamanager is in service mode (IP switch on the
Fronius Datamanager plug-in card is in position A)
- Lights up green: When there is an existing network connection
- Lights up red: When there is no existing network connection
- Does not light up: Plug-in card without WLAN
(5) Solar Web LED connection
- Lights up green: When there is an existing connection to Fronius Solar.web
- Lights up red: When there is no connection to Fronius Solar.web, but one
is required
- Does not light up: When no connection to Fronius Solar.web is required
(6) LAN connection socket
Ethernet interface colored blue for connecting the Ethernet cable