Full Boar FBT-2000 User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
10/14
PETROL
DEMOLITION
BREAKER
INSTRUCTION MANUAL
•2.3HPPOWERFULENGINE
•25-55JOULES
•QUICKRELEASEBITLOCK
•SOFTGRIPHANDLES
•30MMHEXFITMENT

2
Motor Type: 2-stroke, 1-cylinder, air cooled
Displacement: 52cc
Power: 2.3HP
Engine Speed: 6500/min
Impact Energy: 25-55J
Impact Frequency: 700-1500bpm
Fuel Mix: 40:1, Unleaded petrol to 2-stroke engine oil
Fuel Tank Capacity: 1.7L
Spark Plug: TORCH BM6A
Accessory Fitment: 30mm HEX
Weight: 20.5kg
SPECIFICATIONS - MODEL NO. FBT-2000
KNOW YOUR PRODUCT
1. Air Filter
2. Choke Lever
3. Recoil Starter
4. Fuel Tank Cap
5. Priming Bulb
6. Fuel View Window
7. Grease Cap
8. Accessory Retainer
9. Quick Release Bit Lock
10. Chisel Shank (Hex)
11. Side Handles
12. Spark Plug
13. Throttle Lever
14. Kill Switch
15. Fuel Mixing Bottle
16. Hex Key, Spanner, Spark Plug Wrench
and Screwdriver
1
11
12
13
15
14
16
2
3
4
5
6
7
8
10
9

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SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 04
SAFETY INSTRUCTIONS........................................... Page 04
ASSEMBLY.................................................................. Page 07
PRE-OPERATION CHECK.......................................... Page 08
OPERATION............................................................... Page 09
MAINTENANCE......................................................... Page 12
DESCRIPTION OF SYMBOLS.....................................Page 14
TROUBLE SHOOTING .............................................. Page 15
CONTENTS................................................................ Page 16
WARRANTY................................................................ Page 18
TABLE OF CONTENTS

4
Congratulations on purchasing a Full Boar Petrol
Demolition Breaker.
Your Full Boar Petrol Demolition Breaker FBT-2000 has
been designed for heavy duty breaking and chipping of
concrete, block and masonry products.
INTRODUCTION
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings
refers to your petrol-operated power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Never run engine in an enclosed area. Exhaust gases contain deadly, poisonous carbon
monoxide, which has no odour or taste. Exposure may cause loss of consciousness and may
lead to death.
d. Keep by-standers, children and visitors away while setting up demolition breaker.
Distractions can result in mistakes.
e. Keep the engine at least 1 metre (3 feet) away from buildings and other equipment during
operation. Do not place flammable objects close to the engine. Procedure should be followed
to prevent fire hazards and to provide adequate ventilation.
2. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
GENERAL SAFETY WARNINGS
WARNING! When using this equipment, basic safety precautions, including
the following, should always be followed to reduce risk of fire, electric shock,
personal injury and material damage.
SAFETY INSTRUCTIONS
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.

5
GENERAL SAFETY WARNINGS
b. Dress appropriately. Do not wear loose clothing or jewellery. Contain long hair. Keep your
hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
c. Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
d. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes and hard
hat must be used for appropriate conditions.
3. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b. Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
c. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
d. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
e. Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
f. Always shut off the engine, allow the engine to cool and remove the spark plug before
performing any maintenance. Such preventative measures reduce the risk of starting the
demolition breaker accidentally.
g. Never douse or squirt the unit with water or any other liquid. Keep handles dry and clean;
free from oil and grease. Allows for better control of the power tool.
4. Service
a. Demolition breaker service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified repair personnel could result in injury.
b. When servicing a demolition breaker, use only identical replacement parts. Follow
instructions in the Maintenance Section of this manual. Use of unauthorized parts or failure to
follow maintenance instructions may create a risk of injury and may void your warranty.

6
• Wearearprotectors.Exposure to noise can cause hearing loss.
• Useauxiliaryhandle(s),ifsuppliedwiththetool.Loss of control can cause personal injury.
WARNING! This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
• Beforeusingthedemolitionbreaker,ensuretherearenoconcealedpowercablesorpipesinthe
cavity.
• Alwaysusethehandles,thisgivesyougreatercontroliftheaccessoryshouldbecomejammed.
• Usethickcushionedglovesandlimittheexposuretimebytakingfrequentbreaks.
• Vibrationcausedbythehammeractionmaybeharmfultoyourhandsandarms.
• Whenremovinganaccessoryfromthetoolavoidcontactwithskinanduseproperprotectivegloves
when grasping the bit or accessory. Accessories may be hot after prolonged use.
• Youngchildrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.
WARNING! Some dust created by power sanding, sawing, grinding, drilling and other construction
activities contain chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Leadfromlead-basedpaints;
• Crystallinesilicafrombricks,cementandothermasonryproducts,and;
• Arsenicandchromiumfromchemically-treatedtimber.
The risk from such exposures vary depending on how often you do this type of work. To reduce your
exposuretothesechemicals;workinawellventilatedarea,andworkwithapprovedsafetyequipment,
such as those dust masks that are specifically designed to filter out microscopic particles.
Always wear eye protection and a dust mask for dusty applications and when drilling/chiselling
overhead. Sanding particles can be absorbed by your eyes and inhaled easily and may cause health
complications.
DEMOLITION BREAKER SAFETY WARNINGS

7
ASSEMBLY
WARNING! Ensure the tool has been shut off and completely stopped before
performing any of the following operations.
Removing and Fitting the Chisel
The Full Boar FBT-2000 comes with 2 chisel attachments that require fitting before starting
the demolition breaker.
1. Pull the quick release bit lock out and rotate 180
degrees to free the chisel.
2. Slide the chisel shank out of the accessory retainer.
3. To fit a chisel slide the accessory into the accessory
retainer.
4. Secure the chisel in place by pulling the quick release bit
lock out and rotate 180 degrees.
Pull on the attachment to check that the chisel is secure.
Note: The accessories will have a small amount (approx.
10-12mm) of back and forth movement from the
accessory holder, this is normal.
Note: To avoid damage to the quick release bit lock, only
use round hex shank bits. Damage caused to the bit
lock by using incorrect accessories will not be covered
under warranty.
1800
Fig. 1
Fig. 2
Fig. 3
1800
Fig. 4
WARNING! Accessories can be hot after use, always wear gloves to prevent
burns or lacerations.
IMPORTANT! Always lubricate the accessory fitment prior to inserting them into
the demolition breaker. Using your finger, apply grease sparingly to the shaft of
the accessory. Lubricating the accessory will prolong the life of your tool. Non-
lubrication of accessories will void your warranty.

8
PRE-OPERATION CHECK
Adding Fuel
The 2-stroke demolition breaker requires a fuel mix of 40 parts of unleaded petrol (91
Octane) to 1 part 2-stroke engine oil. Ensure you are using the markings on the 40:1 side of
the mixing bottle.
1. Pour unleaded petrol up to the top mark of the main
compartment.
2. Pour 2-stroke oil up to the top mark of the small
compartment.
3. Close both lids and rotate the mixing bottle to allow the
oil to enter the main compartment. Shake the mixture
thoroughly.
4. Remove the fuel tank cap and pour the fuel mixture into
the demolition breaker up to the filler neck.
5. Once filled, ensure that the fuel tank cap is refitted tightly.
Fig. 5
Fig. 6
Fig. 7
Fig. 8
WARNING! Be careful not to spill fuel when refuelling. Spilled fuel or fuel vapour
may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.
WARNING! Keep away from cigarettes, smoke and sparks when refuelling the
demolition breaker. Always refuel in a well-ventilated location.

9
Starting the Demolition Breaker
1. Press the priming bulb 10 times to prepare the
carbueretor for starting.
2. Close the choke lever by pushing it up towards “ “ .
3. Hold the demolition breaker handle firmly with one
hand. With the other hand, pull slightly on the recoil
starter until you feel resistance and then pull hard and
swiftly.
Do not let the recoil starter retract by itself, guide it back
by hand.
4. Repeat step 3 until the engine starts. Once started open
the choke lever by pushing it down towards “ “.
Note: Allow the engine to warm up for a few minutes
before changing the throttle speed.
OPERATION
x10
Fig. 9
x4
Fig. 10
Fig. 11
x4
Fig. 12

10
OPERATION
Adjusting the Speed
1. To increase the speed push the throttle lever away with
your thumb.
2. To decrease the speed allow the throttle lever to retract.
Stopping the Engine
1. Reduce the speed of the engine by allowing the throttle
lever to retract.
2. Press the kill switch to shut off the engine.
Note: Always wait for the attachment to stop moving before
setting the tool down.
INCREASE
DECREASE Fig. 13
Fig. 14
Fig. 15

11
KNOW YOUR PRODUCT
OPERATION
Cold Hammering
If the demolition hammer is stored for long periods of time
or at cold temperatures, the lubrication may become stiff
and the demolition hammer may not hammer initially or the
hammering may be weak.
Should this occur, insert an accessory into the demolition
hammer, turn the demolition hammer on and apply the end
of the accessory against a scrap piece of concrete or timber.
Turn the demolition hammer on and off every few seconds.
After 15 seconds to 2 minutes, the demolition hammer
should have started to hammer normally. The colder the
demolition hammer, the longer it may take to warm up and
function like normal.
Note: Always wait until the accessory has stopped moving
before putting down the demolition hammer.
Operating the Demolition Hammer
For the best penetration rates in concrete, run the demolition hammer with a steady
pressure, but do not use excessive force as this will decrease the efficiency of the
demolition hammer.
Do not use the flat chisel as a “pry bar”. Using the flat chisel for prying or pushing debris
away from your work area will damage the flat chisel and potentially cause damage to your
demolition hammer. Such damage will void your warranty.
Fig. 16

12
KNOW YOUR PRODUCT
MAINTENANCE
•Aftereachuse,blowairthroughtheoverthedemolitionbreakertoensureitisfree
from all dust particles which may build up. Build up of dust particles may cause the
demolition breaker to overheat and fail.
•Iftheenclosureofthedemolitionbreakerrequirescleaning,donotusesolventsbut
amoistsoftclothonly.Neverletanyliquidgetinsidethedemolitionbreaker;never
immerse any part of the demolition breaker into a liquid.
Note: Ozito Industries will not be responsible for any damage or injuries caused by the
repair of the demolition breaker by an unauthorised person or by mishandling of the
demolition breaker.
Re-sharpening the Chiselling Tools
Good results are only achieved with sharp chisels, therefore
sharpen the chiselling accessories regularly. This prolongs
the service life of the tools and ensures good working
performance.
Sharpen chiselling tools using grinding wheels (e. g., ceramic
bonded corundum wheel) with a steady supply of water.
Recommended values for this purpose are shown below.
Take care that no annealing coloration appears on the
cutting edges, otherwise the hardness of the chiselling tools
will be impaireden press the kill switch to shut off the engine.
Changing Air Filter
1. To remove the air filter cover, unscrew the fixing screw then pull the air filter cover from
the housing.
2. Remove and inspect the filter. It must be clean and intact, if it isn’t replace the filter.
3. To reassemble, place the foam into the air filter cover and place the cover onto the
housing.
4. Fix the air filter into place by tightening the fixing screw.
60°
60°
20°
Pointed Chisel Flat Chisel
Fig. 17

13
MAINTENANCE
Spark plug removal, installation and inspection
1. Remove the spark plug lead.
2. Using the supplied spark plug wrench, remove the spark plug.
3. Clean the electrode with a metal brush and remove any carbon build-up.
4. Using a thickness gauge, check for the right gap (0.6-0.8mm) between the centre
electrode and side electrode.
5. Refit the spark plug and tighten with the wrench.
Crank Case Grease Replenishment
The grease in the crank case will require replenishment after approximately 50 hours of
accumulative use. After this time, add approximately 30 / 50 grams (approx 2-3 teaspoons)
from the supplied tub of grease into the crank case.
1. Lay the demolition breaker on the ground and remove
the grease cap bolt using the provided spanner.
2. Once removed, add the grease through this hole.
3. Screw the grease cap bolt back on securely.
Fig. 18
Fig. 19
Fig. 20

14
DESCRIPTION OF SYMBOLS
14
VVolts Hz Hertz
~Alternating current W
n
0
Watts
min
-1
Revolutions or
reciprocation per minute
Diameter Regulator compliance mark
No load speed
Read operation instruction
Double insulated
Wear ear, eye and
breathing protection
Warning
You may get burned. These parts get extremely hot from operation
Exhaust contains poisonous carbon monoxide. Do not operate demolition
HOT !
Toxic Fumes
Keep bystanders away
Unleaded Petrol Two stroke engine oil
Do not smoke
Hot surface

15
TROUBLESHOOTING
Symptom Solution
Accessory is falling out Ensure that the accessory locking bolt
has been rotated to the correct position.
Tool temperature low
Accessories not lubricated
Refer to insert or Cold Hammering section
for instructions on how to resolve this issue
Engine will not start Ensure there is enough fuel in the fuel tank
and the priming bulb has been pressed to
allow petrol to enter the carburettor.
Engine starts but the
demolition breaker does not
operate at full capacity
Check to see if the spark plug needs cleaning
or replacing.
Accessory is jammed/ stuck
in concrete during use
Release the accessory locking mechanism,
allowing the demolition hammer to be
separated from the accessory. The accessory
should be easily removed from concrete once
it is detached from the demolition hammer
Accessory repeatedly
becomes stuck while in use
Free the accessory as described above.
Refrain from penetrating too deeply with the
chisel bit, as it is prone to becoming stuck
when demolishing large pieces of concrete
Increase the throttle once the engine is warm.
Check if the air filter need cleaning or
replacing.
Engine starts but the
demolition breaker does not
operate.
The chisel needs to be pushed down for the
demolition breaker to start operating.

16
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CARING FOR THE ENVIRONMENT
CONTENTS
Distributed by:
Ozito Industries Pty Ltd
AUSTRALIA (Head Office)
1-23 Letcon Drive, Bangholme Victoria, Australia, 3175
Telephone: [phone]
1 x Petrol Demolition Breaker
1 x Point Chisel
1 x Flat Chisel
1 x Fuel Mixing Bottle
1 x Grease Pot
1 x Tool Bag
1 x Hex Key
1 x T-Handle Spanner
1 x Spark Plug Wrench
1 x Spanner
1 x Screw Driver
1 x Spare Spark Plug

17

18
WARRANTY EXCLUSIONS
The following actions will result in the warranty being void.
If the tool has been operated on a supply voltage other than that specified on the tool.•
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents•
or alterations.
Failure to perform maintenance as set out within the instruction manual.•
If the tool is disassembled or tampered with in any way.
The warranty excludes damage resulting from product misuse or product neglect.
•
•
This warranty is given by Ozito Industries Pty Ltd.
ABN: 17 050 731 756
Ph.1800 069 486
Australia/New Zealand (Head Office)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
FB1
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you under law. The warranty covers manufacturer defects in materials,
workmanship and finish under normal use.
1 YEAR WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase.
If a product is defective it will be repaired in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: wheels, bearings.
Our goods come with guarantees that cannot be excluded under Australian Consumer law &
Consumer Guarantees Act 1993 (NZ). You are entitled to a replacement or refund for a major
failure and to compensation for other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired and replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
`Australia 1800 069 486
New Zealand 0508 069 486
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE (see www.bunnings.com.au or www.bunnings.co.nz for store locations)
WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: