FrymaKoruma Romaco MZ 190 User manual

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Operating Manual
General
CREATED: MZ 190 PAGE1 OF4
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General
Aim: To demonstrate structure and purpose of the Operating Manual and to instruct the operator on
its use.
Annex: .......................................................................................... DeclarationofCE-Conformity
Figure0-1MZ190
TABLE OF CONTENTS
GENERAL ......................................................................................................................................... 1
1. Overview/OperatingManual and Documentation ................................................................. 2
2. Purposeof the FrymaKorumaOperating Manual .................................................................. 3
3. Product Identification / Name Plate ...................................................................................... 4
4. CustomerService /After-SalesService ................................................................................ 4
5. ManufacturerPostalAddress/ Customer Service/ Representative....................................... 4

Operating Manual
General
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1. Overview / Operating Manual and Documentation
The Operating Manual is arranged in chapters and may contain several folders.
Part 1 Operating Manual
1 Description of the Machine
2 Safety Regulations
3 Structure and Functions
4 Operating Modes and Controls
5 Commissioning
6 Operating
7 Maintenance
8 Repairs
9 Recycling
10 Transport
Part 2 Components
1 Parts Lists
2 Drawings
3 Vacuum System
4 SealingLiquid Unit, Mechanical Seal
5 CIP-Cleaning, Conveying Pump
6 Instrumentation, Fittings, Pneumatic, Compressed Air
7 Heating-/Cooling Units, Vessel and Piping, Blending Vessel and Mixer
8 Drives and Gears
9 Components in the Switchgear
10 Certificates
Detailed table of contents will be found in the pretitle sequence of each part.

Operating Manual
General
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2. Purpose of the FrymaKoruma Operating Manual
These operating manuals serve to explain how to use the machine as stipulated and safely.
All persons who may be involved in operating, maintaining or repairing the machine must be
familiar with its functions, system parts and particular features, in order to,
• Operate the machine safely,
•Avoidpersonal injury,
• Avoid damaging the system or the environment,
• Achieve high quality of products and efficiency.
In order to avoid accidents and damage, every operator of the machine must read and observe
these manuals.
Always refer to the operating manuals before performing new or unfamiliar actions on the machine.
If you are uncertain that you can work and perform operations on the machine safely and in the
correct way, we recommend that you contact the FrymaKoruma customer service.
Target group
These operating manuals are intended for all persons, who may operate, maintain or service the
machine, who must be familiar with its functions, system parts and particular features.
FrymaKoruma offers training courses for system operators on the premises of the customer or
manufacturer.
Storing the operating manual
Operators must always have access to the operating manuals. The operating manuals must
therefore be kept with the machine or close to it. This also applies to operators who only
occasionally use the unit, for example maintenance personnel.
Assessment of the operating manual by the user
FrymaKoruma has attempted to make these operating manuals user-friendly and comprehensible.
Should you find anything incomprehensible or find any mistakes in this document despite our
efforts, please let the FrymaKoruma customer service know.
We appreciate all information which helps us to improve these operating manuals.

Operating Manual
General
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3. Product Identification / Name Plate
There is a name plate on the machine, showing the type designation and the serial number.
This information serves for proper identification of the machine. The type designation is also
displayed on the bottom line of the operating manual.
CE- Sign
In the original state, the machines correspond to the requirements of the EC
directives. These machines are built and tested according to the rules of tech-
nique.
CE Conformity Declaration
Without permission of FrymaKoruma, no changes or alterations to the machine or to system
components are to be implemented.
For modifications of programs or of process control or the process itself, the approval of
FrymaKoruma is required.
Furthermore, conformity is guaranteed only with the use of original spare parts.
4. Customer Service / After-Sales Service
Please always indicate the above mentioned serial number and type on all correspondence,
enquiries, especially when ordering spare parts.
5. Manufacturer Postal Address / Customer Service / Representative
• FrymaKoruma AG
• Theodorshofweg
• 4310Rheinfelden
• Switzerland
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: http://www.frymakoruma.com
Copyright
© Copyright by FrymaKoruma AG, 4310 Rheinfelden/Switzerland
The copyright of this Operating Manual belongs to
FrymaKorumaAG • 4310 Rheinfelden / Switzerland
The copyright applies to structure and text as well as the layout.
„Translation of the Original Operating Manual“

Spare parts
□Inquiry No.
□Order No..
Customer Invoice
Address:
VAT no.
Delivery
Address:
Your reference
Phone no.
Machine
Typ of machine Serial No. Year of construction
Specification of spare parts
Part no. Quant. Drawing/Pos. No. Description
FrymaKoruma AG, CH-4310 Rheinfelden
Fax: [phone]

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• TABLE OF CONTENTS • PART 1 •
Description of the Machine
Technical Data, Equipment
Data Sheets, Layout Plan, P + I Diagram
Safety Regulations
Risk and Hazards, General Safety Recommendations
Qualification and Requirements to the Staff
Structure and Functions
Principle / Description of the Machine and Main Process
Functions of individual Units and Parts
Operating Modes and Controls
Controls for Operating and Primary Set-up,
Operating Modes
Commissioning
Instruction for Assembly and Primary Set-up
Wiring Diagram
Operation
Operating and Possibilities. Data Input / Run of Programs /
Trouble Shooting, Operating Instructions of the Operating Panel
Maintenance
Service Plan, Supplies and Accessories
Service Operations, Cleaning
Repairs
Recognising of Troubles, Judging and Trouble Shooting
Instruction of Repairs
Recycling
Transport

FrymaKoruma Operating Manual
Description of the Machine
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1 Description of the Machine
Objective: To give the user basic information about the machine and its order-specific application.
TABLE OF CONTENTS
1 MACHINE DESCRIPTION ......................................................................................................... 1
1.1 INTRODUCTION ............................................................................................................ 2
1.1.1 Order-specific application .............................................................................................. 3
1.1.2 Non-order-specific application ....................................................................................... 3
1.1.3 Safety measures........................................................................................................... 5
1.1.4 Conformity with respect to safety .................................................................................. 5
1.2 TECHNICALSPECIFICATIONS..................................................................................... 6
1.2.1 Performance features .................................................................................................... 6
1.2.2 Energy supply and infrastructure ................................................................................... 6
1.2.3 Machine connections and interfaces ............................................................................. 7
1.2.4 Environment .................................................................................................................. 7
1.3 EQUIPMENT ................................................................................................................ 7
1.3.1 Accessories ................................................................................................................. 7
1.3.2 Extras........................................................................................................................... 7
Annex: .................................................................................................................... Data sheets

FrymaKoruma Operating Manual
Description of the Machine
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1.1 Introduction
Machine design
Toothed colloid mills are used mainly for the wet grinding of liquid to highly viscous suspensions.
Dependent on the application, the mills are either in vertical or horizontal design.
The gap between the rotor and stator was set in the factory. To enable adjusting the grinding gap of
the grinding unit to suit the application in hand, spacers can be used to make a fixed adjustment.
As an option, a stepless adjustment system that uses a thread is available to permit manual or
automatic adjustment of the grinding gap.
The different colloid grinding sets permit optimum adaptation to the product being processed.
The standard grinding set is universal in use. The coarse-toothed grinding set is ideal for grinding
coarse solids in suspensions, whereas the cross-toothed grinding set brings a higher grinding and
dispersion effect.
The feed product is fed either via a hopper or with the aid of a pump.
Electric control cabinet
Working area
Drive motor
Base frame

FrymaKoruma Operating Manual
Description of the Machine
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1.1.1 Order-specific application
It is not permitted to use the machine contrary to the order-specific application!
• The order-specific application is stipulated in the order confirmation.
• The order-specific application is the production of emulsions, dispersions or suspensions,
whereby the design parameters of the machine must be adhered to (i.e. the limit values
regarding pressure, temperature and filling level, the current loading value for processing units
and the product viscosity).
• The materials used for the process and for cleaning must be compatible with the construction
materials of the machine and its components.
• The machine may only be used with the software programs delivered by FrymaKoruma and for
the order-specific processes.
The prior written consent of FrymaKoruma is required for all applications that are not
specified here.
1.1.2 Non-order-specific application
An application that is not contractually agreed upon or whose scope exceeds the application(s)
named here is considered a non-order-specific application.
Danger! It is not permitted:
- to process or use materials that are reactive, flammable or explosive,
or which could form such mixtures in use;
This also includes the use of detergents.
Notice: In the case of machines with no explosion protection, the electric circuits and units are not designed for
operationwith such materials.
- to process or use materials that are harmful or toxic and which could
escape from the machine into the atmosphere;
- to process or use materials that release harmful or toxic substances
during processing which are detrimental to health or could damage the
environment (e.g. lead, chlorine, mercury, tin, zinc).
Notice: The machine has no devices which prevent the release of such substances.
Warning against an incorrect, non-order-specific application!
Notice:Besides uncontrollable reactionswhich underunfavourable circumstances couldcause serious
personal injury, damage to the machine is also possible, e.g. machine overload or the fracture of stress-
bearing components, damage to sliding ring seals, homogeniser and pumps, etc.

FrymaKoruma Operating Manual
Description of the Machine
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Conscious misuse
The machine must never be subjected to the following situations in operation:
• where the permissible limit pressure value is exceeded;
Exceedingthe permissibleoperating pressurelimit values can lead to damage.
• where the permissible filling level is exceeded;
• where chemical reactions are performed which lead to the permissible temperature and
pressure limit values being exceeded;
• where the intermediate and end products of chemical reactions cause damage to the
construction materials (elastomers, plastics or metals);
• where the specified process limit values*, i.e. temperature, pressure and filling level, are not
adhered to.
* The user is responsible for monitoring the process parameters and limit values. The standard machine design
isnot equipped withredundantcomponents which triggeranautomatic emergency shut-downin the eventof
technical malfunctions. If the lack of redundant components leads to impermissible risks in operation, the user
is responsible for taking suitable measures to eliminate these risks.

FrymaKoruma Operating Manual
Description of the Machine
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1.1.3 Safety measures
If using wax, grease or similar substances, make sure that the respective flash or
ignition point is not exceeded.
The user is responsible for monitoring the process temperature. The standard machine design is not equipped
withredundantcomponents which triggeran automatic emergencyshut-downin the eventoftechnical
malfunctions. If the lack of redundant components leads to impermissible risks in operation, the user is
charged with taking suitable measures to eliminate these risks.
•Safety data sheets must be available for every material processed or used.
Hazards
The hazard plan in Section 2.5.2 lists permanent or unexpected hazards.
Product purity
The product components processed in the machine must not contain any tramp
material. Any tramp material must be removed or restrained by suitable means (e.g.
filter, visual control, etc.) before it enters the machine.
Notice: Dependent on the nature of the tramp material or material particles that penetrate the machine, they are
ground to end-product fineness in the homogeniser. Metallic particles or stones, etc. can damage the
processing units or the fittings.
Machine operation:
Control panel at the machine, control cabinet with EMERGENCY-STOP.
1.1.4 Conformity with respect to safety
The machine conforms with the safety requirements of machines and systems as laid down in:
RL 98/37/EC “Machines”
RL 89/391/EEC “Improving safety and health protection”
RL 89/655/EEC “Using machinery and plant”
EN 292-1 “Design guidelines for machines”
Electric safety
EN 60204 / 1997 “Electric equipment of industrial systems”
CEI/IEC 204-1:
IEC 801-4 “The resistance of electric components against interference”

FrymaKoruma Operating Manual
Description of the Machine
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1.2 Technical specifications
1.2.1 Performance features
The data sheets are appended to the end of this Section.
1.2.2 Energy supply and infrastructure
Notice: The following energy and operating materials must be available in the specified amount and quality to
ensureoptimummachine operation.
Electrics
The electric data as well as the associated directives are given in Section 5.
Infrastructure / operating media
The appended P+I schematic contains details of the necessary media such as cooling water and
hot water or steam, CIP water, and compressed air.
Water
To ensure personal hygiene and also the cleanliness of the process, both cold
and hot running water should be available at the site of operation.
Hot water and cooling water, steam
Water quality*: To ensure optimum performance, we recommend the following:
The electric conductivity should not exceed max. 500 µS/cm. This will prevent
electrolytic and normal corrosion.
The pH-value must be kept neutral, i.e. between 7.5 and 8.
To prevent calcium precipitation, the water hardness should be < 6° dH.
(1° dH =17.8 ppm CaCO3)
* The water used must be free from dirt and solid particles.
Compressed air
Compressed air is used for the pneumatic drives of the valves. Refer to the
instructions of the compressed air supplier for details.
Control air
Control air is used for the pneumatic logical elements. It has a lower dew point
and higher purity than compressed air.
Lubricating oils and greases
The lubricant table in Section 7 contains a list of suitable lubricants for the
machine. Part 2 of the supplier documentation contains details of suitable
lubricants for the non-Fryma components (gearboxes, motors, etc.).

FrymaKoruma Operating Manual
Description of the Machine
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1.2.3 Machine connections and interfaces
Refer to the installation drawing for details of the interfaces, connections and their dimensions, and
to the relevant data sheet for details of quantities, temperatures and pressures.
1.2.4 Environment
This table must be filled out by the user in accordance with the information given in Section 2.4.1.
Ambient temperature and air humidity
It should be possible to keep the ambient temperature between 18°C and 27°C at a relative
humidity of less than 70%
With respect to the height above sea level, the cooling system of the control cabinets is laid out
for an average ambient temperature of max. 30° Celsius.
Illumination
The average illumination intensity in the working area should be approx. 600 Lux/m2.
1.3 Equipment
1.3.1 Accessories
1 set of tools
1.3.2 Extras
Extras as detailed in the order confirmation.
SPECIAL DANGERS WHERE/WHAT MEASURE DOCUMENT
- Flammable materials - -
- Explosive materials - -
Harmful substances
- Chem./biolog. effect -
- Dust -
- Asphyxiating gases -
Protection against water and
unintentional contact entire system motors IP 54
- Explosion protection (motors)
- Control cabinet
- Control and power circuit

MASCHINE MACHINE MACHINE MZ 190
Seriennummer Serial number Numéro seriel 102192
Baujahr Year of construction Année de construction 2013
Lärmemission Noise level Emission de sonore 76 dB(A)
Gewicht (Netto) Weight (net) Poids (net) 530 kg
Max. Betriebstemperatur Max. operating temperature Température max. de service 80°C
ELEKTRISCH ELECTRICAL ELECTRIQUES
Betriebsspannung Incoming supply tension d’alimentation 400 V
Steuerspannung Control voltage tension de commande - - V DC
Phasen phases phases 3
Frequenz frequency fréquence 50 Hz
Schutzart Protection class degré de protection IP 55
WERKSTOFFE MATERIAL MATÉRIAUX
Produktberührende Teile Product-contacting parts Partie en contact avec produit 1.4435/AISI 316L
Mahlelemente Grinding element éléments de broyage 1.4435/AISI 316L
Elastomere Elastomere Elastomères FPM/FKM
ZULÄSSIGE ÜBERDRÜCKE PERMISSIBLE PRESSURES SURPRESSIONS ADMISSIBLES
Produkt Einlass Product inlet Produit entre 6 bar
Produkt Auslass Product outlet Sortie de produit 6 bar
Doppelmantel Double jacket Double paroi - bar
ANTRIEBSMOTOR DRIVING MOTOR MOTEUR D’ENTRAÎNEMENT
Motor Motor Moteur EMWB
Typ Type Type RF225M-2MKF
Leistung Power Puissance 45 kW
Drehzahl Speed Vitesse 2955 min-1
DATENBLATT 1
DATA SHEET 1
FEUILLE DES DONNEES 1

FrymaKoruma Operating Manual
Safety Regulations
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2 Safety Regulations
Objective: To inform the user about the residual risks and dangers in using the system and to
indicate generally valid safety measures.
TABLE OF CONTENTS
2 SAFETY REGULATIONS .......................................................................................................... 1
2.1 LAYOUT ....................................................................................................................... 2
2.2 FUNDAMENTALS ......................................................................................................... 3
2.3 GENERAL INFORMATION ............................................................................................ 3
2.4 ORGANISATIONAL MEASURES / PERSONNEL ISSUES ........................................... 4
2.4.1 User’s obligations ......................................................................................................... 4
2.4.2 Requirements regarding the qualifications of the user .................................................... 5
2.5 ADDITIONAL RISKS ..................................................................................................... 5
2.5.1 Transport ...................................................................................................................... 5
2.5.2 Operational hazards / warning notices .......................................................................... 6
2.5.3 Maintenance hazards / warning notices ........................................................................ 7

FrymaKoruma Operating Manual
Safety Regulations
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*“IMPORTANT“ Operational messages for and other useful information, but not intended to warn of
dangerous or critical situations.
Note:DANGER, WARNING,CAUTION,NOTICE arewithIn the United StatesofAmerica mandatory signal
words.
2.1 Layout
The level of danger resulting from a situation or action will be displayed with signal words.
DANGER WARNING CAUTION NOTICE*
Immediate threats
Which can lead to
grievous bodily harm or
death.
Possible dangerous
situation which could
lead to serious injury
or death.
Possible dangerous
situation which could
lead to slight bodily
injuries. Also used to
warn about property
damages.
Possible critical or
dangerous situation
whereby the product or
property could be
damaged. 
SIGNAL WORD
MORE HAZARD LESS
RISK
Dangerous voltage Risk of scalding Hot surface
Jamming Squeezing Do not switch on
HAZARD FROM PLANT
Explosive material Flammable material
No source of ignition
Wear gloves
Danger of suffocation
Poisonous/caustic
products
Wear protection mask
Wear safety goggles
HAZARD FROM PROCESS
AND PRODUCT

FrymaKoruma Operating Manual
Safety Regulations
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2.2 Fundamentals
The machine complies with the state of the art and the officially recognised safety directives.
In spite of this, the following must be observed if risks are to be prevented:
• Install the machine in a correct and proper manner.
• Allow only skilled and authorised persons to operate the machine.
• Do not use the machine for any application other than that detailed in the order-specific
application. This is featured in Section 1.1 of this operating manual.
• Keep the machine in perfect condition (maintenance as per instructions, do not make any
impermissible modifications).
• Operate the machine in accordance with the instructions in this operating manual.
• The operator and external personnel must observe the warning notices.
2.3 General information
Warning signals - ALARMS
The standard version is not equipped with alarms. The motors or units equipped
with temperature protection or an overload circuit breaker shut down in the event of
an overload.
EMERGENCY-STOP functions and shut-down procedures
The EMERGENCY-STOP actuator serves to switch off the machine instantly and is accessible to
everybody.

FrymaKoruma Operating Manual
Safety Regulations
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2.4 Organisational measures / personnel issues
2.4.1 User’s obligations
The user is responsible for ensuring that the operators are conversant with the following safety
instructions and that they are available for reference at all times:
• regulations on the handling of materials and substances* used for the process and for
cleaning;
• first-aid measures to be carried out in the event of accidents with chemical substances or
those involving electricity;
• the use of personal safety equipment.
* Note: This operating manual cannot make allowances for hazardous substances employed by the user. In
many cases, these are not even known to FrymaKoruma (e.g. trade secrets).
In accordance with the industrial safety directive 89/391 EEC, the user must:
• undertake measures towards recognising and preventing hazards (risk analysis, risk
prevention, especially occupational risks);
•provide all staff with relevant information and instruction.
In accordance with the 89/655 EEC directive governing the use of plant and equipment, the user is
charged with the following:
• The employees must be made aware of any risks that might affect them during their work and
also be made aware of the safety equipment available to them.
•If the user employs hazardous machines or materials, he must always prepare relevant
operating instructions!