FujiFilm M-MODEL User manual

CONTENTS
Contents . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . 2 - 4
Getting Started. . . . . . . . . . . . . . . . . . . . . 5
Spray Pattern . . . . . . . . . . . . . . . . . . . . . .6
Spraying Technique . . . . . . . . . . . . . 7
Aircap Selection . . . . . . . . . . . . . . . . . . . 8
Viscosity Guide . . . . . . . . . . . . . . . . . . . . 9
Latex Paint . . . . . . . . . . . . . . . . . . . . . . . .10
GeneralCleaning.. .. .. .. .. .. .. .. .. .. 11
Finish Problems . . . . . . . . . . . . . . . . . .12
Filter Replacement. . . . . . . . . . . . . . . .12
Spray Gun Problems . . . . . . . . . . . .13 - 14
Needle Packing Nut . . . . . . . . . . . . . . . 15
Cleaning Fluid Passages . . . . . . . . . . . 16
Turbine Care and Maintenance . . . . . . . 17
Parts Diagrams. . . . . . . . . . . . . . 18 - 21
Spray Gun Holder. . . . . . . . . . . . . 22
Service Information. . . . . . . . . . . . . 23
Warranty Information . . . . . . . . . . . . . . 24
CE Declaration . . . . . . . . . . . Back Cover
24
FujiIndustrialSprayEquipmentLtd.(“Fuji”)providesa24monthlimited
warrantyontheproducttotheoriginalpurchasereffectivefromthedate
ofpurchaseagainstdefectsinmaterialsandworkmanship.
Thewarrantydoesnot cover damageordefectsarisingas a resultof
abuse,misuse,accident,negligence,malfunction,corrosion,normal
wearandtear,inadequateorlackofspraygun or other aspects of
maintenanceoftheproduct,damagearisingfromimproperassembly,
installationoroperation,ordamagearisingfrom theproductbeing
usedforapurpose other than thatforwhichitwas designed or
intended. Thewarrantyisvoid if repairs totheproductaremade or
attemptedbyanyone otherthanFujioritsauthorizedagent, orifany
modificationstothe product aremadeorattempted.
Purchaserslocatedin NorthAmericamustobtain aReturnMaterial
Authorizationnumberby callingFujiat 1-800-650-0930before
returningtheproduct to Fujiorits designated representative. Pur-
chaserslocatedoutside NorthAmerica mustcontactthevendor from
whichtheypurchased theproduct. Inall instancespurchasersmust
returntheproducttogetherwithproofofpurchaseandwithshipping
prepaid. Forvalidwarranty claims theproductwillbe returnedtothe
purchaserwith shippingprepaid.
ThisistheonlywarrantyprovidedbyFujiwith respect to the
productandisinlieuofany other warranties, express or
implied,includingbutnotlimitedtoanywarrantyofmerchant-
abilityorfitness foraparticularpurpose. Fuji’ssole obligation
underthiswarrantyshall,atitsoption,betoeitherrepairor
replaceaproductdetermined by Fuji to be defective. Inno
eventshallFuji be liable for lossorprofits,incidental or conse-
quentialdamages,injurytoanypersonorproperty,orany
otherdamagesofwhatsoevernature.
Fuji Limited 2Year Warranty

Please read these instructions carefully before using the equipment
GROUNDING
Thisappliance mustbegrounded.Ifitshouldmalfunctionorbreakdown,
groundingprovidesapathofleastresistanceforelectriccurrenttoreduce
the risk of electric shock. This appliance is equipped with a cord having
anequipment-groundingconductor and groundingplug.The plug must
beinsertedintoanappropriateoutletthatisproperlyinstalledandgrounded
in accordance with all local codes and ordinances.
Please Note* For UK, Australia, Asia etc. your voltage will be
220-240v. Check the label on the base of the turbine to ensure
your unit is at the correct voltage for your location.
ELECTRICSHOCK HAZARD
Improper connection of the equipment grounding conductor can
result in the risk of electric shock.
·Checkwith a qualifiedelectricianorserviceperson if youarein doubt
as to whether the outlet is properly grounded.
·Useonlya 3-wire extension cord thathasa3-blade grounding plug
and a 3-slot receptacle that accepts the plug on the product.
·An undersized cord results in a drop in line voltage and loss of power
andoverheating.
· Do not modify the plug provided with the appliance. If it will not fit the
outlet, have a proper outlet installed by a qualified electrician.
· To reduce the risk of electric shock or injury, do not expose to rain.
·Neverallow unittofreeze.
223
For SERVICE & PARTS
USA
CogentBathtub Refinishing Coatings
Phone: [phone] Online: www.cogentcoatings.com
hvlp.net
Phone: [phone] Online: www.hvlp.net
Phelps Refinishing
Phone: [phone] Online: www.phelpsrefinishing.net
Paint Sprayers Plus
Phone: [phone] Online: www.paintsprayersplus.com
CANADA
FujiSpray
Phone: [phone] Local: 416-650-1430
hvlp.ca
Phone: [phone] Online: www.hvlp.ca
UNITEDKINGDOM
Axminster Power Tool Centre. Axminster, Devon, England
Phone: [phone]
AUSTRALIA & NZ
Spraychief Industries Campbellfield, Victoria 3061
Phone: [phone]
PUERTORICO
Eagle Tools Mfg. Corp San Lorenzo, Puerto Rico, 00754
Phone: [phone]
Fra-Marson Warehouse Distributors. San Juan PR, 00926
Phone: [phone]
RUSSIA
varnishop.ru St. Petersburg, Russia
Phone: [phone] Online: www.varnishop.ru
Copyright©2014 FujiSpray®Toronto.Canada

· Always store the unit inside in a dry location. Store on the fl oor if in
a basement a basement setting.
· The operator must wear shoes and the fl oor must not be wet.
FIRE AND EXPLOSION HAZARD
Turbine must not be used in an area contaminated by volatile or
fl ammable materials since sparking can be expected in the nor-
mal operation of the motor. This could ignite the contaminants
causing a dangerous explosion.
· Do not spray fl ammable or combustible materials near an open
fl ame or sources of ignition such as cigarettes, motors, and
electrical equipment.
· Keep spray area well-ventilated. Keep a good supply of fresh air
moving through the area. Keep turbine in a well ventilated area.
· Do not spray turbine.
· Turn off and disconnect power cord before servicing equipment.
· Do not smoke in the spray area.
· Do not operate light switches, engines, or similar spark producing
products in the spray area.
· Keep area clean and free of paint or solvent containers, rags, and
other fl ammable materials.
· Fire extinguisher equipment shall be present and working.
· Sprayer generates sparks. When fl ammable liquid is used in or
near the sprayer or for fl ushing or cleaning, keep sprayer at least
20 feet (6 m) away from explosive vapors or spraying area.
· Ensure ground prongs are intact on sprayer and extension cords.
· Always disconnect unit from main supply when fi lling the paint
container.
· Never use 1,1,1-trichloroethane, methylene chloride, other
halogenated hydrocarbon solvents or fl uids containing such
solvents in equipment with aluminum wetted parts. Such use
could result in a serious chemical reaction, with the possibility
of explosion. Consult your fl uid suppliers to ensure that
the fl uids being used are compatible with aluminum parts.
TOXIC FLUID OR FUMES HAZARD
Toxic fl uids or fumes can cause serious injury or death if
splashed in the eyes or on skin, inhaled, or swallowed.
· Read MSDS (Material Safety Data Sheet) to know the specifi c
hazards of the fl uids you are using.
3
22
GUN HOLDER INSTALLATION
The 2 holes on the top of the Holder require the Black Machine
Screws and Washers. These Screws fit into Threaded Inserts in
the Metal Case. Do not overtighten - snug is fine.
The single Silver-Colored Screw must be installed to the single
hole on the side of the Gun Holder. Once again, please do not
overtighten this screw - snug is fine.
GUN HOLDER USE
Place the Hose Connector 11 (base of the Gun Handle) over the
shaft of the Gun Holder shown in above illustration. Please
ensure it is fully set down to the base of the Shaft. The Spray
Gun will now sit stationary. The Gun can be left on the Holder for
any length of time. It is a convenient resting place between
spraying.
GUN HOLDER

· Always wear appropriate gloves and eye protection
· Always wear a respirator or mask. Read all instructions of the
respirator or mask to ensure that it will provide the necessary
protection against the inhalation of harmful vapors. Please also check
with the local jurisdiction.
· Paint, solvents, insecticides and other materials may be harmful if
inhaled.
· Store hazardous fl uid in approved containers, and dispose of it
according to applicable guideline.
· Do not stop or defl ect fl uid leaks with your hand or body.
EQUIPMENT MISUSE HAZARD
Misuse of equipment can cause serious injury or death.
· Never aim the spray gun at another person or animal. In the event of
injury, seek expert medical advice immediately.
· Do not operate or spray near children. Keep children away from
equipment at all times.
· Do not overreach or stand on an unstable support. Keep eff ective
footing and balance at all times.
· Stay alert and watch what you are doing.
· Do not operate the unit when fatigued or under the infl uence of drugs
or alcohol.
· Do not kink or over-bend the hose.
· Do not use the hose as a strength member to pull or lift the
equipment.
· Do not cover turbine case as this will restrict air to the intake and
result to overheating and premature failure of the motor.
· Do not carry turbine while spraying.
· Check the hose, hose connectors and power cord daily. Any worn or
damaged parts should be replaced immediately.
· Use only genuine Fuji Spray replacement parts.
· It is normal for the turbine air outlet (manifold) to become hot during
use, please allow your Fuji Spray turbine to cool for a few minutes
before removing the hose from the turbine manifold.
4
Prop 65 Warning for California Residents
WARNING: This product may contain chemicals known
to the State of California to cause cancer, birth defects, or
other reproductive harm.
21
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5
GETTING STARTED
Please register your Fuji Spray Product at www.fujispray.com/product-registration
NOTE: Throughout this Manual we have used the generic word ‘Paint’ to
describe all and any coatings. Please substitute the word ‘Paint’ for
whatever finish or coating you are spraying.
Your Fuji Spray M-Model Gun has been adjusted at the factory and is
ready for spraying. To clean out any impurities that may have accumu-
lated during assembly or shipping, we recommend spraying a small
quantity of clean paint thinner through the gun. Before tackling any
serious spraying, experiment with the Gun on a scrap piece of wood
until you become familiar with all the controls.
HOSE CONNECTION
Connect the Hex Nut at the end of the Hose (female connector) to the
Turbine Air Outlet. It is not necessary to use a wrench to tighten this
hex nut.
AIR CONTROL VALVE
The Air Control Valve 2032 is located on the Hose next to the brass
Quick-Connect. It provides you with a means of controlling the air flow
through the Gun. It offers you fingertip control when you need it to
reduce bounceback and overspray. There is one thing to remember
about the Air Control Valve - it is the ‘last in the chain’ after...
1) Thinning the paint
2) Adjusting the shape and size of the spray pattern
3) Adjusting the flow of paint through the gun.
After performing these operations, you should spray a few passes onto a
scrap piece of plywood or cardboard. This will allow you to determine if
the paint (generic word for any type of coating) levels nicely. If there is
‘orange-peel’ then you must thin the product more. Once the gun is
producing a perfect finish with full air, you may then experiment with
turning the air down until bounceback is reduced to a mininum. With
heavier paints (such as latex) spraying may be done with the Valve fully
open (or even removed).
PLASTIC DIAPHRAGM
The 1 Quart pressurized Cup has a plastic Diaphragm 2096 (not found in
the Gravity Spray Gun). This Diaphragm prevents paint from entering the
Pressure Tube 2024. The small air hole in the Diaphragm should not be
placed directly below the air hole in the Nipple. Position the Diaphragm
hole to the rear of the Cup. The Spray Gun can be turned to different
angles when spraying but never turned more than horizontal.
20

619
CHANGINGSIZE &SHAPEOF THEPATTERN
A) Loosen the Collar #1. Turn theAircap #2 to the horizontal posi-
tion. This setting produces a vertical spray pattern.Always make sure
the Collar is snug tight.
B) Setting theAircap in a vertical position produces a horizontal
spray pattern. To lock it in position, tighten the Collar #1 clockwise
until it stops turning.
C) For smaller pattern sizes, theAircap can be set at horizontal or
vertical.Turnthe Pattern ControlKnob#6(at therearofthe Gun). This
knob adjusts the size of the fan pattern from large to small round and
anywhereinbetween. For regularspraying,the general settingis
about6”-8”wide from 8”distance away.This is apersonalpreference.
If you turn the fan pattern down to a smaller round spray pattern you
will have to reduce the amount of fluid by turning the Fluid Knob #7. If
you do not do this, you will get runs. You can use this much smaller
pattern to spray spindles or the side of a board.
To set the fluid output, turn the Fluid Knob #7 clockwise until you
cannot pull the trigger. Then unscrew it a little until a small amount of
fluid comes out of the Nozzle when you depress the Trigger. Once you
set the fluid to your liking, you can leave it in this position.Always
remember that if there is not enough fluid (paint) you can turn the Fluid
Knobcounter-clockwisefor moreoutput.

718
FUJI M-MODEL SPRAY GUN SPRAYINGTECHNIQUE
Thespraygunshouldbe held perpendicular tothesurface at all times.
HOLDTHE GUNNOMORETHAN8”(20cm)AWAYFROMTHE
SURFACE TO BE PAINTED. But closer is ok.
CORRECTMETHOD
Start moving the spraygun in the direction you want to spray and press
thetrigger. Between eachsuccessivepass, overlapbyabout aquarter.
INCORRECTMETHOD
Never, for any reason, point the spraygun directly at the face, or
head of a person.

817
AIRCAPSET SELECTION
5 additional setups are available as accessories. Size No.3 is stan-
dard with all Fuji M-Sprayguns. No. 2, 3 or No. 4 can be used for any
type of fine-finishing application. The larger sizes such as No. 4 allow
formorefluid output. Thisisdesirablewhen sprayingfastdrying
lacquers. It allows you to spray wetter to obtain better leveling.
If you do not intend on spraying walls & ceilings then the only additional
setups you would ever need would be the No. 2 Fine and Medium No. 4.
No. 1 (Part 7020-1) .8mm (.031") SUPER-FINE OUTPUT
SHADING, STAINS.
No. 2 (Part 7020-2) 1mm (.039") FINE OUTPUT
SHADING, STAINS, WATERBORNECOATINGS.
No. 3 (Part 7020-3) 1.3mm (.051") FINE - MEDIUM OUTPUT- STANDARD
WATER-BASED LACQUERS,ACRYLICS, POLYURETHANE,STAINS.
No. 4 (Part 7020-4) 1.5mm (.059") MEDIUM OUTPUT
Similar to No. 3 but more coverage. Best forAUTOMOTIVE ENAMELS,
NITROCELLULOSE LACQUER and LATEX for a finer finish. Also ideal for
VARNISHES, PRIMERS, OIL-BASED PAINTS.
No. 5 (Part 7020-5) 1.8mm (.070") HIGH OUTPUT
Larger surfaces, thick layers, spotted effects. SEALERS, VARNISH,
POLYURETHANE, OILBASEDPAINTS,ENAMELS, EPOXY, PLASTIC,
ADHESIVES,FLOORPAVINGPAINTS,LATEX,ETC.
No. 6 (Part 7020-6) 2mm (.078") EXTRA HIGH OUTPUT
Very heavy flows, fast coverage. STONE FINISH PAINTS, TEXTURE
COATING,INDUSTRIALPRIMERS, MULTI-FLECKPAINTS, LATEX(on
walls, ceilings) ETC.
AIRCAP SET - Part 7020
TURBINECAREANDMAINTENANCE
FILTER(S)
It is important to clean or replace your filters regularly. Operating the
Turbineunit withclogged ordirty filterswill causethe Turbineto overheat
andresultin prematurefailure.The FujiHVLPTurbines haveeither1 or
2 Filters. To remove, simply pull the Filters out from Filter Enclosure.
Washinwarm soapy wateranddry before replacing.
All Fuji Filters are a friction fit. The Filter must fill the entire Filter Enclo-
sure.NOTE: Semi-PROandHobby-PRO Turbineshave twosquare fil-
ters, fine and coarse. The fine Filter is installed to the left side and the
coarsetotherightside (asseen lookingatthefrontof theTurbine where
the Hose is connected).
Cleaning your filters regularly is essential to maintaining your
Turbine. It is always a good idea to have a spare pair of filters on
hand.
TurbineFilterpartnumbers:
Semi-PROorHobby-PROTurbine(squareshapefilters) -Part #4009-2
All HVLP Turbines are designed for intermittent use. When taking a
breakbetween coatsorsteppingasidetorefillyour cup,it’sgoodpractice
to turn the Turbine off during this time. This allows the machine to cool
off.
When spraying, always ensure that the Turbine unit is at least 15 feet
away from spray project and in a well ventilated area. This will prevent
any overspray or debris being ingested into the Turbine. Failure to do
this may cause the filters to clog, resulting in damage to the internal
motor.
Itis agood ideato makeuse ofthe TurbineWireless Remote(Accessory
part # 3072). This device allows you to turn the Turbine unit on/off for
yourconveniencewithout havingtowalk back andforthto theTurbine.
Ifyou experiencea problemwith yourTurbine unit,please DONOT tryto
openandservicetheTurbineyourself.Contactusfortechnicalassistance.
Ifitisanissue of no power, checkyourpoweroutlet.Also, tryre-setting
the Breaker on the back of the turbine by pressing it once.

9
16
VISCOSITYGUIDE
A Viscosity Cup is included with your Fuji M-System.
To test the viscosity of the paint material, fill the Viscosity Cup to the
brim and time how long it takes for the liquid to empty out through the
hole. We recommend you experiment to find the ideal viscosity for
yourapplicationand record theinformationforthe next time.
Always check with the manufacturer of the coating for assistance in
thinningforspraying.If their product isonlydesignedto be brushed,
they may not be too helpful. But remember that any type of coating
can be sprayed if it is thinned correctly and you have installed the
ideal aircap set.
The chart below illustrates how many SECONDS it should take for the
material to flow out of the viscosity cup. This is only an approximate
guide.
Auto Cellulose 18 - 20 Primers 30 - 40
Lacquers 18 - 20 Sanding Sealers 20 - 22
Enamels 20 - 25 Stains Undiluted
Latex 20 - 30 Creosote Undiluted
Oil-based 20 - 25 Polyurethanes 20 - 25
We suggest thinning around 25% to begin with but this may contra-
venetheair quality controllawsfor your location.Thesolvent used for
thinning is usually the solvent mentioned on the can (instructions for
‘cleaningthebrushes’). However, pleasecheckwith the coatings
manufacturer.
HVLPsprayingismore friendly totheenvironment than mostmethods
ofspraying.It reduces appreciably theamountof unnecessary misting
andfogging(overspray)associatedwith high-pressurespraying.
Spraying with Nitrocellulose lacquer can be hazardous. The lacquer,
fumes and overspray are toxic, flammable and explosive. If
spraying must be done inside an enclosed area, ventilate well. Spray
close to an open window or door and situate a fan to draw out the
fumes(anexplosion-proof motorand explosion-prooflightingwill be
necessary).
Please check with the local Authority having jurisdiction on
this matter.
CLEANINGFLUID PASSAGES
Toclean, flush appropriate solvent (refer to material manufacturer's
cleaning recommendations) through the Spraygun while the paint is
still wet inside the gun. If this type of quick cleaning is performed
frequently, the Spray Gun will function well for many years. 99% of
problems with a Spray Gun stem from clogs in the fluid passages and
(perhaps more important), the Pressure Tube air passages. Please
see Page 13... No Paint (or very little paint).
CLEANINGBEHIND THEFLUIDNOZZLE
RemovetheCollar #1andAircap#2.
Usingthesupplied wrench, removetheFluidNozzle #3. Oncethe Fluid
Nozzle #3 is removed it is relatively easy to clean behind it with the
cleaningbrushand soapy water.
Foramore thorough cleaning,removeall parts atthefront of thebarrel
- Collar,Aircap, Fluid Nozzle etc. You may soak the parts in solvent.
Also, remove the Fluid Knob 7, Spring 9 and NeedleAssembly 8 from
the rear of the gun. The NeedleAssembly can then be soaked and
laterwipedclean.
PLEASEDONOTSOAKTHE WHOLE GUNINANYLIQUID-THIS IS
NEVER NECESSARY ORADVISABLE.
CLOGGED GUN - THE FLUID COUPLER
If the Fluid Coupler 16 is clogged with dried paint it must be cleaned
while in place in the gun. The Fluid Coupler 16 should never be
removed. Remove the cup assembly by loosening the Nut at the top
of the Assembly. Use the supplied Cleaning Brush to unclog the inside

1510
AWORDABOUT LATEX
Althoughlatexpaint was neveroriginallyintendedto besprayed,a
professionalfinishcan beachievedbyfollowing afewsimple rules.
(Pleasedonot confuse latexwiththe newer water-basedcoatings).
For work such as cabinetry or trim, our equipment can be used
successfully with latex paint. The latex will have to be thinned with
WATER - approximately 20-30% depending on the brand of
paint. And to improvethefinisheven more, youcanuse an additive
that will slow down the drying process so that the paint levels out
nicely.Oneproduct available isFLOETROLfromthe FLOODCom-
panyinOhio. IntheUSA Call1-800-321-3444for yournearest
supplier. (IntheU.K. 0845-0618899).
The idealAircap size setup is either the No. 4 or No. 5 for household
trim,louverdoors etc. TheLatexpaintshould be ‘finish-quality’and
notacheaper grade.
When spraying Latex, please adjust the Fluid Knob to limit the paint
to a finer spray. This will increase the ratio of air to paint and result
in better atomization and a beautiful finish. (Factually speaking, it
doesn’t increase the ratio of air to paint but does the opposite - it
allowstheairatomizing power toworkonless paint therebyimprov-
ing the quality of atomization).Also, it is usually helpful to remove
theaircontrolvalve so thatmoreair passes throughthespraygun.
Finally, adjust the pattern to a maximum size of 8” - 9” (20cm) -
smaller is ok.
Although it is possible to use our equipment for house painting
(walls), and many end users do, we feel that an airless gun or power
roller is better suited for that kind of job. However, if you decide to do
this kind of work, you will need the #6Aircap set.
Remember,whenyou buy acanof paint,lacquer, polyurethane,
varnish etc. over the counter, it will most likely be formulated for
brushing. That means, it will be too viscous (thick) and will require
thinning to spray successfully. This is true even when spraying is
mentioned on the label of the can. Check with the manufacturer of
thecoatingto obtain adviceonthinningtheir product.
LEAKAGEFROMTHENOZZLE
This occurs when the Needle Packing Nut is too tight compressing
theNeedlePacking #12 tightlyaroundthe Needle.
Half fill the cup with water.Attach the Gun to the Hose and turn on the
Turbine blower. Pull theTrigger and release.Checkthe Nozzlefor
waterspurtingout.
Usingthesupplied wrench, GENTLY loosen the Nut(1or 2 degrees
only at a time). This is a very sensitive adjustment.Again pull the
Triggerandrelease. Wipe awaythewater inbetweenadjustments.
Repeat until no water is seen at the Nozzle Hole.
LEAKAGEFROM THENEEDLEPACKINGNUT
This occurs when the Needle Packing Nut is too loose.
Half fill the cup with water.Attach the Gun to the Hose and turn on the
Turbine blower. Usingthe suppliedwrench,GENTLY tighten the
Needle Packing Nut 1 or 2 degrees only. This is a very sensitive
adjustment.Wipe away thewaterinbetween adjustments. Repeat
untilnowater is seenwheretheNeedle passes throughtheNeedle
Packing Nut.
It is a good idea to apply Light Machine Oil or Vaseline to the Needle
Shaft where it passes through the Needle Packing Nut and work it in
and out by pulling the Trigger back and forth. This will lubricate the
NeedlePacking#12.