Fromm FS400 Series User manual

Installation Instr FS4.0146.05.EN02.doc
FROMM
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2016
1
FROMM
AUTOMATIC
Cutting device
Series FS400 / FS401 / FS402 / FS403
Item No FS4.0146
Rev.02
Installation Instr FS4.0146.05.EN02 / © 09/16

FROMM
Installation Instr FS4.0146.05.EN02.doc
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2016
INDEX
Page
1
INDEX
2 - 3
2
General
4
3
Safety instructions
5 –6
4
Warnings
7
6
Installation
8 –12
7
Maintenance instructions
13
INDEX

Installation Instr FS4.0146.05.EN02.doc
FROMM
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2016
3
B Opgelet!
Leest U in elk geval de gebruiksaanwijzing, vooraleer de machine wordt opgesteld, geïnstalleerd en in
gebruik genomen wordt. Daardoor zorgt U voor Uw eigen veiligheid en vermijdt U schade aan Uw
machine.
D Achtung!
Lesen Sie unbedingt die Gebrauchsanweisung vor Aufstellung-Installation-Inbetriebnahme.
Dadurch schützen Sie sich und vermeiden Schäden an Ihrem Apparat.
D OBS!
De bør absolut læse bruganvisningen, inden maskinen opstilles, installeres og tages i brug.
Derved beskytter De Dem selv og undgår skader på maskinen.
E Atención!
Resulta imprescindible leer las Instrucciones de manejo antes de proceder al Emplazamiento/
Instalacion/Puesta en servicio del aparato, con objeto de protegerse a si mismo y evitar el deterioro de la
máquina debido a un manejo incorrecto.
F Attention!
Lisez impérativement le mode d'emploi avant l'installation/la mise en service.
Vous vous protègerez ainsi et éviterez des détériorations sur votre appareil.
GB Important!
Read the operating instructions carefully before installation and before using this machine for the first
time.
You will avoid the risk of causing harm to yourself or to your machine in this way.
GR Πρоσоχή!
Πρίν την εγκατάσταση, σύνδεοη καί αρχική λειτουργια της συσκευής διαβάστε
προσεκτικά τίς οδηγιες χρήσης.
‘Ετσι προστατεύετε τον εαυτό σας και αποφεύγετε πιθανές βλάβες συσκευή.
I Attenzione!
Leggere assolutamente le instruzione d'uso prima di procedere a posizionatura –installa-tione - messa
in funzione. In questo modo ci si protegge e si evitano danni all'apparecchio.
N NB!
De må lese bruksanvisningen før oppstillning, installasjon og start av maskinen!
Gjør det for å unngå skade på Dem selv og maskinen.
NL Let op!
Lees beslist de gebruiksaanwijzing voor het plaatsen, installeren en in gebruik nemen van uw machine.
Dat is veiliger voor Uzelf en U voorkomt onnodige schade aan Uw machine.
P Atençāo!
Leia as instruçōes de utilizaçāo antes da montagem - instalaçāo e - primeira utilizaçāoā
Assim evita avarias no aparelho.
S OBS!
Läs bruksanvisningen noga före uppställning, installation och använding. Ni förebygger därmed olycks-
risker och undviker skador på maskinen.
FIN Huomio!
Tutustukaa huolellisesti käyttöohjeeseen ennen laitteen asennusta jä käyttöönottoa.
Näin vältytte mahdollisilta vahingoilta käyttäes-sänne konetta.
INDEX

FROMM
Installation Instr FS4.0146.05.EN02.doc
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2016
GENERAL
This manual is only intended for a automatic cutting device, mentioned at page one, as delivered by
FROMM Stretch Wrapping Division.
FOR EVERYTHING IN THIS MANUAL IS VALID, IF APPLIED!
For safety reasons the entire instruction manual should be read before setting in operation the
machine/installation, solving failures and executing maintenance.
We particularly draw your attention to the chapters SAFETY INSTRUCTIONS and WARNINGS
which point out the intended use and unsafe situations that could not be prevented in the design and
manufacture of the wrapping machine.
It is strictly prohibited to tamper with the machine It is prohibited to feed the machine with unforeseen,
corrosive or inflammable products since the machine is not the explosion-proof type.
The duration of guarantee is provided the following are observed: the use for which the machine was
designed, built and protected, in addition to recommendations, information - including matters of
general knowledge - details plus the safety and health technical limits notified to by the Manufacturer
to the User by virtue of the operating use.
We cannot accept any claim for warranty if non-original spare parts are utilized.
If the machine is used beyond its operating limits and if the manufacturer's features are altered in any
way, such use is considered improper. In this case MANUFACTURER is relieved of any liability for
injury/damage caused to people/property due to failure to comply with these guidelines.
For all the aforementioned reasons, we recommend that our customers always notify the Service
Department.
SERVICE DEPARTMENT Please contact, in case of problems:
SPARE PARTS Spare parts can be ordered from:
GENERAL

Installation Instr FS4.0146.05.EN02.doc
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5
SAFETY INSTRUCTIONS
ATTENTION!
The following conditions have always to be satisfied, unless otherwise indicated in other
instructions in this manual.
This product has been delivered by FROMM Stretch Wrapping Division and may only be
applied for FS400 / FS401 / FS402 / FS403 wrapping machines.
Any other use of this product as for the described purpose may cause danger due to damage to the
machine and/or the safety of the operator or other persons in the neighbourhood of the machine.
Read this manual carefully before using the machine
This product is not fit with components that involve special decommissioning problems.
In any case all the components must be disposed of by scrupulously complying with the
corresponding laws in force in the country in which the machine is used, and only by qualified
persons who are capable of assessing possible risks.
Only personnel trained for the purpose may operate the machine
Use the emergency stop to halt the machine immediately
Only trained electricians may perform electrical work on the machine
When installing the option / machine, as a precaution, always check that the controls and safety
systems are correctly mounted and operating efficiently. If any malfunctions are noted, immediately
stop the production cycle and ask the authorized technical service to intervene
Examine the data-plates. lf they are in poor condition, replace them with utmost urgency, strictly and
directly contacting the authorized technical service or the Manufacturer
The requirements, as mentioned in chapter MAINTENANCE INSTRUCTIONS should be satisfied
during adjustment and maintenance activities
People should not step on to means of transport, unless indicated clearly otherwise
People should not find themselves above the means of transport
Do not place tools and components on the machine
Safety devices should not be bridged and put out of operation
The manufacturer will only make the machine ready for operation, when the electrical main
connection satisfies the standards applicable in the country of delivery
SAFETY INSTRUCTIONS

FROMM
Installation Instr FS4.0146.05.EN02.doc
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The supplier will do the training of the operating personnel. If not, the training will have to be done
properly by the company that takes care of the installation.
This option is designed and implemented conforming to the safety laws in force. Consequently, no
intrinsic fire risks are envisaged when the machine is used normally
As such, the equipment provided against the possibility of fire outbreaks inside the company are
sufficient for any problems caused by the material used for the process
In the event a fire breaks out and fire extinguishers are used, it is recommended that extinguishers
filled only with CO2 be used, so as not to damage both the equipment on the machine and the
wiring system
In the event of flooding, it is compulsory that all the power supplies be disconnected before
entering the room in which the machine is installed
In the event the wrapping machine was subjected to a flooding, contact the Customer technical
service of MANUFACTURER
You are strictly recommended not to work in the machine while wearing unsuitable clothing
(unbuttoned, ample garments) or personal objects (bracelets, watches, rings, etc.)
SAFETY INSTRUCTIONS

Installation Instr FS4.0146.05.EN02.doc
FROMM
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7
WARNINGS
The mean weighed noise level of the machine is less than 80 dBa. It is possible that, depending on
the applied film, during wrapping of the pallets incidentally a noise level with a maximum of 80 dBa
will be measured. Carrying of noise protecting devices is advised.
One has to reckon with the possibility that the film (roll) contains an electrostatic charge.
Utmost caution has to be taken with respect to the complete electrical installation. ONLY trained
persons may carry out activities to it, after having taken the required safety measures as mentioned
in the chapter SAFETY INSTRUCTIONS.
One has to reckon with the European safety requirements and standards if the machine has to be
adapted and thus safety measures or protection covers also have to be adapted.
Touching the electrical equipment will hazard your personal safety.
Persons who carry out changes in or adaptations (function, operation or principles) to the machine
are fully responsible for those changes and/or adaptations.
All relevant safety measures should be taken when carrying out any activity on the machine,
especially during maintenance activities and solving failures.
Take care that the main switch is switched off (position "0") and locked (If possible), or that the power
cable is disconnected in order to prevent other persons in putting in action the machine during your
activities.
All the normally valid safety measures or customs with respect to safety should also be taken during
those activities.
Playing with or around the machine may cause dangerous situations with a machine in operation.
This playing is never allowed!
All other prescriptions and laws with respect to working conditions and safety on the working spot
should be observed with this machine.
WARNINGS

FROMM
Installation Instr FS4.0146.05.EN02.doc
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Cutting device Kit FS4.0146
(If you need, for the connection look also 3 pages of ELS at the end of this manual).
Installing the power supply FS4.1283:
1. Install the power supply FS4.1283 into the switch cabinet, by using the 2 screws N1.1921 and the
2 plain washers N1.6115. All the necessary holes are already made on the components plate.
2. Open the above plastic duct and unplug the 2 red fast-on connectors from the transformer T1
connected to the 0- 230 primary windings
3. Connect the male fast-on connectors from the power supply FS4.1283 to the 2 red fast-on of the
transformers T1, “unplugged at step 2”
And the 2 blue female fast-on connectors from the power supply FS4.1283 to the 0-230 terminals
of the transformer T1.
Above operation has to be done, in order to give both primary windings of the transformer a
power supply
INSTALLATION

Installation Instr FS4.0146.05.EN02.doc
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9
4. Open the cable later cable duct and the cable duct just above the PLC
5. Connect red wires marked “21/20” from the power supply FS4.1283 to the terminal 21/20 of the
PLC.
6. Connect blue wires marked “T2/T1” from the power supply FS4.1283 to the terminal T2/T1 of the
connection terminal bar.
7. Place all wires nicely back into the cable ducts, followed by closing them with the supplied covers.
Open these two cable
duct’s
Connect red wires 21/20 here.
Standard cables are red, old
production was blue.
Connect the wire here
INSTALLATION

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Installation Instr FS4.0146.05.EN02.doc
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Cutting device Kit FS4.0146
Installing the power Cutting device group FS4.0133:
1. Remove the yellow top cover from the stretch unit, open the door and place the cutting device,
inside at the left topside of the carriage.
2. Use bolts N1.1573 and washers N1.6163, to fix the unit to the stretch frame
3. Pass the cable connected to the cutting device, behind the motor and through the hole on the top
of stretch unit in a way to bring the cable to the connection box above the stretch unit.
INSTALLATION
INSTALLATION

Installation Instr FS4.0146.05.EN02.doc
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11
4. Open the connection box of the stretch unit and pass the cable from the cutting device from the
plastic gland and connect the 2 wires marked 1, and 2 to the terminals 35 and 36 of the
connection board (the polarity is not important).
5. Close the connection box, fix the cable to the stretch unit by using 2 plastic tie-wraps.
Re-install the yellow protection cover on the stretch unit.
6. Switch on the machine again
7. Enter into the hidden FROMM technical menu:
Hold down the key
Followed by pressing the keys in this sequence
you will enter into the test menu and the display will indicate:
TEST INPUT (flashing)
TEST OUTPUT
scroll down the functions using the key
until on the display appears
CUTTING DEVICE
NO
Press the start key
And on the display will appear
CUTTING DEVICE
YES
Followed by pressing more times the “stop” key, and you will exit from the menu.
The cutting device is installed and should work.
INSTALLATION

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Installation Instr FS4.0146.05.EN02.doc
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NOTE!!
The cutting device has to be enabled program by program.
OEM settings are:
Cutting device disabled in all programs
Select the program in the machine where the cutting device should work “for example the number 2”
Press the key and scroll down the parameter until the display will indicate:
CUTTING DEVICE
NO
By pressing the key, you can enable it.
CUTTING DEVICE
YES
You have to repeat this operation in all the programs where you want to activate the cutting device.
In case that you know sure that the complete cutting device is installed without failures and
still it doesn’t work.
Check 1
Check if the pre-selected tension is very low. If yes you have to decrease the value of the analogue
sensor in the hidden technical menu.
8. Enter into the hidden FROMM Technical menu:
Hold down the key
Followed by pressing the keys in this sequence
you will enter into the test menu and the display will indicate:
TEST INPUT (flashing)
TEST OUTPUT
scroll down the functions using the key
until on the display appears
ANALOGUE VALUE
20
By pressing or you will increase or decrease the value.
The value should be lower to solve above problem. Select the value 15
INSTALLATION

Installation Instr FS4.0146.05.EN02.doc
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13
Followed by pressing more times the “stop” key, you can exit from the menu.
Try if the cutting device works. If not repeat the steps after step 8.
Decreasing more the value of the analogue sensor.
Check 2
Find and look at page 07 of the Electrical schematic.
Unscrew wires 20 and 21 and connect them shortly on each other. (No longer than 0.5 seconds)
If the cutter knife go’s in front.
It means the power supply is working correctly and you have to look better in the settings of the
parameters.
If the cutter is not working. Than probably the relays on the board has broken down. In this case you
have to change the board. And send the old board for repair.
Don’t forget to ask for a claim number.
INSTALLATION

FROMM
Installation Instr FS4.0146.05.EN02.doc
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MAINTENANCE INSTRUCTIONS FOR OPERATORS
SAFETY!
-First switch off the main switch and lock it before carrying out maintenance on the installation.
-Take care, that other persons cannot put the installation in action.
-Take care, that the protection covers, etc. are remounted when putting the installation in action again.
The installation will have a long operational life due to preventive maintenance. This means, that the
various parts of the installation have to be monitored on a weekly, monthly, semi-annually or annually
schedule.
The operational lifetime is influenced by the environmental conditions. The indicated maintenance
frequency is valid for normal operation conditions (8 hrs per day, 20C, clean environment).
One is advised to increase the maintenance frequency under more severe conditions.
Keep rotating parts free from dirt.
REMAINDER OF THE FILM
The machine has to be cleaned every day
Never use solvents to clean the machine. To remove dust or particles deposited during the size
changeover operations, never use compressed air: only use rags and aspirators.
Check if any film and packaging remainder are present in the brake system and remove it.
MAINTENANCE INSTRUCTIONS



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