Fujitsu Siemens Computers Primergy RX220 Owner's manual

PRIMERGY
PRIMERGY RX220
Server System
Service Supplement
Joachim Pichol
Fujitsu Siemens Computers GmbH Paderborn
81730 Munich
e-mail: email: [email protected]
Tel.: [phone]
Fax: (++49) 700 / 372 00000
RX220
Sprachen: En
Edition January 2006

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Copyright and Trademar s
Copyright © 2006 Fujitsu Siemens Computers GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

RX220 Service Supplement
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . . 7
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Opening/closing the server . . . . . . . . . . . . . . . . . . . 17
4.2 Replacing the fans . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Replacing the control panel board . . . . . . . . . . . . . . . 25
4.4 Replacing the power supply unit . . . . . . . . . . . . . . . . 27
4.5 Replacing the internal server power supply cable . . . . . . . . 31
4.6 Replacing the chassis ID module . . . . . . . . . . . . . . . . 33
4.7 Replacing the non-hot-plug hard disk . . . . . . . . . . . . . . 34
4.8 Replacing the SATA backplane . . . . . . . . . . . . . . . . . 36
4.9 Replacing the fan backplane . . . . . . . . . . . . . . . . . . 37
4.10 Replacing the system board . . . . . . . . . . . . . . . . . . . 38
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1 Board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1.1 Control panel board . . . . . . . . . . . . . . . . . . . . . . . 41
5.1.2 SATA backplane . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1.3 Fan backplane . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2.1 Cable overview . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2.2 Cable layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

RX220 Service Supplement 5
1Introduction
The PRIMERGY RX220 is an AMD-based server for mid-tier applications in
server farms. The server is well suited for front end services as well as for use
as an e-mail server, Internet server, or general applications server.
1.1 Overview of the documentation
Concept and target groups
This Service Supplement adds to the information provided in the Operating
Manual, the Options Guide and the Technical Manual for the system board.
VCAUTION!
The activities described in this manual may only be performed by service
personnel.
Service DVD
A service DVD PRIMERGY is available for Fujitsu Siemens service partners.
This DVD contains the following manuals as PDF files:
– The “Safety” manual
– The Operating Manual for the PRIMERGY RX220
– The Technical Manual for the system board D2130
– The Options Guide for the PRIMERGY RX220
– The “D2130 Setup Utility for RX220” manual
– The Service Supplement for the PRIMERGY RX220
IThese PDF files (except the Service Supplement) can also be
downloaded free of charge from the Internet:
At http://manuals.fujitsu-siemens.com you will find an overview page
showing the online documentation available on the Internet. You can go
to the PRIMERGY Server documentation by clicking on industry standard
servers.

6 Service Supplement RX220
Overview of the documentation Introduction
Information/activity Manual
Detailed safety notes Safety Manual
Features and technical data of the server Operating Manual
Installation and operation, among other things:
– External connections to the server
– Operation
– Configuration of the server
– Installation of the rack mounting kit
Troubleshooting
Installation/removal of all hot-plug compo-
nents:
– Hot-plug HDD modules
Information about the system board:
– Features of the system board
– Board layout
– Jumper settings
– Replacing the battery
Technical Manual
Extensions and upgrades:
IFor some components only the instal-
lation routine is described in the Options
Guide. Removing this components
proceed in reverse order.
– Extending/replacing main memory
– Installing a second processor/replacing the
processor
– Replacing the processor heat sink
– Installing accessible drives
– Installing controllers in non-hot-plug PCI
slots
– Installing RemoteView components
Options Guide
Table 1: Overview of the RX220 documentation

RX220 Service Supplement 7
Notational conventions
1.2 Notational conventions
The following notational conventions are used in this manual:
Replacement routines:
– Replacing the system fans
– Replacing the control panel board
– Replacing the power supply unit
– Replacing the internal server power supply
cable
– Replacing the chassis ID module
– Replacing the non-hot-plug hard disk
– Replacing the SATA backplane
– Replacing the fan backplane
– Replacing the system board
Service Supplement
Board layout
Cabling
BIOS settings D2130 Setup Utility
Italics indicate commands, menu items or software programs.
“Quotation marks” indicate names of chapters and terms that should be
emphasized.
Êtext which follows this symbol describes activities that
must be performed in the order shown.
VCAUTION! pay particular attention to text marked with this symbol.
Failure to observe this warning may endanger your life,
damage the server, or lead to loss of data.
Isupplementary information, remarks and tips follow this
symbol.
Table 2: Notational conventions
Information/activity Manual
Table 1: Overview of the RX220 documentation

RX220 Service Supplement 9
2Procedure
VCAUTION!
The actions described in this manual should only be performed by
service personnel.
ÊFirst of all please familiarize yourself with the safety instructions in the
chapter “Safety notes” on page 11.
ÊMake sure that all required manuals (see Service-DVD) are available,
printing out the PDF files if necessary. You will definitely need:
– the Operating Manual for the server and
– the Options Guide for the server
– the Technical Manual for the system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacement routines” on
page 17.
ÊReplace the defective component, as described in the relevant chapter.
ÊClose the server.
ÊConnect up the server cables.1
ÊConnect the server to the mains.1
ÊStart the operating system.1
ÊIf necessary, perform the relevant configuration.1
1These procedures are described in the Operating Manual.

RX220 Service Supplement 11
3 Safety notes
IThe following safety notes can also be found in the manual entitled
“Safety”.
This device complies with the relevant safety regulations for data processing
equipment.
VCAUTION!
The actions described in this manual should only be performed by
service personnel.
Before operating the device
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device only in its original packaging or in packaging
which protects it from knocks and jolts.
Installation and operation
VCAUTION!
●If the rack model is integrated in an installation that receives power
from an industrial (public) power supply network with the IEC309
connector, the (public) power supply protection must comply with the
requirements for the non-industrial (public) power supply networks for
the type A connector.
●The server automatically adjusts to a mains voltage between 100 V
and 240 V. Make sure that the local mains voltage is neither above nor
below this range.

12 Service Supplement RX220
Safety notes
VCAUTION!
●This device has a specially approved power cable and must only be
connected to a grounded insulated socket.
●Ensure that the power socket on the device or the grounded wall
outlet is freely accessible.
●The ON/OFF button does not disconnect the device from the mains
voltage. To completely disconnect it from the mains voltage, remove
the power plug from the insulated socket.
●Always connect the device and the attached peripherals to the same
power circuit. Otherwise you run the risk of losing data if, for example,
the central processing unit is still running but the peripheral device
(e.g. storage subsystem) has failed during a power outage.
●Data cables to peripheral devices must be adequately shielded.
●To the LAN wiring the requirements apply in accordance with the
standards EN 50173 and EN 50174-1/2. As minimum requirement
the use of a protected LAN line of category 5 for 10/100 MBps
Ethernet, and/or of category 5e for Gigabit Ethernet is considered.
The requirements of the specification ISO/IEC 11801 are to be
considered.
●Route the cables in such a way that they do not form a potential
hazard and that they cannot be damaged. When connecting up a
device, refer to the relevant notes in this manual.
●Never connect or disconnect data transmission lines during a storm
(lightning hazard).
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign matter), switch off the device immediately and
remove the power plug.
●Proper operation of the device (in accordance with IEC 60950/
EN 60950) is only ensured if the casing is completely assembled and
the rear covers for the installation openings have been put in place
(electric shock, cooling, fire protection, interference suppression).

RX220 Service Supplement 13
Safety notes
VCAUTION!
●Only install system expansions that satisfy the requirements and
rules governing safety and electromagnetic compatibility and relating
to telecommunications terminal equipment. If you install other expan-
sions, you may damage the system or violate the safety regulations
and regulations governing RFI suppression.
●The components or parts marked with a warning label (e.g. lightning
symbol) may only be opened, removed or exchanged by authorized,
qualified personnel.
●The warranty expires if the device is damaged during the installation
or replacement of system expansions.
●You may only set those resolutions and refresh rates specified in the
„Technical data“ section of the monitor description. Otherwise, you
may damage your monitor.
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the Technical Manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.
●Replace the lithium battery on the system board in accordance with
the instructions in the Technical Manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). The marking also contains the chemical
symbol of the heavy metal that determines the classification as a
pollutant:
Cd Cadmium
Hg Mercury
Pb Lead

14 Service Supplement RX220
Safety notes
Notes on handling CDs/DVDs in CD/DVD drives
VCAUTION!
●Use only CDs/DVDs in proper condition in the CD/DVD drive of your
server to prevent data loss, damage to the device, or injuries.
●Therefore, check each CD/DVD for damage, cracks, breakage etc.
before inserting it in the drive.
●Please note that any additional labels applied may change the
mechanical properties of a CD/DVD and cause imbalance.
●Damaged and imbalanced CDs/DVDs can break at high drive speeds
(data loss).
●Under certain conditions, sharp-edged pieces of broken CDs/DVDs
can penetrate the cover of the drive (cause damage to the device)
and be thrown out of the device (therefore causing injury to
uncovered body parts, particularly the face or neck).
ITo protect the CD/DVD drive and prevent mechanical damage, as well as
premature wearing of the CDs/DVDs, you should observe the following
advice:
– Only insert the CDs/DVDs in the drive when needed and remove
them after use.
– Store the CDs/DVDs in suitable sleeves.
– Protect the CDs/DVDs from exposure to heat and direct sunlight.

RX220 Service Supplement 15
Safety notes
Note about the laserThe CD-/DVD-ROM drive is classified for laser class
1according to
IEC 60825-1.
VCAUTION!
The CD-/DVD-ROM drive contains a laser diode (LED). Sometimes the
LED produces a stronger laser beam than laser class 1. Direct view into
this laser beam is dangerous.
Never remove parts of the CD-/DVD-ROM drive assembly!
Modules with electrostatic-sensitive devices
Systems and components that might be damaged by electrostatic discharge
(ESD) are marked with the following label:
Figure 1: ESD label
VCAUTION!
When you handle components fitted with ESDs, you must observe the
following points under all circumstances:
●Remove the power plug from the power socket before inserting or
removing components containing ESDs.
●You must always discharge static build-up (e.g. by touching a
grounded object) before working with such components.
●The equipment and tools you use must be free of static charge.
●Use a grounding cable designed for this purpose to connect yourself
to the system unit as you install components.

16 Service Supplement RX220
Safety notes
VCAUTION!
●Always hold components with ESDs at the points marked green
(touch points).
●Do not touch any exposed pins or conductors on a component.
●Place all components on a static-free base.
IYou will find a detailed description of handling ESD components in the
relevant European or international standards (EN 61340-5-1,
ANSI/ESD S20.20).

RX220 Service Supplement 17
4 Replacement routines
VCAUTION!
When handling systems and boards, make sure you observe the safety
information in the chapter “Safety notes” on page 11.
4.1 Preparation
To replace non-hot-plug components, proceed as follows:
ÊShut down the operating system.
ÊSwitch the server off.
ÊPull the power plug out of the safety socket.
4.1.1 Opening/closing the server
Figure 2: Removing the server
ÊUndo the knurled screws (1) and pull the server carefully out of the rack as
far as it will go (2).
In most cases it makes sense to remove the server from the rack cabinet.
1
1
2

18 Service Supplement RX220
Preparation Replacement routines
VCAUTION!
The server has no cable management in the rack!
Therefore you must unplug all cables connected to the server before
you remove it.
IHow to remove the server from the rack cabinet is described in the
Operating Manual.
Figure 3: Taking off the housing cover
ÊUndo the knurled screw at the back of the device.
ÊPush the server cover backward (2) a few centimeters using the recessed
grips (3).
ÊLift up the housing cover and remove it.
To close the cover, follow the instructions above in reverse order.

RX220 Service Supplement 19
Replacement routines Replacing the fans
4.2 Replacing the fans
The server contains seven replaceable fan modules.
Figure 4: system fan (overview)
– 4 system fan modules, consisting of 2 fans each.
– 2 memory fan modules
– 1 power supply fan module, consisting of 2 fans
If one fan fails, replace this fan to guarantee the required air flow in the system.
system fans
system fans
system fans
system fans
memory fan
memory fan
power supply fans

20 Service Supplement RX220
Replacing the fans Replacement routines
System fans
Figure 5: System fans
VCAUTION!
A defective fan module must not be replaced during operation.
Rotating parts involve an increased risk of injury. Make sure that the fan
blades have stopped turning before removing the fan module.
ÊOpen the server as described in the section “Preparation” on page 17.