Fujitec VIS SETTER MK-3150V NEW User manual

INSTRUCTION MANUAL
AUTO SCREW FEEDER Unit
Ｍｏｄｅｌ MK-3150V（NEW）
Ｍｏｄｅｌ MK-3110V(NEW)
VIS SETTER Feeder
FUDOC-010210

At this time our sincere thanks for your purchase of the Fujitec "VIS SETTER"
Screw Feeder (M -3150V(NEW
）
,M -3110V(NEW
）
).
To ensure safe operation, please read this instruction manual carefully before use.
Also be sure to always read the "Safety Precautions" before attempting use.
eep this instruction manual in a secure location and consult if unclear about machine
handling, operation or maintenance.
Table of Contents
１．Safety precautions
１．Safety precautions１．Safety precautions
１．Safety precautions - - --------------- Ｐ２
２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions - - --------------- Ｐ４
2-1．Operation panel - - - - - - - - - - - - - - - - - Ｐ４
2-2．Date entry pad
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2-3．Main unit internal section - - - - - - - - - - - - - - - - - Ｐ７
３．Accessories
３．Accessories３．Accessories
３．Accessories - - --------------- Ｐ８
４．Precautions during use
４．Precautions during use４．Precautions during use
４．Precautions during use - - --------------- Ｐ８
５．Preparing for Use
５．Preparing for Use５．Preparing for Use
５．Preparing for Use - - --------------- Ｐ９
5-1．How to install - - - - - - - - - - - - - - - - - Ｐ９
5-2．Installing the wiring and piping - - - - - - - - - - - - - - - - - Ｐ９
５-3．Setup prior to installation work
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６．How to Use
６．How to Use６．How to Use
６．How to Use - - --------------- Ｐ１０
７．Maintenance and Storage
７．Maintenance and Storage７．Maintenance and Storage
７．Maintenance and Storage - - --------------- Ｐ１１
7-1．Maintenance after daily work - - - - - - - - - - - - - - - - - Ｐ１１
7-2．Once a week maintenance - - - - - - - - - - - - - - - - - Ｐ１１
7-3．Adjustments - - - - - - - - - - - - - - - - - Ｐ１２
８．Air Hose Connection
８．Air Hose Connection８．Air Hose Connection
８．Air Hose Connection - - --------------- Ｐ１４
９．Electrical Wiring Diagram
９．Electrical Wiring Diagram９．Electrical Wiring Diagram
９．Electrical Wiring Diagram - - --------------- Ｐ１４
１０．Operational Timing Diagram
１０．Operational Timing Diagram１０．Operational Timing Diagram
１０．Operational Timing Diagram - - --------------- Ｐ１５
１１．Troubleshooting
１１．Troubleshooting１１．Troubleshooting
１１．Troubleshooting - - --------------- Ｐ１６
１２．Specifications
１２．Specifications１２．Specifications
１２．Specifications - - --------------- Ｐ１８
１３．After-sale Service
１３．After-sale Service１３．After-sale Service
１３．After-sale Service - - --------------- Ｐ１８
- 1 -

To ensure correct operation, always read these "Safety precautions" before
attempting to use the machine.
The following cautionary points are "Warnings" and "Cautions" intended to
prevent unforeseen accidents that are a hazard to the operator and others
around him as well as causes of material damage or loss.
These contain important information for maintaining safety, so comply with
them at all times.
■
The following cautionary notes are grouped according to the hazard level
in terms of injury and material damage that may occur if not used correctly.
■
oints you should comply with are grouped according to the following symbols.
(The following are examples.)
WARNING
WARNINGWARNING
WARNING
CAUTION
CAUTIONCAUTION
CAUTION
This symbol indicates a caution or warning you must heed.
This symbol indicates a caution or warning you must heed.This symbol indicates a caution or warning you must heed.
This symbol indicates a caution or warning you must heed.
This symbol indicates a prohibited action.
This symbol indicates a prohibited action.This symbol indicates a prohibited action.
This symbol indicates a prohibited action.
This symbol indicates a mandatory action
This symbol indicates a mandatory actionThis symbol indicates a mandatory action
This symbol indicates a mandatory action
Safety precautions Always follow the instructions below
indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury or damage to the equipment.
- 2 -

WARNING
WARNING WARNING
WARNING
CAUTION
CAUTION CAUTION
CAUTION
●
Do not alter or modify any part of this unit.
Only authorized repair personnel are allowed to disassemble or repair this unit.
Attempting this on your own may cause fire, electrical shock, or injury.
Note: Consult your dealer if repairs are needed.
●
Do not damage the power cord or plug. Do not forcefully bend, pull, twist, or bundle
the cord. Do not lay heavy objects on it or allow pinching or crushing. Neglecting this
may cause injury, fire or electrical shock.
●
Do not operate with the side cover open.
Never attempt to operate this unit with the side cover still open.
Always turn off the power before opening the cover.
●
Do not use if the power cord or plug is worn or damaged or the plug is loosely inserted
in the socket.
Neglecting this point may cause electrical shock or fire.
●
Do not use a power source that is not 100 V AC.
Neglecting this may cause electrical shock or fire.
●
Do not handle the power cord roughly.
Do not carry the electric screwdriver while holding the power cord or pull on the power
cord to extract the plug from the socket.
Keep the power cord away from locations with heat, oil or sharp corners.
●
Do not connect the output connector to an AC voltage.
Connecting the LOW screw supply (insufficient quantity) output connector (CN4) to an
AC voltage may cause fire or breakdown.
●
Do not point the screwdriver tip at other persons.
Feeding screws while the screwdriver is aimed at other persons may be hazardous if the
screws fly outwards.
●
Ground the power supply securely.
Electrical shock may result if not properly grounded.
●
Turn off the power before replacing fuses.
Always be sure to turn off the power (supply) switch or unplug the power cord from the
socket when replacing fuses. Failure to do so may cause electrical shock.
●
Do not use near watery or water spray locations.
Equipment breakdowns may occur if used in locations exposed to water/water spray,
extremely low or high temperatures, or high humidity.
●
Do not use under abnormal conditions.
If the unit heats up or you notice an abnormal condition, then immediately stop
operating the unit and send it out for inspection and repair. Failure to do so could
cause breakdown or injury.
●
Do not install in locations where vibrations occur.
Installing the unit in a location subject to vibrations may damage the control board.
It might also cause smoke emission or fire
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Inspect and service the feeder periodically
Failure to inspect and service the feeder will prevent it from delivering full performance.
This may also cause feeder breakdowns.
- 3 -

２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions
2-1．Operation panel
2-1．Operation panel2-1．Operation panel
2-1．Operation panel
① Power switch
① Power switch① Power switch
① Power switch
② Operation Panel
② Operation Panel② Operation Panel
② Operation Panel
Please refer to page 5.
③ Feed pressure gauge
③ Feed pressure gauge③ Feed pressure gauge
③ Feed pressure gauge
This is an air pressure gauge to indicate the air pressure at which screw are fed form the
screw feed hose.
④ Receptacle
④ Receptacle④ Receptacle
④ Receptacle
A 3-pin metallic receptacle for receiving screw feed signals form an external device (screwdriver unit).
⑤ Hose joint
⑤ Hose joint⑤ Hose joint
⑤ Hose joint（auto is a plug）
（auto is a plug）（auto is a plug）
（auto is a plug）
This is an air outlet for a pneumatic screwdriver.
④Receptacle
③Feed pressure gauge
①ower Switch
⑤Hose joint
②Operation anel
- 4 -