FrymaKoruma Romaco MZ 190 User manual

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Operating Manual
General
CREATED: MZ 190 PAGE1 OF4
26.03.12 OC: 102192_00EN CHAPTER0
General
Aim: To demonstrate structure and purpose of the Operating Manual and to instruct the operator on
its use.
Annex: .......................................................................................... DeclarationofCE-Conformity
Figure0-1MZ190
TABLE OF CONTENTS
GENERAL ......................................................................................................................................... 1
1. Overview/OperatingManual and Documentation ................................................................. 2
2. Purposeof the FrymaKorumaOperating Manual .................................................................. 3
3. Product Identification / Name Plate ...................................................................................... 4
4. CustomerService /After-SalesService ................................................................................ 4
5. ManufacturerPostalAddress/ Customer Service/ Representative....................................... 4

Operating Manual
General
CREATED: MZ 190 PAGE2 OF4
26.03.12 OC: 102192_00EN CHAPTER0
1. Overview / Operating Manual and Documentation
The Operating Manual is arranged in chapters and may contain several folders.
Part 1 Operating Manual
1 Description of the Machine
2 Safety Regulations
3 Structure and Functions
4 Operating Modes and Controls
5 Commissioning
6 Operating
7 Maintenance
8 Repairs
9 Recycling
10 Transport
Part 2 Components
1 Parts Lists
2 Drawings
3 Vacuum System
4 SealingLiquid Unit, Mechanical Seal
5 CIP-Cleaning, Conveying Pump
6 Instrumentation, Fittings, Pneumatic, Compressed Air
7 Heating-/Cooling Units, Vessel and Piping, Blending Vessel and Mixer
8 Drives and Gears
9 Components in the Switchgear
10 Certificates
Detailed table of contents will be found in the pretitle sequence of each part.

Operating Manual
General
CREATED: MZ 190 PAGE3 OF4
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2. Purpose of the FrymaKoruma Operating Manual
These operating manuals serve to explain how to use the machine as stipulated and safely.
All persons who may be involved in operating, maintaining or repairing the machine must be
familiar with its functions, system parts and particular features, in order to,
• Operate the machine safely,
•Avoidpersonal injury,
• Avoid damaging the system or the environment,
• Achieve high quality of products and efficiency.
In order to avoid accidents and damage, every operator of the machine must read and observe
these manuals.
Always refer to the operating manuals before performing new or unfamiliar actions on the machine.
If you are uncertain that you can work and perform operations on the machine safely and in the
correct way, we recommend that you contact the FrymaKoruma customer service.
Target group
These operating manuals are intended for all persons, who may operate, maintain or service the
machine, who must be familiar with its functions, system parts and particular features.
FrymaKoruma offers training courses for system operators on the premises of the customer or
manufacturer.
Storing the operating manual
Operators must always have access to the operating manuals. The operating manuals must
therefore be kept with the machine or close to it. This also applies to operators who only
occasionally use the unit, for example maintenance personnel.
Assessment of the operating manual by the user
FrymaKoruma has attempted to make these operating manuals user-friendly and comprehensible.
Should you find anything incomprehensible or find any mistakes in this document despite our
efforts, please let the FrymaKoruma customer service know.
We appreciate all information which helps us to improve these operating manuals.

Operating Manual
General
CREATED: MZ 190 PAGE4 OF4
26.03.12 OC: 102192_00EN CHAPTER0
3. Product Identification / Name Plate
There is a name plate on the machine, showing the type designation and the serial number.
This information serves for proper identification of the machine. The type designation is also
displayed on the bottom line of the operating manual.
CE- Sign
In the original state, the machines correspond to the requirements of the EC
directives. These machines are built and tested according to the rules of tech-
nique.
CE Conformity Declaration
Without permission of FrymaKoruma, no changes or alterations to the machine or to system
components are to be implemented.
For modifications of programs or of process control or the process itself, the approval of
FrymaKoruma is required.
Furthermore, conformity is guaranteed only with the use of original spare parts.
4. Customer Service / After-Sales Service
Please always indicate the above mentioned serial number and type on all correspondence,
enquiries, especially when ordering spare parts.
5. Manufacturer Postal Address / Customer Service / Representative
• FrymaKoruma AG
• Theodorshofweg
• 4310Rheinfelden
• Switzerland
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: http://www.frymakoruma.com
Copyright
© Copyright by FrymaKoruma AG, 4310 Rheinfelden/Switzerland
The copyright of this Operating Manual belongs to
FrymaKorumaAG • 4310 Rheinfelden / Switzerland
The copyright applies to structure and text as well as the layout.
„Translation of the Original Operating Manual“

Spare parts
□Inquiry No.
□Order No..
Customer Invoice
Address:
VAT no.
Delivery
Address:
Your reference
Phone no.
Machine
Typ of machine Serial No. Year of construction
Specification of spare parts
Part no. Quant. Drawing/Pos. No. Description
FrymaKoruma AG, CH-4310 Rheinfelden
Fax: [phone]

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• TABLE OF CONTENTS • PART 1 •
Description of the Machine
Technical Data, Equipment
Data Sheets, Layout Plan, P + I Diagram
Safety Regulations
Risk and Hazards, General Safety Recommendations
Qualification and Requirements to the Staff
Structure and Functions
Principle / Description of the Machine and Main Process
Functions of individual Units and Parts
Operating Modes and Controls
Controls for Operating and Primary Set-up,
Operating Modes
Commissioning
Instruction for Assembly and Primary Set-up
Wiring Diagram
Operation
Operating and Possibilities. Data Input / Run of Programs /
Trouble Shooting, Operating Instructions of the Operating Panel
Maintenance
Service Plan, Supplies and Accessories
Service Operations, Cleaning
Repairs
Recognising of Troubles, Judging and Trouble Shooting
Instruction of Repairs
Recycling
Transport

FrymaKoruma Operating Manual
Description of the Machine
CREATED: MZ xx PAGE 1 OF 7
13.01.09 DOC: MZ01E CHAPTER 1
1 Description of the Machine
Objective: To give the user basic information about the machine and its order-specific application.
TABLE OF CONTENTS
1 MACHINE DESCRIPTION ......................................................................................................... 1
1.1 INTRODUCTION ............................................................................................................ 2
1.1.1 Order-specific application .............................................................................................. 3
1.1.2 Non-order-specific application ....................................................................................... 3
1.1.3 Safety measures........................................................................................................... 5
1.1.4 Conformity with respect to safety .................................................................................. 5
1.2 TECHNICALSPECIFICATIONS..................................................................................... 6
1.2.1 Performance features .................................................................................................... 6
1.2.2 Energy supply and infrastructure ................................................................................... 6
1.2.3 Machine connections and interfaces ............................................................................. 7
1.2.4 Environment .................................................................................................................. 7
1.3 EQUIPMENT ................................................................................................................ 7
1.3.1 Accessories ................................................................................................................. 7
1.3.2 Extras........................................................................................................................... 7
Annex: .................................................................................................................... Data sheets

FrymaKoruma Operating Manual
Description of the Machine
CREATED: MZ xx PAGE 2 OF 7
13.01.09 DOC: MZ01E CHAPTER 1
1.1 Introduction
Machine design
Toothed colloid mills are used mainly for the wet grinding of liquid to highly viscous suspensions.
Dependent on the application, the mills are either in vertical or horizontal design.
The gap between the rotor and stator was set in the factory. To enable adjusting the grinding gap of
the grinding unit to suit the application in hand, spacers can be used to make a fixed adjustment.
As an option, a stepless adjustment system that uses a thread is available to permit manual or
automatic adjustment of the grinding gap.
The different colloid grinding sets permit optimum adaptation to the product being processed.
The standard grinding set is universal in use. The coarse-toothed grinding set is ideal for grinding
coarse solids in suspensions, whereas the cross-toothed grinding set brings a higher grinding and
dispersion effect.
The feed product is fed either via a hopper or with the aid of a pump.
Electric control cabinet
Working area
Drive motor
Base frame