Full Spectrum Laser FSL200 User manual

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1. ProductOverview
This high quality fume extractor featuring low noise brushless motor
technology is designed for capturing dust particles and removing odors
when cutting or engraving with the Full Spectrum Laser line of laser
cutters. Use only OEM replacement filters from Full Spectrum Laser in
thismachinetomaintaintopperformanceandwarranty.
2. UnpackingInspection
Please check carefully to ensure that the following listed parts are
included. If there are any missing or damaged items, please contact
customerservice.
NameofParts
Qty
Remarks
MainUnit
1
PowerCord
1
4”Hose
1
TopPreFilter
1
Installed.
HEPAFilter
Cartridge
1
Installedinmainunit
ActivatedCarbon
LowerFilter
Cartridges
4
Installedinmainunit
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3. UnitComponents
FullSpectrumLaserFSL200UserManual,2016,Rev.A

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4. Specifications
ModelFSL200Specifications
AirInletSize
4”duct
InputVoltage
AC110V
MaximumPower
450W
Noise
<
70dB
LengthofDuct
Ø100mmx3m
TypicalFlowRate
295CFM
DimensionsofMainUnit
21.5”×16.5”×36.25”
Weight
132lbs
5. Installation&UseInstructions
TheFSL200fumeextractorfeatures2separated
compartments:atopcompartmentcontainingtheTopPrefilter
totraplargeparticlesandabottomcompartmentcontainingthe
HEPAandActivatedCarbonfiltercartridges.
5.1 MaintenanceofTopPrefilterandTopCompartment
Airflowsfromthetopairinletdownwardthroughthroughthe
topcompartmentcontainingtheTopPrefilterdownintothe
bottomcompartment.Mostofthelargeparticlesaretrappedin
theuppercompartmentanditmustbecleanedregularly.Use
theglasswindowtocheckforcontaminants.Followthesteps
belowtocleanandmaintaintheinletboxwhencontaminants
areobserved:
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1. Pull the twist lock upward, and rotate clockwise to the
"OPEN"positiontoopenthetopcompartment.
2. CleanorreplacetheTopPrefilter.
3. Vacuum the inside of the top compartment to remove
anyaccumulatedparticles.
The top compartment should be cleaned periodically (at least
weekly)topreventprematurecloggingofthefilteringsystem.
5.2 LowerFilterCompartment
1. The bottom compartment contains 1x HEPA Filter and
4xActivatedCarbonFiltercartridges.
2. Pull the two twist locks upward and rotate clockwise to
the"OPEN"positiontoopenthefrontgate.
3. Grasp the handle on the top cartridge and pull out each
ofthefilterelementsonebyone.
4. After replacement, put the elements back in sequence
frombottomtotoplayerbylayer.
5.3 SuctionDuctHoseInstallation
Remove the hose from the package, and attach one end of the
top 4” air inlet duct of the machine and the other end to your
Full Spectrum Laser machine’s outlet duct. Optionally you may
connect another hose (not included) to the bottom air outlet port
to vent the air outside. It is not normally not necessary to vent
theairoutside.
Donotintroduceabendradiusofmorethan10”onthehose.
5.4 MachineOperatingInstructions
Pluginandcheckifthepowerplugisproperlyfitintothesocket.
Turnonthepowerswitch.
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5.5 ControlPanelButtonFunctions
On/OffButton
Pressing the On/Off button on the control panel should cause the
machine to start running and the orange light on the machine control
panel should turn ON. Pressing the power button again should cause
the machine to stop running and the orange indicator light on the
machinecontrolpanelshouldturnOFF.
Flow+Button
Press this button when the machine is running to increase the fan
speed, the number on digital display increases in multiples of 10, the
maximum number is 100 which means the machine is running in full
speed.
FlowButton
Press this button when the machine is running, the number on digital
displaydecreasesinmultiplesof10.
ProperFanSpeed
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Thefanspeedshouldbesetaccordingtotheactualrequirementsto
removeallsmokewithoutcreatingtoomuchofavacuum.Duringlaser
cutting,thelasermachineshouldnotfillupwithsmoke.Ifthereis
lingeringsmokeduringcuttingincreasethefanspeed.Toohigha
settingmaycausetheworkpiecetoliftupandbepulledtowardthe
vacuumcreated.Inaddition,toohighafanspeed
increasesthepowerconsumptionaswellasthenoiselevel.
TimeSetButton
While the machine is running, press the Timer Set button, the digital
display will show HXXX. Then press the Flow+/Flow buttons to adjust
the shutdown timing. XXX represents the timer countdown in hours
with a maximum of 300 hours and minimum of 1 hour. After you are
satisfied with the setting, press the Timer Set button again and the
digital display will show HXXX and start the countdown timer. For
example, H005 represents that the machine will shut down
automatically in 5 hours. This function is useful at the end of the day
when you turn the laser off but still want to keep cleaning any smell
residuesthatmayremaininsidethemachine.
Ok/SettingButton
If the machine is in alarm status and buzzer sounds, press the
Ok/Setting button to turn OFF the alarm. If the machine is not in alarm
status, press the Confirm/Set button to check the total working hours of
themachine.
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6. Troubleshooting
Makesurethepowerisswitchedoffandunpluggedbefore
inspectingorrepairingthemachine!
Problem1: Themachinestillworks,buttheairflowisveryweak
andsuctionpowerisgreatlyreduced.
Cause: AirInletisblockedorforeignbodyexistsinsidetheduct.
The filter becomes saturated and hence gets blocked
and gives an alarm. Usually only the prefilter gets
clogged quickly with large particles and needs to be
vacuumedorreplaced.
Solution: Turnoffthepowerandopenthetopcover.Checkif
there is any foreign objects blocking the air inlet. Then
check if the air vent is blocked or not. If the suction
power of the emptyloaded machine is normal, it means
thefilterneedstobereplaced.
Problem2: Themachineshutsdownautomaticallyafteritisjust
started. Even if you restart the machine, the same
problemhappensagain.
Cause: Theairflowthroughthemachineisobstructed.Asa
result, the starting current of the fan becomes very high,
hence the machine shuts down automatically for self
protection.
Solution: Turnoffthepowerandopenthetopcover.Checkif
thereisanyobstructionsintheairinletorreplacefilters.
Problem3: PowerswitchisON,butmachinedoesnotrunandthe
powerindicatordoesnotlightup.
Cause: Thefusemightbebad.
Solution: The fuse needs to be replaced. Pop the fuse out from
the power socket using a flat head screwdriver and
replace.
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If the problem remains after these inspections and maintenance
areperformed,pleasecontactcustomerservice.
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7. FilterUse&Maintenance
This product has consumable replacement filters. They need to
becleanedorreplacedperiodicallytoensureproperoperation.
1. TopPrefilter
PlacethePrefilteratthebottomofthetop
compartment.Whentheaccumulateddustonthe
Prefilterisover70%coverageandcannotbecleaned
anymoreandmustbereplacedwithanewone.
2. ActivatedCarbonFilterCartridges
Load4xActivatedCarbonFilterCartridgesintothe
lowercompartment.Thecartridgesaremarkedwithan
arrowinthedirectionofairflow.IntheFSL200these
cartridgesshouldbeloadedwiththearrowfacingdown.
Ifthereisgoodairflowbuttheodorsarenotremoved,
theActivatedCarbonFilterisconsumedandmustbe
replaced.
3. BottomHEPAFilterCartridge
LoadtheHEPAFilterCartridgewiththearrowpointing
downontopofthe4xactivatedcarbonfiltercartridges.
Itshouldbeimmediatelycleanedoffbyvacuuming
whenanyaccumulateddustaffectsthesuctionpower.
WhencleaningdoesnothelpreplacetheMiddleHEPA
Filterwithanewone.
8. ReplacementParts
Name
Remarks
Pictures
TopPrefilter
ContainedinTop
Compartment.Filters
largeparticles.
Replaceorclean
weekly.
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LowerHEPAFilter
Containedinthelower
Compartment.Placed
ontopofActivated
CarbonCartridges.
Removessmall
particles.
LowerActivated
CarbonFilter
Cartridges
Removesodors.
9. ImportantUseConsiderations
Whileusingthemachine,theambienttemperaturerangeofthe
gas and the dust which is sucked into the air inlet should be
within the range 1560ºC. Never use the machine when the
temperatureishigherorlowerthanthistemperaturerange.
Whenusingthemachine,thehumidityofthegasandthedust
sucked into the air inlet should be between the range of
40%80%. If the humidity is excessively high, the activated
carbon filter element will become rapidly saturated with water
andconsumed.
Donotusethismachinewithoutallfilterelements
because the fumes or the dust particles may be sucked into the
air blower and the control system causing damage. Any
operation without all filter elements installed is not covered
under warranty. Use only OEM replacement filter elements
fromFullSpectrumLaser.
Do not continue to use the machine when the HEPA Filter
Cartridge or the PreFilter is clogged as this will increase motor
wear and shorten the service life of the machine. Please clean
and/or replace the filter elements regularly to ensure proper
machineoperation.
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The warranty will not cover any losses or damage that may be
incurredbytheuserifinstructionsarenotfollowed.
10. ContactInformation
FullSpectrumLaserLLC
6216SSandhillRd,LasVegas,NV89120
Tel:(702)8023100
Fax:(702)9870150
http://fslaser.com/Support
FullSpectrumLaserFSL200UserManual,2016,Rev.A
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