Fuji Electric PUM Series User manual

ENHANCED COMMUNICATION MODULE [PUMCM]
(Mitsubishi’s PLC Programless Communication)
PUMCM is the communication module to connect the module
type temperature controller, PUM series, to Mitsubishi’s PLC
(MELSEC-Q/A/AnS/FX series) without program.
High-speed communication of maximum 230.4kbps can be
performed via RS-232C, RS-422 or RS-485 interface. Also,
maximum of 16 units (64 channels) of PUMA (control module)
can be connected to one of this module,and maximum 8
units of this module can be connected to 1 communication
port, and it realizes a labor saving wiring, simple engineering
and small space.
FEATURES
I. Programless connection with Mitsubishi’s PLC
1. RS-232C, RS-422 or RS-485 high-speed communication
(max. 230.4 kbps)
2. Accessible to the almost all parameters of control
module (PUMA/PUMB)
3. High-speed data loading and setting reflection by high-
speed internal communication with connected control
module (PUMA/B)
4. 1:N configuration is available, which maximum 8 units
of this module can be connected to 1 communication
port.
II. User-friendly structure and functions
1. Lateral connection to 1 unit of this module: Max. 16
units (64 channels) + event input/output module 16
units = total 32 units
Simple wiring for power supply and a labor saving wiring
for communication by programless communication.
2. Detachable structure: Terminal block, main unit, and
the base part.
oEasy wiring with detachable terminal block
oMain units exchangeable without re-wiring
SYSTEM SPECIFICATION
1. Product type: Multi-loop module type temperature
controller
2. Module type
1) Analog module: Total max. 16 units
a) Control module (4 loops)
b) Enhanced input/output (analog) module
- Analog input/output module
(input/output 4 points/unit)
- Analog input module (input 4 points/unit)
- Analog output module (output 4 points/unit)
2) Enhanced input/output (digital) module:
Maximum 16 units
- Event input/output module
(input/output 8 points/unit)
3) Enhanced communication module: 1 unit
PUM Series
Multi-loop module type
Temperature controller
PUMCM
DATA SHEET
EDS11-168b
Apr. 1, 2011Date
3. Connecting method:
Lateral connecting with connectors
(For power supply and RS-485 commu-
nication, any one of connected modules
is required to be connected)
4. No. of loop, input/output
1) Control loop: Max. 64
2) No.of input /output: DI 128 points / DO 128 points
ENHANCED COMMUNICATION MODULE
SPECIFICATIONS
(Mitsubishi’s PLC programless communica-
tion)
1. General specification
(1) Power supply: 24V DC ±10%
(2) Power consumption: Max. 3.2 W (135 mA)
[when 24V DC is applied]
(3) Insulation resistance: 20M:or more (500V DC)
(4) Withstand voltage:
Power supply lloader communication
1000V AC 1 min.
Power supply lRS-232C,RS-422,RS-485
1000V AC 1 min.
(5) Applied standards:
UL, C-UL, CE marking, RoHS directive
[Pending for UL, C-UL marking]

PUMCM
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2. Connected devices
• MELSEC-Q series
Device Type Communication port
CH1 CH2
Q-compatible serial
communication unit
QJ71C24,
QJ71C24N
RS-232C
(D-sub 9P)
RS-422/485
(2-piece socket block)
QJ71C24-R2,
QJ71C24N-R2
RS-232C
(D-sub 9P)
RS-232C
(D-sub 9P)
QJ71C24N-R4 RS-422/485
(2-piece plug-in connector socket block)
RS-422/485
(2-piece plug-in connector socket block)
• MELSEC-A/Ans series
Device Type Communication port
CH1 CH2
A-compatible computer
link module AJ71UC24 RS-232C(D-sub 9P)
RS-422/485(terminal block) −
AnS-compatible com-
puter link module
A1SJ71UC24-R2 RS-232C
(D-sub 9P) −
A1SJ71UC24-R4 RS-422/485
(terminal block) −
A1SJ71UC24-PRF RS-232C
(D-sub 9P) −
• MELSEC-FX series
Device Type Communication port
CH1 CH2
Communication special
adaputer
FX0N-232ADP RS-232C
(D-sub 25P) −
FX2NC-232ADP RS-232C
(D-sub 9P) −
FX3U-232ADP
RS-232C
(D-sub 9P) −
−RS-232C
(D-sub 9P)*1
FX-232ADP RS-232C
(D-sub 25P) −
FX0N-485ADP RS-485
(terminal bock) −
FX2NC-485ADP RS-485
(European terminal block) −
FX3U-485ADP
RS-485
(European terminal block) −
−RS-485
(European terminal block)*1
FX-485ADP RS-485
(terminal bock) −
Enhanced board
FX1N-232-BD RS-232C
(D-sub 9P) −
FX2N-232-BD RS-232C
(D-sub 9P) −
FX3U-232-BD RS-232C
(D-sub 9P) −
FX1N-485-BD RS-485
(European terminal block) −
FX3U-485-BD RS-485
(European terminal block) −
*1 When using it as CH2, FX3U-U- ADP should be connected to CH1 by using FX3U--BD or two of FX3U-U- ADP should
be connected to CH1 by using an enhanced board, FX3U-CNV-BD (one of 232, 422, 485or USB goes into , and 232 or
485 goes into U).
Refer to [Data Communication Edition] in the FX SERIES USER’S MANUAL for details.
Connectable model types on FX series sequencer are shown below.
Type Connection
FX2(FX), FX2C, FX2N, FX1N, FX2NC, FX1NC, FX3U, FX3UC Connectable
FX1S, FX0N Not connectable


3. Communication interface
3.1 Programless communication interface
Select ,or ③by the switch
RS-422 interface
(1) Communication standards: RS-422 compatible
(2) No. of port: 1 port
(3) Communication, synchro method:
4-wire, half duplex, asynchronous cycle
(4) Communication speed:
9.6k, 19.2k, 38.4k, 57.6k, 115.2k,
230.4kbps
(5) Max. communication distance:
MELSEC-Q series 1000m or less
MELSEC-A series 500m or less
MELSEC-FX series 500m or less
(6) Recommended cable:
KFPEV-SB2P 0.5sq-equivalent / FUJI
ELECTRIC CABLE CO., LTD
(7) Data format: Start bit1, data bit 8,
Parity even/odd/none
Stop bit 1
(8) Insulation: No insulation with any communication
interface other than loader interface,
Functional insulation with loader commu-
nication interface and other all signals
②RS-485interface
(1) Communication standards: RS-485 compatible
(2) No. of port: 1 port
(3) Communication, synchro method:
2-wire, half duplex, asynchronous cycle
(4) Communication speed:
9.6k, 19.2k, 38.4k, 57.6k, 115.2k,
230.4kbps
(5) Max. communication distance:
MELSEC-Q series 1000m or less
MELSEC-A series 500m or less
MELSEC-FX series 500m or less
(6) Recommended cable:
KFPEV-SB2P 0.5sq / FUJI ELECTRIC
CABLE CO., LTD
(7) Data format: Start bit1, data bit 8,
Parity even/odd/none
Stop bit 1
(8) Insulation: No insulation with any communication
interface other than loader interface,
Functional insulation with loader commu-
nication interface and other all signals
③RS-232C interface
(1) Communication standards: RS-232C compatible
(2) No. of port: 1 port
(3) Communication, synchronous method:
Half-duplex, asynchronous cycle
(4) Communication speed:
9.6k, 19.2k, 38.4k, 57.6k, 115.2k,
230.4kbps
(5) Max. communication distance: 15m
(6) Recommended cable:
KFPEV-SB 1P 0.5sq-equivalent / FUJI
ELECTRIC CABLE CO., LTD
(7) Data format: Start bit1, data bit 8,
Parity even/odd/nene
Stop bit 1
(8) Insulation: No insulation with any communication
interface other than loader communica-
tion interface, Functional insulation with
loader communication interface and other
all signals
3.2 Loader communication interface
(1) Communication standards: RS-232C compatible
(2) No. of port: 1 port
(3) Communication, synchro method:
Half-duplex, asynchronous cycle
(4) Communication speed: 19.2kbps (fixed)
(5) Data format: Data bit 8, no prity
(6) Protocol: Modbus RTU compatible
(7) Connection method:
2.5 diameter mini-plug/jack
[on the front of module]
(Common cable with PXG, PXH)
(8) Insulation: Functional insulation with any other sig-
nals
4. Display, configuration
(1) Display: Status display LED
(2 colors × 2 points + 4points)
(2) Display contents:
RUN/FAULT, internal communication sta-
tus
Communication TX/RX (Port1),
Communication TX/RX (Port2)
(3) Setting device and setting contents
Setting device Setting contents
Front face Rotary SW × 1 Programless commu-
nication station setting
Within the devace DIP SW (6bit) × 1
RS-232C/RS-422/RS485
Operation mode
5. Power outage
(1) Impact of power outage:
Outage of 2ms or less; no impact
(2) Operation after power outage:
Start from the first step (cold start)
(3) Memory backup:
Nonvolatile memory (EEPROM)
(No. of update; 100,000)

PUMCM

6. Self diagnosis
Diagnosis method:
Program error monitoring by watch dog
timer
7. Structure
(1) Installation method:
DIN rail mounting or mounting with M3
screws inside a cabinet
(2) Dimensions: 30 (W) × 100 (H) × 85 (D) mm
(excluding terminal cover and projected
part)
(3) Weight: Approx. 200 g
(4) Extrenal terminal
- Programless communication interface:
Detachable terminal block
(M3 screw × 20 terminals)
- Power supply connection:
Terminal block on the base part
(M3 screw × 2 terminals)
Power is supplied via side connectors
in case of lateral connecting. (Max. 33
units)
- Loader communication port:
2.5 diameter 3-pole mini-plug/jack
[on the front of module]
(5) Case material: Polyphenylene oxide
(flame retardant grad: UL94V-0
equivalent)
(6) Case color: Case ; red
Terminal, base part ; black
(7) Protection
- Body: IP20 grade protection
(ventilation slits on the top and the bot-
tom of body)
- Terminal: IP00 grade protection,terminal cover is
available as an option
8. Normal operating condition
(1) Ambient temperature*: −10 to 50°C
* “Ambient temperature” is the tempera-
ture underneath the controller inside
the equipment or the cabinet where
the controller is installed.
(2) Ambient humidity:
90% RH or less (non condensing)
(3) Vibration: 10 to 70Hz, 9.8m/s2(1G) or less
9. Transporting, storage condition (packing con-
dition)
(1) Storage temperature: −20 to 60°C
(2) Ambient humidity: 90%RH or less (no condensing)
(3) Vibration: 10 to 70Hz, 9.8m/s2(1G) or less
(4) Shock: 294m/s2(30G) or less
10. Packing list
Temperature controller: 1unit
Instruction manual: 1 copy
11. Loader software
(1) Distribution medium:
Free download from Fuji Electric Systems
HP (http://www.fic-net.jp)
(2) Recommended operating environments
PC: DOS/V (PC-AT compatible)
OS: Windows XP (operation confirmed in
Japanese / English)
RAM: 256M bytes or more
Free space on the hardware: 500M bytes or more
Display resolution: 1024 × 768 or over
Serial interface: RS-232C 1 port
(without RS-232C, USB serial converter
cable required)
(3) Connection with PUM
Via loader interface on the front face of module
(special cable available from Fuji is required)
CODE SYMBOLS
[Enhanced communication module]
Description
4
5
10
C
M
A
B
< Module type >
Enhanced communication module
< Communication functions >
Mitsubishi’s PLC programless communication
< Operation manual >
Japanese
English
Digit
45678 9
10
123
PUM YY
Digit 10
Description
6
7
8
A
A
A
L
0
0
0
0
2
3
4
1
DIN rail mounting end plate
Connecting terminal cover (right & left 1 set)
Front face screw terminal cover
Loader connecting cable (RS-232C)
Digit
45678123
PUMZ*
Digit
[Table 1] Insulation block diagram
Power RS-323C
Loader communication RS-422
Functional insulation (1000VAC) Functional insulation (500VAC)
RS-485


OUTLINE DIAGRAM (Unit : mm)
LOADER
STATION
Front terminal cover (option)
Hole for screw mounting
Hole for screw mounting
DIN rail fixture
DIN rail
Main unit (at attach/detach)
Base part
(Main unit is detached)
(10)
30 85
1.5
100
50
5
(8)
(100)
(3)
(30)
(30)
6.1
6
Terminal block
(at attach/detach)
Terminal
screw M3
Terminal
screw M3
At mounting to
the DIN rail
Dimensions for Screw Mounting Notice at the Installation
9±0.2
30+0.7
+0.2
2-M3
88.5±0.2
Please keep the distance of 30mm from this instrument to radiate.
(50mm is recommended.)
30 or more
30 or more

PUMCM

TERMINAL CONNECTION DIAGRAM
12
345
Base part
Power
+−
2
1
Don’t connect
345
1
2
3
GND
RX
TX
Loader interface (RS-232C)
I2.5 3-pole miniature plug
Don’t
connect
Don’t
connect
Don’t
connect
Don’t
connect
Don’t
connect
Don’t
connect
24V DC
LOADER
11
1222
21
13
14
15
16
17
18
19
20
23
24
25
26
27
28
29
30
22
21
23
29
30
27
26
28
SG
RS-485 RS-232C
TX
RX
11
14
15
13
12
19
20
17
18
16
STATION
25
24
22
21
23
29
30
27
26
28
25
24
SG
SDA
SDB
RDA
RDB
22
21
23
29
30
27
26
28
25
24
SG
A
B
RS-422


Programless communication module status
Contents Reading out/Writing data setting range Factory-set value Register No.
Setting faults 0101h: St. No. configuration SW is invalid value −30232
0102h: DIP SW is invalid value
0201h: PLC communication speed is invalid value
0202h: PLC communication data length is invalid value
0203h: MC protocol is invalid value
0204h: PLC communication inter-cycle time is invalid value
0205h: PLC communication starting time is invalid value
0206h: PLC response monitoring time is invalid value
0207h: Number of PLC communication retry is invalid value
0208h: Connection method is invalid value
0209h: Number of connected units is invalid value
020Ah: Operation at PLC communication fault is invalid value
020Ch: MC protocol frame type is invalid value
0210h: Setting area device type is invalid value
0211h: Setting area device size is invalid value
0212h: Monitor area device type is invalid value
0213h: Monitor area device size is invalid value
0214h: Setting area detail (The 1st word) is invalid value
0215h: Monitor area detail (The 1st word) is invalid value
Communication status with PLC
Contents Reading out/Writing data setting range Factory-set value Register No.
PLC error counter 0 →1→…→ 65535 →0 →1 →…times −31001
PLC error code 0000h to 0042h: Error code of A compatible 1C frame
0100h: Command message timeout
0101h: Response message timeout
0102h: Sum check code error
0103h: Header format error
0104h: ASCII code error
0110h: Hardware failure 1
0111h: Hardware failure 2
0120h: Continuous reception error
7000h to 7FFFh: Error code of QJ71C24N
−31002
PLC sending counter 0 →1→…→ 65535 →0 →1 →…times −31003
PLC receiving counter 0 →1→…→ 65535 →0 →1 →…times −31004
PLC inter-cycle time monitor 0 to 65535ms −31007
PLC inter-cycle time over counter 0 →1→…→ 65535 →0 →1 →…times −31008
PLC communication setting
Contents Reading out/Writing data setting range Factory-set value Register No.
PLC communication speed 0005h: 9600bps0007h: 19200bps
0009h: 38400bps000Ah: 57600bps
000Bh: 115200bps000Ch: 230400bps
000Bh 40001
PLC transmission setting b0: OFF (fixed)
b1: Data bit (ON: 8bits (fixed))
b2: Parity bit (OFF: No, ON: Yes)
b3: Odd/Even parity (OFF: Odd, ON: Even)
b4: Stop bit (OFF: 1, ON: 2)
b5 to b15: OFF (fixed)
000Eh 40002
MC protocol 2: Type24: Type 45: Type5 5 40003
PLC communication inter-cycle time 0 to 5000ms 100 40004
PLC communication starting time 1 to 255sec 1 40005
PLC response monitoring time 10 to 10000ms 200 40006
Number of retry times 0 to 10 times 0 40007
Connection method 0=1:1 connection1=1:N connection 0 40008
No. of connected units 1 to 81 40009
MC protocol frame type 0: QnA compatible 4C frame
1: A compatible 1C frame
040019
Programless communication module
Contents Reading out/Writing data setting range Factory-set value Register No.
Operation selection at
programless communication fault
0000h: RUN
0001h: STOP
0001h 40010

PUMCM



 
Memory configuration (Setting area)
Contents Reading out/Writing data setting range Factory-set value Register No.
Setting area device type 00A8h: Data register (D)
00B4h: Link register (W)
00AFh: File register (R)
00B0h: File register [for sequence No. access] (ZR)
00A8h 40011
Setting area start address (lower) Addressable range: according to PLC (product of Mitsubishi) setting 1000 40012
Setting area start address (upper) Addressable range: according to PLC (product of Mitsubishi) setting 0 40013
Setting area device size 0 to 712 0 40014
Setting area entry St. No.
(The 1st word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
0 410 01
Setting area entry register No.
(The 1st word)
0, 40000 to 49999 (Note1) 0 41002
Setting area entry St. No.
(The 2nd word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
041003
Setting area entry register No.
(The 2nd word)
0, 40000 to 49999 (Note1) 0 41004
・ ・ ・
Setting area entry St. No.
(The 711th word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
0 42421
Setting area entry register No.
(The 711th word)
0, 40000 to 49999 (Note1) 0 42422
Setting area entry St. No.
(The 712th word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
0 42423
Setting area entry register No.
(The 712th word)
0, 40000 to 49999 (Note1) 0 42424
Note 1: Only the address written in " setting/monitor area register number" (control module 5-6, event module 5-7) can be set.
However, the parameters marked * in the "Entry ban" column cannot be set.
Memory configuration (Monitor area)
Contents Reading out/Writing data setting range Factory-set value Register No.
Monitor area device type 00A8h: Data register (D)
00B4h: Link register (W)
00AFh: File register (R)
00B0h: File register [for sequence No. access] (ZR)
00A8h 40015
Monitor area start address (lower) Addressable range: according to PLC (product of Mitsubishi) setting 0 40016
Monitor area start address (upper) Addressable range: according to PLC (product of Mitsubishi) setting 0 40017
Monitor area device size 0 to 712 0 40018
Monitor area entry St. No.
(The 1st word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
128: Programless communication module
0 43001
Monitor area entry register No.
(The 1st word)
0, 30000 to 49999 (Note2) 0 43002
Monitor area entry St. No.
(The 2nd word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
128: Programless communication module
0 43003
Monitor area entry register No.
(The 2nd word)
0, 30000 to 49999 (Note2) 0 43004
・ ・ ・
Monitor area entry St. No.
(The 711th word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
128: Programless communication module
0 44421
Monitor area entry register No.
(The 711th word)
0, 30000 to 49999 (Note2) 0 44422
Monitor area entry St. No.
(The 712th word)
0: Not used
1 to 16: Control/Analog module
17 to 32: Event module
128: Programless communication module
0 44423
Monitor area entry register No.
(The 712th word)
0, 30000 to 49999 (Note2) 0 44424
Note 2: Only the address written in " setting/monitor area register number" (control module 5-6, event module 5-7) can be set.
However, the parameters marked * in the "Entry ban" column cannot be set.
Fuji Electric
Your distributor:
Coulton Instrumentation Ltd
17 Somerford Business Park, Christchurch, BH23 3RU, UK
Tel: [phone]
E-mail: [email protected]
Web: www.coulton.com