Fujitsu UTZ-PX1NBA User manual

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PART NO. 9378754027-04
1. SAFETY PRECAUTIONS
DANGER
This mark indicates procedures which, if
improperly performed, are most likely to
result in the death of or serious injury to the
user or service personnel.
Never touch electrical components immediately after the
power supply has been turned off. Electrical shock may oc-
cur. After turning off the power, always wait 5 minutes or more
before touching electrical components.
WARNING
This mark indicates procedures which, if
improperly performed, might lead to the
death or serious injury of the user.
For the air conditioner to operate satisfactorily, install as outlined
in this installation manual.
Connect the indoor unit and drain pump unit with the air
conditioner hose and cords available standards parts. This
installation manual describes the correct connections using
the installation set available from our standard parts.
Installation work must be performed in accordance with national
wiring standards by authorized personnel only.
Do not turn on the power until all installation work is com-
plete.
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INSTALLATION MANUAL
AIR CONDITIONER
OPTIONAL PARTS
DRAIN PUMP UNIT
For authorized service personnel only.
UTZ-PX1NBA
CAUTION
This mark indicates procedures which, if
improperly performed, might possibly result
in personal harm to the user, or damage to
property.
Install a drain pump unit to each indoor unit. If 1 drain pump unit
is connected to multiple indoor units, leakage may occur
.
Do not exert excess pressure, for example when holding the
supplied drain hose. Otherwise the drain hose may come off
and cause injuries.
Do not turn off the power supply for 5 minutes after the opera-
tion has been stopped. Otherwise the remaining drain water
may not be drained and leakage may occur.
If leakage occurs from the interior of the indoor unit or drain
pump unit during operation of the air-conditioner, stop the
operation immediately. The drain outlet may be jammed and
the safety circuit may not be working properly. Please contact
your dealer.
2. MAIN UNIT AND ACCESSORIES
• The following installation parts are furnished. Use them as
required.
* The parts numbers are the same as those indicated in the
diagrams.
Name and shape Q’ty Name and shape Q’ty
Drain pump unit
1
8Hose band (Big)
1
9Joint hose
1
Installation manual
1
0Special nut A
(Large flange)
1
1
Hanger
1
ASpecial nut B
(Small flange)
1
Contents
1. SAFETY PRECAUTIONS .............................................. 1
2. MAIN UNIT AND ACCESSORIES.................................. 1
3. DIMENSION................................................................... 2
4. LOCATION..................................................................... 2
5. INSTALLATION PROCEDURES.................................... 3
6. DRAINAGE CONSTRUCTION ...................................... 4
7. ELECTRICAL WIRING................................................... 5
8. TEST RUNNING ............................................................ 7
9. INSULATION OPERATION............................................ 8
10. MAINTENANCE DURING OFF SEASON...................... 8
11. FINAL CHECKS AFTER CONSTRUCTION................... 8
English
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Name and shape Q’ty Name and shape Q’ty
2Bracket
1
BInsulation
(hose)
1
3Tapping screw
5
CCable tie holder
1
4Insulation
40×26 mm (1-9/16×1 in.)
1
DCable tie
2
5Insulation
44×20 mm
(1-3/4 × 25/32 in.)
1
EWire clamp
2
6Insulation
35×35 mm
(1-3/8 ×1-3/8 in.)
1
FInsulation A
1
7Hose band
(Small)
1
GInsulation B
1
Tools Used
• + Screwdriver, - Screwdriver, Spanner, Nipper
3. DIMENSION
HANGING BOLT INSTAURATION DIAGRAM
• Install 4 bolts for the indoor unit.
• Install 1 additional bolt for the drain pump unit.
* Install the bolts so that the weight of the drain pump unit is
supported, and adjust the length until the ceiling surface.
787 (31)
154 (6-1/16)
116 (4-9/16)
166
1177 (46-11/32)
740 (29-1/8)
1135 (44-11/16)
163 (6-3/8)
176
46
(10-5/8) 270
178 (7)
(6-1/2)
(39-3/8)
(6-15/16)
(1-13/16)
Top side
Back side
AIR
Connected drain pipe (locally arranged)
Inner diameter 25mm (1 in.)/Outer 32mm
(1-1/4 in.) (VP25)
Max.1000
(18-3/4 to 21-5/8)
477 to 550
Unit: mm (in.)
4. LOCATION
SELECTING THE MOUNTING POSITION
WARNING
Install at place that can withstand the weight of the drain pump
unit and install positively so that the units will not topple or fall.
CAUTION
Do not install where there is the danger of combustible gas
leakage.
Do not install the unit near heat source of heat, steam, or flam-
mable gas.
If children under 10 years old may approach the unit, take preven-
tive measures so that they cannot reach the unit.
Take precautions to prevent the unit from falling.
Decide the mounting position with the customer as follows ；
• Install the unit level on a strong ceiling which is not subject to
vibration.
• Do not install the unit where it will be exposed to direct sunlight.
• Leave the space required to service the unit.
• Providing as much space as possible between the unit and
ceiling will make work much easier.
• Install the unit where the drain pipe can be easily installed.
• Set a maintenance hole near the drain pump unit.
470 (18-1/2) or more 150 (5-29/32) or more
(Unit: mm (in.))
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5. INSTALLATION PROCEDURES
1. Installing drain pump unit
(1) Use the tapping screw to install the hanger and bracket to the
drain pump unit.
Then, paste the 2 types of insulation.
1Hanger
4Insulation
40×26 mm
(1-9/16 × 1 in.)
3Tapping screw
5Insulation
44×20 mm
(1-3/4 × 25/32 in.)
2Bracket
(2) Loosen the nut on the indoor unit and hook the tip of the bracket.
Nut
Hanger
Detail
CAUTION
If the nut is too loose, the
hanger may come off and
the indoor unit may fall off.
Loosen the nut as shown in
the right diagram until the tip
of the bolt.
Tip
1Hanger
(3) Tighten the nut securely.
Make sure that the drain pump unit is not
slanted.
Bolt Strength 9.8 to 14.7 N•m (87 to 130 lbf•in.)
Hook on Run aground
Parallel
GOOD PROHIBITED
(4) Paste the insulation so that the nut and the exposed part of
the bracket are covered.
6Insulation 35×35 mm
(1-3/8 ×1-3/8 in.)
(5) Thread the hose band through the joint hose and secure to the
drain pump unit and indoor unit
.
•
Do not glue the connection part of the joint hose.
40 (1-9/16)
Insert
25 (1)
8Hose band
(Big)
9Joint hose
7Hose band
(Small)
(Unit: mm (in.))
(0 to 0.079)
0 to 2
* Insert it until getting contact with the cabinet when the drain
port is 20 mm (25/32 in.)
CAUTION
Tighten the mounting position and direction of the hose band
as shown below to prevent leakage.
Refrigerant pipe
Indoor unit side Drain pump unit side
±5° or less
±5° or less
(6) Use special nuts A and B to secure to the hanger of the drain
pump unit.
Hanger bolt 1Hanger
ASpecial nut B
0Special nut A
WARNING
Fasten the unit securely with special nuts A and B.
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2. Leveling
CAUTION
• Install the indoor unit and drain pump unit within the accept-
able gradient range. Otherwise, the safety device will not work
properly and leakage may occur.
• Never tilt the drain pump unit to the opposite side as it will
result in leakage.
• Base horizontal direction leveling on top of the unit.
GOOD PROHIBITED
0 to 5 mm (0 to 3/16 in.)
Ceiling
Level meter
Level meter
AIR AIR
GOOD PROHIBITED
0 to 5 mm (0 to 3/16 in.)
6. DRAINAGE CONSTRUCTION
1. Installing hose
• The maximum vertical installation length is 1 m (40 in.).
• The hose can be installed when it is bent.
Set the bend radius of the hose to be 60 mm (2-3/8 in.) or more .
Bend radius is 60 mm (2-3/8 in.) or more
• Install the hose with downward gradient of 1/50 to 1/100 when it
is placed horizontally.
Downward
Vertical
Bend radius is 60 mm
(2-3/8 in.) or more
Horizontal
Downward gradient of
1/50 to 1/100
Part : Hose
Max. 1 m (40 in.)
Example of Wrong Construction
CAUTION
Do not install the pipe’s connection part upward. Remaining
drain water in the pipe may cause leakage.
PROHIBITED
Upward
• Adjust the hose so that there are no traps or vertical loops in
the hose.
PROHIBITED
PROHIBITED
Vertical loopTrap
• Do not modify the genuine parts. Otherwise leakage may occur.
• Sharp bends may result in cracked hose or poor drainage.
PROHIBITED
• When the insulation of the hose has come off during operation,
insert into the insulation of the drain pump unit.
Insert
here
BInsulation
(hose)
• Attach the insulation (hose) on the hose root.
2. Installing pipe
• Install the drain hose with downward gradient (1/50 to 1/100)
and so there are no rises or traps in the pipe.
• Use general hard polyvinyl chloride pipe (VP25) [outside
diameter 32 mm (1-1/4 in.)] and connect it with adhesive
(polyvinyl chloride) so that there is no leakage.
• When the pipe is long, Install supporters.
• Do not perform air bleeding.
• Always heat insulate the indoor side of the drain pipe.
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Air bleeding
Rise
Trap
PROHIBITED
Max.1 m (40 in.)
Supporter
1.5 to 2m gap (60 to 78 in.)
Locally ar-
ranged pipe
VP25 or more
(O.D 32 mm
(1-1/4 in.))
Max.1 m (40 in.)
Observe the following procedures to construct centralized
drain pipe fittings.
VP30 or more [O.D 38 mm (1-1/2 in.) or more]
Max.1 m (40 in.)
7. ELECTRICAL WIRING
WARNING
Before starting work, check that power is not being supplied
indoor unit and outdoor unit.
1. Operation inside the control box
(1) Remove the control box cover.
Tapping screw
Control box cover
(2) The position to insert the connector is different depending on
the indoor unit.
For wiring other than the drain pump unit, follow the Installation
manual of the indoor unit
.
Cb
Cb
Drain pump wire
(Connector : Blue)
knockout hole
Float switch
wire (Connec-
tor : Red)
Conduit
(Power supply cable)
Open the knockout hole, and then install a Grommet edging.
Pass the Drain pump wire through the hole.
Lock nut
For U.S.A. and Canada
For Others (Type 1)
Grommet edging (Accessories)
Float switch
wire (Connec-
tor : Red)
Drain pump wire
(Connector : Blue)
Power supply cable
Cable tie (Medium)
(Accessories)
Grommet edging (Accessories)
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For Others (Type 2)
Power supply cable
Cable clamp
Cable tie (Accessories)
(Bind with the power
supply cable.)
Drain pump wire
(Connector : Blue)
Cable tie
(Accessories)
Float switch wire
(Connector : Red)
Clamps
For Others (Type 3)
CN9
CN106
Drain pump wire
(Connector : Blue)
Float switch wire
(Connector : Red)
Clamps
Cable tie (accessories)
• Operation of mounting position “a”
Use the tapping screw to secure the cable tie holder and the
cable tie to tighten the drain pump wire.
3Tapping screw
DCable tie
CCable tie holder Drain pump wire
• Operation of mounting position “b”
Thread the Cable tie through the cable clamp of the indoor unit
and tighten both the float switch wire and the remote controller
cable etc.
(The type and number of wire vary depending on the model)
Tapping screw
DCable tie
Cable clamp
Float switch wire
Remote controller
cable and others
• WIRING EXAMPLE
[BOARD TYPE A]
FLOAT SW
CN9
(Red)
DRAIN P
CN109
(Blue)
[BOARD TYPE B]
FLOAT SW
CN9
(Red)
D.PUMP
CN106
(Blue)
[BOARD TYPE C]
FLOAT SW
CN15
(Red)
D.PUMP
CN5
(Blue)
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[BOARD TYPE D] FLOAT SW
CNA05
(Red)
D.PUMP
CN106
(Blue)
[BOARD TYPE E]
FLOAT SW
CN9
(Red)
D.PUMP
CN106
(Blue)
(3) Install the Control box cover.
Tapping screw
Tapping screw
Tapping screws can be fixed from any position at side/lower
side.
2. Operation outside the control box
(1) Remove 2 screws of the indoor unit and secure the wire
clamp.
(2) Bundle the 2 tubes (wires) of the drain pump unit with a wire
clamp so that the tubes do not sag.
Thin tube
Thick tube
Refrigerant pipe
EWire clamp
9Joint hose
WARNING
Do not allow the tube to come into contact with the refrigerant
pipe or joint hose as it may cause short circuit.
8. TEST RUNNING
• Turn on the power supply and gradually pour 750cc of water
into the drain pan of the indoor unit. Verify that the water is
drained properly.
(As the socket part of the drain pump unit hose is transparent,
you can check the water drainage here.)
Pour water at the end
Drain pan
If the water accumulates in the drain pan of the indoor unit
and does not drain off, it may be due to the following reasons.
Check the construction again.
• The power of the air conditioner is not turned on
• You have forgotten to insert the drain pump/float switch wires
• The indoor unit is slanted
<Water leakage areas>
a: Both ends of the joint hose
(Connection between indoor unit and drain pump unit)
b: Socket part of the drain pump unit
(Connection with locally arranged pipes)
b
a
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9. INSULATION OPERATION
CAUTION
Be sure to install the insulation. Otherwise water leakage
may occur.
• Insulate both ends of the joint hose with the supplied insulation.
1. Indoor unit side
(1) Fit the tip of insulation A into the screw part of the hose band
and wind.
Wind insulation A while it is still touching the indoor unit.
FInsulation A
Touch
Fit into the
screw part
(2) Wind the adhesive side of insulation A securely.
Adhesive side
2. Drain pump unit side
(1) Fit the tip of insulation B into the screw part of the hose band
and wind.
Wind insulation B while it is still touching the drain pump unit.
Fit into the
screw part
Touch
GInsulation B
(2) Wind the adhesive side of insulation B securely.
Adhesive side
10. MAINTENANCE DURING OFF SEASON
• Clean the drain pump unit after every air conditioning season.
• Remove the screw and open the bottom lid to remove the drain
pan.
• Check that the float is moving freely.
If it does not move smoothly, wipe off the dirt.
• Wash off any dirt accumulated on the drain pan.
• After cleaning, return the items to their original positions and
check that the insulation touches the drain pump unit.
Screw
Bottom lid
Drain pan
Check the end
of the insulation
11. FINAL CHECKS AFTER CONSTRUCTION
After construction is complete, check the following items again.
Check Items Check Column
1Is the indoor unit and drain pump unit
on a horizontal level?
2Is the drain pipe securely connected?
Is there any possibility of leakage?
3Is there any trap in the hose of the
drain pump unit?
4Is the hose of the drain pump unit on
a downward gradient? (1/50 to 1/100)
5Is the drain pipe on a downward
gradient? (1/50 to 1/100)
6Are both ends of the joint hose prop-
erly insulated?
7 Are there any wrong wirings?
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