Fujitec VIS SETTER MK-3150V NEW User manual

INSTRUCTION MANUAL
AUTO SCREW FEEDER Unit
Ｍｏｄｅｌ MK-3150V（NEW）
Ｍｏｄｅｌ MK-3110V(NEW)
VIS SETTER Feeder
FUDOC-010210

At this time our sincere thanks for your purchase of the Fujitec "VIS SETTER"
Screw Feeder (M -3150V(NEW
）
,M -3110V(NEW
）
).
To ensure safe operation, please read this instruction manual carefully before use.
Also be sure to always read the "Safety Precautions" before attempting use.
eep this instruction manual in a secure location and consult if unclear about machine
handling, operation or maintenance.
Table of Contents
１．Safety precautions
１．Safety precautions１．Safety precautions
１．Safety precautions - - --------------- Ｐ２
２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions - - --------------- Ｐ４
2-1．Operation panel - - - - - - - - - - - - - - - - - Ｐ４
2-2．Date entry pad
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2-3．Main unit internal section - - - - - - - - - - - - - - - - - Ｐ７
３．Accessories
３．Accessories３．Accessories
３．Accessories - - --------------- Ｐ８
４．Precautions during use
４．Precautions during use４．Precautions during use
４．Precautions during use - - --------------- Ｐ８
５．Preparing for Use
５．Preparing for Use５．Preparing for Use
５．Preparing for Use - - --------------- Ｐ９
5-1．How to install - - - - - - - - - - - - - - - - - Ｐ９
5-2．Installing the wiring and piping - - - - - - - - - - - - - - - - - Ｐ９
５-3．Setup prior to installation work
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６．How to Use
６．How to Use６．How to Use
６．How to Use - - --------------- Ｐ１０
７．Maintenance and Storage
７．Maintenance and Storage７．Maintenance and Storage
７．Maintenance and Storage - - --------------- Ｐ１１
7-1．Maintenance after daily work - - - - - - - - - - - - - - - - - Ｐ１１
7-2．Once a week maintenance - - - - - - - - - - - - - - - - - Ｐ１１
7-3．Adjustments - - - - - - - - - - - - - - - - - Ｐ１２
８．Air Hose Connection
８．Air Hose Connection８．Air Hose Connection
８．Air Hose Connection - - --------------- Ｐ１４
９．Electrical Wiring Diagram
９．Electrical Wiring Diagram９．Electrical Wiring Diagram
９．Electrical Wiring Diagram - - --------------- Ｐ１４
１０．Operational Timing Diagram
１０．Operational Timing Diagram１０．Operational Timing Diagram
１０．Operational Timing Diagram - - --------------- Ｐ１５
１１．Troubleshooting
１１．Troubleshooting１１．Troubleshooting
１１．Troubleshooting - - --------------- Ｐ１６
１２．Specifications
１２．Specifications１２．Specifications
１２．Specifications - - --------------- Ｐ１８
１３．After-sale Service
１３．After-sale Service１３．After-sale Service
１３．After-sale Service - - --------------- Ｐ１８
- 1 -

To ensure correct operation, always read these "Safety precautions" before
attempting to use the machine.
The following cautionary points are "Warnings" and "Cautions" intended to
prevent unforeseen accidents that are a hazard to the operator and others
around him as well as causes of material damage or loss.
These contain important information for maintaining safety, so comply with
them at all times.
■
The following cautionary notes are grouped according to the hazard level
in terms of injury and material damage that may occur if not used correctly.
■
oints you should comply with are grouped according to the following symbols.
(The following are examples.)
WARNING
WARNINGWARNING
WARNING
CAUTION
CAUTIONCAUTION
CAUTION
This symbol indicates a caution or warning you must heed.
This symbol indicates a caution or warning you must heed.This symbol indicates a caution or warning you must heed.
This symbol indicates a caution or warning you must heed.
This symbol indicates a prohibited action.
This symbol indicates a prohibited action.This symbol indicates a prohibited action.
This symbol indicates a prohibited action.
This symbol indicates a mandatory action
This symbol indicates a mandatory actionThis symbol indicates a mandatory action
This symbol indicates a mandatory action
Safety precautions Always follow the instructions below
indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury or damage to the equipment.
- 2 -

WARNING
WARNING WARNING
WARNING
CAUTION
CAUTION CAUTION
CAUTION
●
Do not alter or modify any part of this unit.
Only authorized repair personnel are allowed to disassemble or repair this unit.
Attempting this on your own may cause fire, electrical shock, or injury.
Note: Consult your dealer if repairs are needed.
●
Do not damage the power cord or plug. Do not forcefully bend, pull, twist, or bundle
the cord. Do not lay heavy objects on it or allow pinching or crushing. Neglecting this
may cause injury, fire or electrical shock.
●
Do not operate with the side cover open.
Never attempt to operate this unit with the side cover still open.
Always turn off the power before opening the cover.
●
Do not use if the power cord or plug is worn or damaged or the plug is loosely inserted
in the socket.
Neglecting this point may cause electrical shock or fire.
●
Do not use a power source that is not 100 V AC.
Neglecting this may cause electrical shock or fire.
●
Do not handle the power cord roughly.
Do not carry the electric screwdriver while holding the power cord or pull on the power
cord to extract the plug from the socket.
Keep the power cord away from locations with heat, oil or sharp corners.
●
Do not connect the output connector to an AC voltage.
Connecting the LOW screw supply (insufficient quantity) output connector (CN4) to an
AC voltage may cause fire or breakdown.
●
Do not point the screwdriver tip at other persons.
Feeding screws while the screwdriver is aimed at other persons may be hazardous if the
screws fly outwards.
●
Ground the power supply securely.
Electrical shock may result if not properly grounded.
●
Turn off the power before replacing fuses.
Always be sure to turn off the power (supply) switch or unplug the power cord from the
socket when replacing fuses. Failure to do so may cause electrical shock.
●
Do not use near watery or water spray locations.
Equipment breakdowns may occur if used in locations exposed to water/water spray,
extremely low or high temperatures, or high humidity.
●
Do not use under abnormal conditions.
If the unit heats up or you notice an abnormal condition, then immediately stop
operating the unit and send it out for inspection and repair. Failure to do so could
cause breakdown or injury.
●
Do not install in locations where vibrations occur.
Installing the unit in a location subject to vibrations may damage the control board.
It might also cause smoke emission or fire
●
Inspect and service the feeder periodically
Failure to inspect and service the feeder will prevent it from delivering full performance.
This may also cause feeder breakdowns.
- 3 -

２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions２．Prat ｎames and ｆunctions
２．Prat ｎames and ｆunctions
2-1．Operation panel
2-1．Operation panel2-1．Operation panel
2-1．Operation panel
① Power switch
① Power switch① Power switch
① Power switch
② Operation Panel
② Operation Panel② Operation Panel
② Operation Panel
Please refer to page 5.
③ Feed pressure gauge
③ Feed pressure gauge③ Feed pressure gauge
③ Feed pressure gauge
This is an air pressure gauge to indicate the air pressure at which screw are fed form the
screw feed hose.
④ Receptacle
④ Receptacle④ Receptacle
④ Receptacle
A 3-pin metallic receptacle for receiving screw feed signals form an external device (screwdriver unit).
⑤ Hose joint
⑤ Hose joint⑤ Hose joint
⑤ Hose joint（auto is a plug）
（auto is a plug）（auto is a plug）
（auto is a plug）
This is an air outlet for a pneumatic screwdriver.
④Receptacle
③Feed pressure gauge
①ower Switch
⑤Hose joint
②Operation anel
- 4 -

2-2．Date entry pad
2-2．Date entry pad2-2．Date entry pad
2-2．Date entry pad
①
①①
① MODE
MODEMODE
MODE LED
LED LED
LED
②
②②
② DAT
DATDAT
DATＡ LED
Ａ LEDＡ LED
Ａ LED
Mode 「A」～「E」 and 「Ｊ」 extends in the case of the handy series.
But the setting of mode 「C」 and 「E」 is effective for only MK-3150V.
The setting of 「F」～「M」 is effective for only adsorption type handy 「J」 remove.
M Count-up 0～99 Count-up value
Ｌ Simple counter ｏｆｆ Not used
on Used (counter not connectable)
K Mode selector ｏｆｆ Does not count-up
on Cylinder advances during count-up, and pickup turns OFF
J Valve setter switch
ｏｆｆ (for automatic operation)
Timer is reset by input signal
on
H Stabilizing time 0.0～9.9 Time the Y-pipe (cylinder) is in standby during adavance
I Retract time 0.0～9.9 Time in which the Y-pipe (cylinder) retracts
F Standby time 0.0～9.9 Standby time from start signal OFF to operation start
(for ”Handy” operation)
Solenoid valve opens and closes in synchronization with
external screw feed signal
G Forward time 0.0～9.9 Time in which the Y-pipe (cylinder) advances
Screw feed time ．00～．99 Screw feed time simultaneous with escapement
operation time (seconds)
E Vibrator intensity 0～18 0：MAX 18：Minimum
Vibrator stop time 0～99 Time until vibrator stops
D Screw feed time 0～9 Escapement operation time (seconds) simultaneous with
screw feed time
D．
MODE DATA
A
C
0～99 Time until alarm sounds after ”screw full” sensor turns OFF
B Motor stop time 0～99 Time until motor (for screw feed)sops after ”screw full”
sensor turns ON
LOW screw alarm time
①MODE LED
②DATA LED
③ △ button
④ ▽ button ⑤SEL button
⑥ENT button
- 5 -

③
③③
③ △button (PB1)
△button (PB1)△button (PB1)
△button (PB1)
Use this button to increase the mode date value on the display.
Data values differ depending on the selected mode.
④
④④
④ ▼button (PB2)
▼button (PB2)▼button (PB2)
▼button (PB2)
Use this button to decrease the mode data value on the display.
⑤
⑤⑤
⑤ SEL button (PB3)
SEL button (PB3)SEL button (PB3)
SEL button (PB3)
Use this button to select a mode and load the data from the ROM.
⑥
⑥⑥
⑥ ENT button (PB4)
ENT button (PB4)ENT button (PB4)
ENT button (PB4)
Press this button to save the mode data on the display to the ROM. Data is not stored
if you change the mode by the SEL button.
Note: Mode ”C” and ”E” settings only work on the MK-3150V (horizontal
vibrator chute type.)
Simple Counter (Mode:”L”)
The simple counter can be selected by ON/OFF during MODE ”L”display.
Set MODE ”L”to ON to use the simple counter.
Use Mode ”M” to set the number of pieces you want to count up to.
Set Mode ”K”ON or OFF to select the count-up operation.
MODE ”L”ON：Displays the counter when the torque-up signal is input from
the screwdriver.
Press the ENT button to switch the display.
(The counter counts down. The MODE display LED is OFF while the counter value is displayed.)
A buzzer sounds (0.5 seconds) when the counter reaches 0.
Ignores the OK input when an external counter is connected.
MODE ”K”ON ： When the simple counter is ON, the pickup turns off when the count-up is reached
and the screw feed advances and stands by.
When the escape input is ON (short circuit),the pickup turns ON, and screw
feed is in retract.
Escape input serves as a reset signal when Mode ”K” is ON.
The escape opens or closes when Mode ”K” is OFF.
- 6 -

2-3．Main unit internal section
2-3．Main unit internal section2-3．Main unit internal section
2-3．Main unit internal section
① Escapement
① Escapement① Escapement
① Escapement
This sorts one screw at a time on the chute, and pressure-feeds them along the screw feed hose
to a specified position.
② Chute
② Chute② Chute
② Chute
The chute supplies screw from the hopper to the escapement where they are aligned.
③ Head limiter plate
③ Head limiter plate③ Head limiter plate
③ Head limiter plate
This plate prevents screws on the chute form jumping outwards or falling.
④ Gate
④ Gate④ Gate
④ Gate
Moves in parallel with the chute to prevent unaligned screws form entering the chute.
⑤ Hopper
⑤ Hopper⑤ Hopper
⑤ Hopper
Screw are separately dumped and stored here.
⑥ Air unit
⑥ Air unit⑥ Air unit
⑥ Air unit
This unit includes the fiter,pressure-relief valve and oiler.
⑦ Spoon plate
⑦ Spoon plate⑦ Spoon plate
⑦ Spoon plate
Vertically moves inside the hopper and scoops up loose screw for supply to the chute.
⑧ Motor gear head
⑧ Motor gear head⑧ Motor gear head
⑧ Motor gear head
Swings the spoon plate gently.
⑨ Vibrator
⑨ Vibrator⑨ Vibrator
⑨ Vibrator
Vibrates the chute to send the screw on the chute to the escapement.
⑩ Electrical control box
⑩ Electrical control box⑩ Electrical control box
⑩ Electrical control box
Contains electrical circuits for controlling and stopping screw feed in specified amounts.
⑪ Feed screw hose
⑪ Feed screw hose⑪ Feed screw hose
⑪ Feed screw hose
This is a feed hose for feeding the screw from the escapement to a specified location.
⑫ Optical sensor switch
⑫ Optical sensor switch⑫ Optical sensor switch
⑫ Optical sensor switch
This sensor temporarilly stops the rotating drum when a specified quantity of screw is aligned.
⑬ Solenoid valve
⑬ Solenoid valve⑬ Solenoid valve
⑬ Solenoid valve
Switches the air path to the escapement and operates in synchronezation with the screw feed signal.
④Gate
⑤Hopper
⑥Air unit
⑦Spoon plate
②Chute
⑬Solenoid valve
⑨Vibrator
⑫Optical sensor
switch
③Ｈead limiter
plate
①Escapement
⑧Motor gear head
⑪Feed screw hose
⑩Electrical control
box
- 7 -

３．Accessories
３．Accessories３．Accessories
３．Accessories
４．Points to check before using
４．Points to check before using４．Points to check before using
４．Points to check before using
・Do not use other than the specified machine screw.
・Do not use screw that were picked uo by a magnet or coated with oil.
・If loosened screw is found, tighten the screw at one.
・Do not point the screw feed hose end towards anyone since a screw might shoot out of it causing injuries.
・An oscillating body is used as the vibrator. If resonance occurs, then screws on the chute might not be
fed properly. Install the MK-3110V on a sufficiently sturdy mount table.
・Vibrator adjustment is required depending on the power supply frequency (50Hz/60Hz).
Refer to MODE"E" on page 5 for the adjusting method.
Screw feed hose送り
art No. N23102
Fuse (3A)
Screw feed signal plug
(only for feeder section)
art No.
N250M16 3FA
- 8 -

５．Preparing for Use
５．Preparing for Use５．Preparing for Use
５．Preparing for Use
5-1．How to install
5-1．How to install5-1．How to install
5-1．How to install
① Install at a position 200 to 250 mm higter than
the location where the screw are supplied and be
careful not to twist or forcibly bend the feed hose.
② Instll the MK-3110V,MK-3159V on the tabel, while being
careful not to twist or excessively bend the screw feed
hose at this time.
5-2．Installing the wiring and piping
5-2．Installing the wiring and piping5-2．Installing the wiring and piping
5-2．Installing the wiring and piping
5-3．Setup prior to installation work
5-3．Setup prior to installation work5-3．Setup prior to installation work
5-3．Setup prior to installation work
① Setting the screw feed air pressure
① Setting the screw feed air pressure① Setting the screw feed air pressure
① Setting the screw feed air pressure
Open the factory air source (or air compressor)knob
and sue the pressure-relief valve on the air unit to
adjust the pressure as needed while checking the pressure
gauge on the front panel.
Raising the air pressure higher than necessary will damage
the screw feed hose, or the solenoid valve.
Setting the pressure too low ont the other hand will
cause poor screw feed.Normally use a pressure within
0.15 to 0.25 Mpa.
CAUTION
Using an air pressure of 0.35 M a or higher may damage
the solenoid valve, so use a pressure within 0.25 MPa.
LOW Hig
h
Adjuste
r handle
CAUTI N
Always connect to ground line. Failure to connect
to ground may cause electrical shocks.
1) Connect the ground terminal on the rear panel to
ground by using a ground wire.
2) then connect power supply cord to a power supply.
3) Connect the air hose to the factory air source (or air
compressor). The air hose fitting is the KQ2E08-00.
The source air pressure cannot be adjusted on this
unit, so adjust the factory source air pressure to a
range within 0.4 to 0.5 M a.
4) If using the air screwdriver, connect the air
screwdriver hose to the KQ2E08-00 fitting on the front
panel of the feeder.
5) Connect the screw feed signal plug (from external
section) to the receptacle (3 ) on the front panel of
the feeder.
AC
outlet
Ground
Air valve
When useing
Factory air
0.4～0.5M a
みみぞを合わ
せる
I put detches
together
- 9 -