Fuji Electric ecoWAVE PHF FN0.75AL1M-4G5 Instruction Manual

Fuji Electric Asia Pacific Pte. Ltd.
Fuji Electric Harmonic Mitigation
Advance-line Passive Harmonic Filters
AL1M-PHF-MNL/V2
Installation & User Manual

© All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or
by any means without the prior written permission of Fuji Electric Co., Ltd. The information in this manual
is subject to change without notice. Every precaution has been taken in the preparation of this manual.
Fuji Electric assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
Document name:
ecoWAVE Advance-Line PHF Installation and User Manual .pdf
Version history
Revision Date Description
AL1M-PHF-MNL/V1.1 Aug 2022 Version 1.1
AL1M-PHF-MNL/V2 Jan 2023 Version 2
These instructions (PDF format) can be obtained from www.fujielectric.com or from your local
Fuji Electric sales representative.
Other technical documentation of our products is also available in the download area of
www.fujielectric.com
Passive Harmonic Filters
2

3
Table of Contents
Product Versions..............................................................
Introduction
Safety information...............................................................
About this manual...............................................................
Model Selection
Explanation of product code...............................................
Specifications
Additional electrical specifications......................................
General electrical specifications (50 Hz filters)...................
50 Hz Type technical data...............................................
50 Hz Type mechanical frame size.................................
General electrical specifications (60 Hz filters)...................
60 Hz Type techincal data...............................................
60 Hz Type mechanical frame size...................................
50 Hz / 60 Hz Outline drawing............................................
50 Hz Type dimensions data.............................................
60 Hz Type dimensions data.............................................
Terminals............................................................................
Performance data...............................................................
Wiring diagram...................................................................
Structure design.................................................................
Application..........................................................................
Installation
Step 1: Visual inspection.....................................................
Step 2: Mounting.................................................................
Step 3: Wiring.....................................................................
Fuse....................................................................................
Maintenance
1. Maintenance schedule....................................................
2. Fan..................................................................................
3. Power capacitors............................................................
4. Electrical connections.....................................................
Additional Information
Trap circuit disconnect........................................................
50 Hz Trap circuit recommended contactor........................
60 Hz Trap circuit recommended contactor........................
Troubleshooting..................................................................
Publications disclaimer.......................................................
ecoWAVE Advance-Line Passive Harmonic Filter
2
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8
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10
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12
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14
15
16
17 - 18
19 - 20
21 - 22
23 - 24
25
26
26 - 27
28 - 30
31
32
32
33
33
34
35
36
37
38

4
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, or maintain it. The following special messages may appear throughout this
documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Fuji Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. In addition,
these persons must have received safety training to recognize and avoid hazards involved. These
persons must have sufficient technical training, knowledge and experience and be able to foresee and
detect potential hazards that may be caused by using the product, by changing the settings and by the
mechanical, electrical and electronic equipment of the entire system in which the product is used. All
persons working on and with the product must be fully familiar with all applicable standards, directives,
and accident prevention regulations when performing such work.
High voltage potentials are involved in the operation of power quality equioment.
Always remove power before handling energized parts of the filter, and let ample time
elaspse for the capacitors to dischange to safe levels (<42V). Residual voltage are to be
measured both line to line and line to earth.
Equipment installation, start-up. operation and maintenance (if any) have to be carried out
by a trained and certified electrician or technician, who is familiar with safety procedures in
electrical system. Non-qualified person are not allowed to use, install, operate or maintain the
PQ filters!
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, will result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices not related to physical imjury

5
Product Application type
This product is a Passive Harmonic Filter for 3-phase 400V class inverter, UPS, DC fast chargers ect.
Or any 3-phase power conversion equipment with front-end six-pulse rectifier AC and DC motor drives in
low dynamic applications intended for industrial use according to this manual. The product may only be
used in compliance with all applicable safety regulations and directives, the specified requirements and
the technical data. Prior to using the product, you must perform a risk assessment in view of the planned
application. Based on the results, the appropriate safety measures must be implemented. Since the
product is used as a component in an entire system, you must ensure the safety of persons by means of
the design of this entire system (for example, machine design). Any use other than the use explicitly
permitted is prohibited and can result in hazards. Electrical equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
Product Related Information
Read and understand these instructions before performing any procedure with this product.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Only appropriately trained persons who are familiar with and understand the contents of this manual
and all other pertinent product documentation and who have received safety training to recognize
and avoid hazards involved are authorized to work on and with this filter system. Installation,
adjustment, repair and maintenance must be performed by qualified personnel.
The system integrator is responsible for compliance with all local and national electrical code
requirements as well as all other applicable regulations with respect to grounding of all equipment.
Many components of the product, including the printed circuit boards, operate with mains voltage. Do
not touch. Use only electrically insulated tools.
Do not touch unshielded components or terminals with voltage present.
Prior to performing any type of work on the filter system, isolate power supply to prevent electric
shock circuit.
AC voltage can couple voltage to unused conductors in the power cable. Insulate both ends of unused
conductors of the motor cable.
Do not short across the filter’s bus terminals or control bus terminals.
Before performing work on the passive harmonic filter system:
Disconnect all power, including external control power that may be present.
Place a Do Not Turn On label on all power switches.
Lock all power switches in the open position.
Wait 15 minutes to allow the DC bus capacitors to discharge.
If the AC bus capacitors do not discharge properly, contact your local Fuji Electric representative.
Do not repair or operate the product.
Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNEXPECTED SHOCK CIRCUIT
Harmonic Filter systems may result unexpected shock circuit because of incorrect power wiring,
incorrect control wiring or other errors.
Carefully install the wiring in accordance with this manual’s informatiuon.
Do not operate the product with unknown or unsuitable applications or connection.
Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

6
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
Contact your local Fuji Electric sales office if you detect any damage whatsoever.
The metal surfaces of the product may exceed 100 °C (212 °F) during operation.
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the mains voltage
Failure to follow these instructions can result in equipment damage.
WARNING
HOT SURFACES
Ensure that any contact with hot surfaces is avoided.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
DANGER

7
About this manual
At a Glance
Document Scope
Validity Note
The purpose of this document is:
to give you mechanical and electrical information related to the ecoWAVE Passive Harmoinc Filter,
to show you how to install and wire this filter.
Step Action
1 Go to the Fuji Electric home page www.fujielectric.com .
2 In the Search box type the reference of a product or the name of a product range or look under Inverter
product category for ecoWAVE Passive Harmonic Filter series.
NOTE:
The products listed in the document are not all available at the time of publication of this document online. The data,
illustrations and product specifications listed in the guide will be completed and updated as the product availabilities
evolve. Updates to the guide will be available for download once products are released on the market.
This documentation is valid for the ecoWAVE Advance-Line IP20 Passive Harmonic Filter series.
The technical characteristics of the devices described in this document also appear online. To access this information
online:
The characteristics that are presented in this manual should be the same as those characteristics that appear online.
In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy.
If you see a difference between the manual and online information, use the online information as your reference.

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8
How to read the model code
Model selection
F N 0.75 A L 1 M - 4 G 5
CODE Product Type
Passive Harmonic Filter
FN
CODE kW Rating
0.75kW
0.75
~
~
500kW
500
CODE Series
Advance-Line Series 1AL1
Econ-Line Series 1
EL1
CODE Protection
IP20 Enclosure Type
M
IP00 Skid Type
S
CODE Hz
50Hz
5
60Hz
6
CODE Destination
Global Model
G
CODE Input power source
400 Voltage Class *
4
* Exact input power source please refer to technical specifications
Select the most suitable filter rating for your application.
Even if there is no DC-link choke present in the inverter, ecoWAVE Advance-Line PHF series help to reduce THDi to
5% @ rated power.
In other words, there are three chokes (line choke, trap choke and load choke) included in this filter series.
For ecoWAVE Advance-Line series.
Examples of 22kW 50Hz filter select to meet 5% THDi;
ecoWAVE Advance-Line PHF
FN22AL1M-4G5 : Filter for 50 Hz, 380–415 V AC grid, motor inverter power rating 22kW, IP20
Examples of 22kW 60Hz filter select to meet 5% THDi;
ecoWAVE Advance-Line PHF
FN22AL1M-4G6 : Filter for 60 Hz, 440–480 V AC grid, motor inverter power rating 22kW, IP20
In case you have difficulties to decide for the right filter, please contact your local Fuji Electric or representative for
support.
TYPE FN0.75AL1M-4G5
OUTPUT
SER No.
3Ø 380-415V ±10% / 50Hz / 2.5A
IP20 / UL Type 1 / NEMA 1
T8XA418A0008NJ
SOURCE 3Ø 380-415V ±10% / 50Hz±1 / 2.5A
Made in China
Passive Harmonic Filter
Risk of Electric Shock.
Discharge time - 5 min.
Use Overload monitor signal
for external load disconnection.
Use only for 6-pulse-type rectifier loads.
Refer to user manual.
www.fujielectric.com
!
WARNING
SAFETY
SCCR 100kA
MASS
18kg
Nameplate example
Model Code
Power part supply
Degree of protection
Serial Number
Product weight
Certifications
Safety Warning
The product nameplate contains the following data:

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9
Additional Electrical Specifications
Cooling requirement
ecoWAVE Advance-Line PHF general electrical specifications refer to operating altitudes up to 2000m a.s.l. (6600ft).
Operation between 2000m and 4000m (6600ft and 13123ft) requires a derating for current and clearance according
to IEC 60664-1, hereafter enclosed:
2,000
Altitude
m
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
15,000
20,000
80.0
Normal
Barometric Pressure
kPa
70.0
62.0
54.0
47.0
41.0
35.5
30.5
26.5
12.0
5.5
1.00
Multiplication factor
for
Clearance
1.14
1.29
1.48
1.70
1.95
2.25
2.62
3.02
6.67
14.5
Remark: Do not use ecoWAVE PHF in altitudes above 4000m without consulting Fuji Electric first.
Table 1 - Altitude correction factors
Altitude correction
A, B, C
Frame
Size
D
E
G
H
J
0
Minimum
Air Volume*
[ m³ / h ]
128
204
408
612
816
Table 2 - Inlet air flow required for cooling
* External air flow required filter configurations without embedded ventilation.
Remark: External air flow is required for the cooling at filter’s inlet as defined in the
table only for filters without embedded ventilation.

10
Technical Specifications
50 Hz Type
THDi ~5% at rated power for filter <4kW.
System requirements: THDv <2%, line voltage unbalance <1% Performance specification for six-pulse diode
ectifiers. SCR rectifier front-ends produce different results, depending upon the firing angle of the thyristors.
Conditions: line impedance <3%
Repetitive tests to be performed at max. 80% of above levels, for 2 seconds.
External UL-rated fuses required.
Please check the inlet air flow required for cooling at page 9 Table 2 (Cooling requirement)
Iderated = Inominal×√ ((70°C-Tamb)/25°C)
50 Hz, 0.75 to 250kW
Equipment with front-end six-pulse rectifier /
Motor drives / Factory automation equipment/
Water/wastewater treatment facilities /
Fan and pump applications / HVAC applications
Mission-critical processes / DC fast chargers
50 Hz System
IP20
3 x 380 VAC to 415 VAC
± 10%
50 Hz
± 1 Hz
≤
5% at rated power
>98% for rated voltage and power
P --> E 2160 VAC (1s)
Internal fan cooling or external cooling
1.6x rated current for 1 mintute, once per hour
- 25
°C to +45°C fully operational
+45°C to +70°C derated operation
- 25°C to +85°C transport and storage
UL 94 V-2
Filter: UL 61800-5-1, EN 61800-5-1
Chokes: EN 61558-2-20 or EN 60076-6
TN, TT, IT
>200,000 hours
100 kA
Nominal operating voltage
Operating frequency
Nominal motor drive input power rating
Total harmonic current distortion THDi
Efficiency
High potential test voltage
Protection category
Cooling
Overload capability
Ambient temperature rage
Flammability corresponding to
Design corresponding to
Earth system
SCCR
Typical applications
Drive dc-link voltage -5% ~ +10% nominal VDC
Pollution degree PD3 (according to standard IEC 60664-1)
Total demand distortion TDD According to IEEE 519
Insulation class of magnetic components N (200°C), H (180°C)
MTBF @ 45°C) / 415V (Mil-HB-217F)
MTTR <15 minutes (capacitor modules and fan modules)
Lifetime (calculated) ≥10 years
Safety monitor output signal Thermal switch NC 180°C (UL-approved)
to detect overload of chokes)
Overvoltage category OV lll (IEC 60664 / UL 61800-5-1)
Item

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11
Specifications 50 Hz Type
Technical data
Mechanical frame sizes
ecoWAVE Advance-Line PHF are implemented on a base plate (IP20 enclosure) featuring 8 different base plate
frame sizes, Frame A to J from the lowest to the highest rating. Dimensions and footprint are provided in diagram 1.
In particular, the IP20 enclosure frame sizes A to C do not require air flow, while the IP20 frame sizes D to J need
embedded fan or external ventilation. In additional, ventilation fan is require when mounting these IP20 enclosure
type filters in an electrical panel.
A B C D E F G H J
No Ventilation Fan Air flow cooling (embedded ventilation fan)
0.75 kW
1.5kW
2.2 kW
3.7 kW 5.5 kW
7.5 kW
11 kW
15 kW
18.5 kw
22 kW
30 kW
37 kW
45 kW
55 kW
*75 kW
90 kW
110 kW
132 kW
160 kW
200 kW
250 kW
Diagram 1.
50 Hz IP20 Frame Size Layout
For higher kW rating rating filter; The ecoWAVE Advance-Line IP00 Skid Type (enginnering filters)
Please refer to ecoWAVE Advance-Line IP00 Skid Type catalog.
3-Phase, 380...415VAC, 50 Hz
*Filter rating which does not require forced cooling or fan module.
** Filter rating which does not require RC damping module for rectifiers with EMI filter.
***
****
Motor drive input current without harmonic filter
Typical losses @ 45°C, 400 V, 50 Hz and rated load power
Rated
Voltage
Nominal
applied motor
[kW]
Filter
Motor drive
input current
[Arms]***
Rated filter
input current
[Arms]
Typical
Losses
[W]****
Terminal Frame
50Hz
3-Phase
380-415V
Class
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
FN0.75AL1M-4G5 *
FN2.2AL1M-4G5 *
FN3.7AL1M-4G5 *
FN5.5AL1M-4G5 *
FN7.5AL1M-4G5 *
FN11AL1M-4G5
FN15AL1M-4G5
FN18.5AL1M-4G5
FN22AL1M-4G5
FN30AL1M-4G5
FN37AL1M-4G5
FN45AL1M-4G5
FN55AL1M-4G5
FN75AL1M-4G5
FN90AL1M-4G5
FN110AL1M-4G5
FN132AL1M-4G5 **
FN160AL1M-4G5 **
FN200AL1M-4G5 **
3
5.5
10
13
16
24
32
38
45
60
75
90
110
150
180
210
260
320
400
1.63
3.26
5.93
8.17
11.1
16.3
22.2
28.2
32.5
44.4
54.8
66.7
81.6
111
134
164
197
240
300
61
87
135
183
256
287
359
343
460
570
581
783
858
1036
1166
1365
1392
1462
1644
110
110
112
112
112
113
113
113
115
115
115
115
115
116
116
118
118
118
118
B
C
D
E
G
H
H
FN1.5AL1M-4G5 * 5.5 3.26 87 110 A
250 FN250AL1M-4G5 ** 530 376 1746 119 J

12
Specifications
60Hz Type
THDi ~5% at rated power for filter <4kW.
System requirements: THDv <2%, line voltage unbalance <1% Performance specification for six-pulse diode
ectifiers. SCR rectifier front-ends produce different results, depending upon the firing angle of the thyristors.
Conditions: line impedance <3%
Repetitive tests to be performed at max. 80% of above levels, for 2 seconds.
External UL-rated fuses required.
Please check the inlet air flow required for cooling at page 9 Table 2 (Cooling requirement)
Iderated = Inominal×√ ((70°C-Tamb)/25°C)
60 Hz, 0.75 to 220kW
Equipment with front-end six-pulse rectifier /
Motor drives / Factory automation equipment/
Water/wastewater treatment facilities /
Fan and pump applications / HVAC applications
Mission-critical processes / DC fast chargers
60 Hz System
IP20
3 x 440 VAC to 480 VAC
± 10%
60 Hz
± 1 Hz
≤
5% at rated power
>98% for rated voltage and power
P --> E 2160 VAC (1s)
Internal fan cooling or external cooling
1.6x rated current for 1 mintute, once per hour
- 25
°C to +45°C fully operational
+45°C to +70°C derated operation
- 25°C to +85°C transport and storage
UL 94 V-2
Filter: UL 61800-5-1, EN 61800-5-1
Chokes: EN 61558-2-20 or EN 60076-6
TN, TT, IT
>200,000 hours
100 kA
Nominal operating voltage
Operating frequency
Nominal motor drive input power rating
Total harmonic current distortion THDi
Efficiency
High potential test voltage
Protection category
Cooling
Overload capability
Ambient temperature rage
Flammability corresponding to
Design corresponding to
Earth system
SCCR
Typical applications
Drive dc-link voltage -5% ~ +10% nominal VDC
Pollution degree PD3 (according to standard IEC 60664-1)
Total demand distortion TDD According to IEEE 519
Insulation class of magnetic components N (200°C), H (180°C)
MTBF @ 45°C) / 415V (Mil-HB-217F)
MTTR <15 minutes (capacitor modules and fan modules)
Lifetime (calculated) ≥10 years
Safety monitor output signal Thermal switch NC 180°C (UL-approved)
to detect overload of chokes
Overvoltage category OV lll (IEC 60664 / UL 61800-5-1)
Item

13
Specifications 60 Hz Type
Technical data
Mechanical frame sizes
ecoWAVE Advance-Line PHF are implemented on a base plate (IP20 enclosure) featuring 8 different base plate
frame sizes, Frame A to J from the lowest to the highest rating. Dimensions and footprint are provided in diagram 2.
In particular, the IP20 enclosure frame sizes A to C do not require air flow, while the IP20 frame sizes D to J need
embedded fan or external ventilation. In additional, ventilation fan is require when mounting these IP20 enclosure
type filters in an electrical panel.
A B C D E F G H J
No Ventilation Fan Air flow cooling (embedded ventilation fan)
Diagram 2.
60 Hz IP20 Frame Size Layout
For higher kW rating rating filter; The ecoWAVE Advance-Line IP00 Skid Type (enginnering filters)
Please refer to ecoWAVE Advance-Line IP00 Skid Type catalog.
0.75 kW
2.2 kW
3.7 kW
5.5 kW
7.5 kW
11 kW
15 kW
18.5 kW
22 kW
30 kW
37 kW
45 kW
55 kW
75 kW
90 kW
110 kW
132 kW
160 kW
200 kW
250 kW
3-Phase, 440...480VAC, 60 Hz
*Filter rating which does not require forced cooling or fan module.
** Filter rating which does not require RC damping module for rectifiers with EMI filter.
***
****
Motor drive input current without harmonic filter
Typical losses @ 45°C, 400 V, 50 Hz and rated load power
Rated
Voltage
Nominal
applied motor
[kW]
Filter
Motor drive
input current
[Arms]***
Rated filter
input current
[Arms]
Typical
Losses
[W]****
Terminal Frame
[HP]
60Hz
3-Phase
440-480V
Class
FN0.75AL1M-4G6 *
FN2.2AL1M-4G6 *
FN3.7AL1M-4G6 *
FN5.5AL1M-4G6 *
FN7.5AL1M-4G6 *
FN11AL1M-4G6
FN15AL1M-4G6
FN18.5AL1M-4G6
FN22AL1M-4G6
FN30AL1M-4G6
FN37AL1M-4G6
FN45AL1M-4G6
FN55AL1M-4G6
FN75AL1M-4G6
FN90AL1M-4G6
FN110AL1M-4G6
FN132AL1M-4G6 **
FN160AL1M-4G6 **
2
4
7
11
14
21
27
34
44
52
66
83
103
128
165
208
240
320
1.37
2.76
4.57
6.91
9.29
13.8
18.5
23.1
27.8
37.2
46.2
55.6
69.3
92.5
115
139
184
231
50
67
116
132
160
237
294
351
354
459
571
589
821
1028
1067
1143
1538
1411
110
110
112
112
112
113
113
113
113
115
115
115
115
115
116
116
118
118
B
C
D
E
F
G
H
FN220AL1M-4G6 ** 403 279 1775 118
FN1.5AL1M-4G6 * 4 2.76 67 110 A
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
220
1
2
3
5
71/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300

14
Filter Overview
Frame Sizes for IP20
Frame design for A, B, C & D Frame design for E, F, G & H
W
D
D
H
S
T
RX
W
D
D
H
S
T
XR
D
H
W
R
S
T
X
Frame design for J
FN0.75AL1M-4G5 ... FN18.5AL1M-4G5
FN0.75AL1M-4G6 ... FN22AL1M-4G6
The ecoWAVE Advance-Line PHF includes 8 frame sizes for IP20 products.
FN22AL1M-4G5 ... FN200AL1M-4G5
FN30AL1M-4G6 ... FN220AL1M-4G6
FN250AL1M-4G5
NOTE: Frame J integrated with MCCB.

15
Specifications 50 Hz Type
Dimensions
*** Filter rating which does not require forced cooling or fan module.
*** Filter rating which does not require RC damping module for rectifiers with EMI filter.
*** Motor drive input current without harmonic filter
50 Hz, 3-phase, 380-415V
FN0.75AL1M-4G5*
FN1.5AL1M-4G5*
FN3.7AL1M-4G5
FN5.5AL1M-4G5
FN7.5AL1M-4G5
FN11AL1M-4G5
FN15AL1M-4G5
FN18.5AL1M-4G5
FN22AL1M-4G5
FN30AL1M-4G5
FN37AL1M-4G5
FN45AL1M-4G5
FN55AL1M-4G5
FN75AL1M-4G5
FN90AL1M-4G5
FN110AL1M-4G5
FN132AL1M-4G5**
FN160AL1M-4G5**
FN200AL1M-4G5**
FN2.2AL1M-4G5*
FN250AL1M-4G5**
0.75
1.5
2.2
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
3.7
250
160 360 185 340 120 7 302 A
180 425 206 405 120 7 370 B
210 483 221 460 150 7 430 C
260 560 252 540 180 11 491 D
290 750 319 680 220 11 635 E
353 960 386 920 280 11 683 G
462 1150 456 1115 390 11 1053 H
550 1400 555 1348 480 11 1300 J
Model Number FrameNominal
Power
kW W H D R S T X
Front
Cover
Outside dimensions
(mm)
Mounting Drill
(mm)

16
Specifications 60 Hz Type
Dimensions
*** Filter rating which does not require forced cooling or fan module.
***Filter rating which does not require RC damping module for rectifiers with EMI filter.
*** Motor drive input current without harmonic filter
60 Hz, 3-phase, 440-480V
FN0.75AL1M-4G6*
FN1.5AL1M-4G6*
FN3.7AL1M-4G6
FN5.5AL1M-4G6
FN7.5AL1M-4G6
FN11AL1M-4G6
FN15AL1M-4G6
FN18.5AL1M-4G6
FN22AL1M-4G6
FN30AL1M-4G6
FN37AL1M-4G6
FN45AL1M-4G6
FN55AL1M-4G6
FN75AL1M-4G6
FN90AL1M-4G6
FN110AL1M-4G6
FN132AL1M-4G6**
FN160AL1M-4G6**
FN220AL1M-4G6**
FN2.2AL1M-4G6*
1
2
3
71/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
268
5
0.75
1.5
2.2
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
220
3.7
160 360 185 340 120 7 302 A
Model Number FrameNominal ***
Power
kW HP W H D R S T X
Front
Cover
Outside dimensions
(mm)
Mounting Drill
(mm)
180 425 206 405 120 7 370 B
210 483 221 460 150 7 430 C
260 560 252 540 180 11 491 D
290 750 319 680 220 11 635 E
340 752 343 730 250 11 684 F
462 1150 456 1115 390 11 1053 H
353 960 386 920 280 11 683 G

ecoWAVE Advance-Line PHF need to be carefully selected and configured in order to enjoy maximum benefits.
Step 1: Grid frequency
Determine, whether the system in consideration will be operated in a 50 Hz or 60 Hz electricity grid, and select the
corresponding filter series according to the following table:
50 Hz grid Europe, Middle East, parts of Asia, parts of South America (FSXXXAL1X-4G5)
60 Hz grid North and Central America, parts of Asia, parts of South America (FSXXXAL1X-4G6)
Note: a 50 Hz filter will not provide satisfying harmonics mitigation in a 60 Hz grid, and vice versa.
Step 2: Grid voltage
Verify that the grid configuration is suitable for standard ecoWAVE Advance-Line PHF according to the following table:
50 Hz grid Nominal voltage 380–415 V AC TN, TT, IT configuration
60 Hz grid Nominal voltage 440–480 V AC TN, TT, IT configuration
Step 3: Rectifier type, presence of DC-link choke in drive
ecoWAVE filter only for use in 6-pulse diode rectifier with or without DC-link choke
Step 4: Rectifier/Drive input power
The individual filter must be selected with respect to the rectifier/motor drive input power in kW respectively.
It is important to match rated filter power as close as possible with the effective input power of the rectifier/
drive.
Note that if the rectifier/drive is being operated very close to its rated power, then the filter can be selected
by the motor drive’s nominal power rating. However, if the drive will be operated e.g. at only 66% of its rated
power, then a smaller filter should be selected in order to get maximum harmonics mitigation performance
and the optimum in terms of cost, size, and weight. In that case the customer is responsible to ensure that
ecosine passive harmonic filter will be operated within specification. This is particular important in terms of
overload.
17
Terminals
Terminal Data
50Hz/60Hz IP20 Power Terminals
*Recommended connector type: wire or cable lug for frame A to frame D, only cable lug for frame E to frame H.
** To fufill creepage/clearance acc. UL61800-5-1 without additional protection (insulation). Creepage/clearance can vary
depending on applicable standard and must be reviewed by customer. Creepage/clearance may be reduced when
additional protection (insulation) is provided.
*** Max width cable lug = 7 mm
A
B
C
D
E
F
G
H
J
M3
M4
M6
M8
M10
M16
14 - 22
10 - 22
6 - 18
1/0 - 8
3/0 - 8
3/0 - 500 kcmil
350 - 750 kcmil
0.4 - 2.5
0.4 - 4.6
0.75 - 16
10 - 50
10 - 95
95 - 240
185 - 400
7
10
15
17
35
48
Power Terminal
Flex Wire
AWG
Screw
Torque Value
[Nm]
Max Width**
Cable lug
[mm]
Screw
Thread
Frame
Size*
M6
M8
M12
M5
M10
4
9
25
2.2
17
M3*** 0.5
Earth Terminal (PE) Signal Terminal
Screw
Thread
Screw
Torque Value
[Nm]
Screw
Thread
Screw
Torque Value
[Nm]

18
Terminals
Please refer to the following examples:
Example 1:
Power line rating: 400 V, 50 Hz (FN15AL1M-4G5)
Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, B6-diode rectifier without DC-link choke
Planned rectifier/drive input real power: 15 kW (100% of drive rating)
Example 2:
Power line rating: 480 V, 60 Hz (FN15AL1M-4G6)
Drive rating: 380–500 V, 50–60 Hz, 15 kW, 22.5 A, diode rectifier
Planned rectifier/drive input real power: 15 kW (100% of drive rating)
NOTICE
Oversizing of passive harmonic filters is not recommended because of the inherent lower harmonic mitigation
performance at partial load as well as higher cost, size, and weight.
NOTICE
ecoWAVE Advance-Line Filter with embedded ventilation
The filters 0.75kW - 250kW IP20 enclosure type contain embedded ventilation, which means the filters contain
fan and aux. power supply.

19
Performance Data
ecoWAVE Advane-Line PHF achieve 5% THDi with 6-pulse diode rectifiers under the following condition.
Filter is applied to rated voltage and power THDv <2%, line voltage unbalance <1%
RC damper module is required to be included in the filter if there is EMI filter present in the drive. Typical expected
EMI filter capacitance (phase to star point) are shown in Table 3 & Table 4.
Table 3
Typical expected EMI filter capacitance (phase to star point) for series 50Hz ecoWAVE Advance-Line PHF
Table 4
Typical expected EMI filter capacitance (phase to star point) for series 60Hz ecoWAVE Advance-Line PHF
kW Rating Microfarads
1.1kW
2.2kW
3.7kW - 11kW
15kW - 45kW
55kW - 250kW
1.5 μF
3.3 μF
4.7 μF
10 μF
2.2 μF
kW Rating Microfarads
1.1kW
2.2kW
3.7kW - 15kW
18.5kW - 45kW
55kW - 220kW
1.5 μF
3.3 μF
4.7 μF
10 μF
2.2 μF
NOTICE
132…200 kW of 50Hz ecoWAVE Advance-Line PHF , and 160…220kW of 60Hz ecoWAVE Advance-Line PHF
series do not need RC damper module when the equivalent phase to star point capacitance of the EMI filter is
not bigger than 10 μF.
NOTICE
5% THDi is not guaranteed for thyristor rectifier application. The performance of the filter is dependent on the
firing angle of the thyristors.
ecoWAVE Advance-Line PHF performance (THID, power factor and Udc) under different load conditions with
are shown in the following charts.

20
Performance Data
THID vs. load (diode rectifier front-ends)
Power factor vs. load (diode rectifier front-ends)
Drive dc-link voltage vs. load (diode rectifier front-ends, with 50Hz series)
Above charts show ecoWAVE Advance-Line PHF performance (THID, power factor and Udc) under different load
conditions.
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