Fulling Dzb200m User manual

M&J

DZB200 INVERTER

Safety and Cautions

Product Introduction

Mechanical and Electrical Installation

Operation and Display

Function Parameters List

Parameter Description

Fault Diagnosis and Countermeasures

Quality Guarantee

Appendix

BLUE ELEPHANT

Thank you for choosing DZB 200M&J AC Motor Drives.Series

This manual willbe helpful in the installation, parameter setting,troubleshooting, and

daily maintenance of theAC motor drives. To guarantee safe operation of the equipment,readthe

following safetyguidelines before connecting power tothe AC drives. Keep this operating manual

handy and distribute to all users for reference.

Preface

DZB Series

Preface

Attention:

◆

Never connectthe main circuit output terminals U, V, and Wdirectlyto theAC main circuitpowersupply

as .this will damage the drive

◆

There are highly sensitive components on the printed circuit boards. These components are especially

sensitive to ESD (electrostatic discharge). ,do not touch components ortheTo avoid damage to the drive

circuit boards until static control precautionshave been taken.

◆

Grounding the Inverter byconnecting the Earth Ground to the drive ground terminal.

◆

Do not connector disconnect wires and connectorswhilepower is applied to the circuit.

◆

Always read this manual thoroughlybefore using seriesAC Motor Drives.DZB

◆

AC input power mustbe disconnected before any maintenance.

◆

To avoid personal injury, do not remove the cover of the AC motor drive until all ofthe digital keypad

"DISPLAY LED" lamps are off. The DC-link capacitor remains chargedwitha hazardous voltage even

after input power is removed.

Apply scope ofthe manual :

This manual is for DZB200M &DZB200J SeriesAC Motor Drive.

Version:2007.9-V1

BLUE ELEPHANT

AppendixAStandard Specifications

Appendix B Dimensions

Appendix CAccessories List

Chapter1SafetyandCautions

Chapter 3 Mechanical and Electrical Installation

Chapter 2 Product Introduction

Chapter 4 Operationand Display

Chapter 5 Function ParametersList

Chapter6ParameterDescription

Chapter7 FaultDiagnosisandCountermeasures

Chapter 8 QualityGuarantee

F0 Basic FunctionParameters

F1 Motor Parameters

F2 Input and OutputTerminal Function Parameters

F3Human MachineInterfaceParameters

F4 Application Function Parameters

F5 Protection Parameters

F6 Communication Parameters

Index

BLUE ELEPHANT

DZB Series

Chapter 1 Safety and Cautions

Safety Definition

Thereare two kinds of safetycautionsinthe manual:

Operations which arenotperformed according to the requirements may causeseverehurt

or even death.

Danger

Operations which are not performed according to requirements may cause moderatehurt

or light hurt or equipment damage.

Note

1.1

Safety Cautions

1.Before Installation

Do not use the inverter that is damaged or has defect, or there willbe dangerof injury.

2.During Installation

Mount the inverter on incombustible surfacelike metal,and keep away from flammable substances!

Otherwise it may cause fire.

★

Whenmore thantwo inverters are tobe installed in one cabinet, pleasepayattention tothe

installation locations to ensure the cooling effect (refer to Chapter 3 Mechanicaland Electrical

Installation).

Do not drop the lead wire stubor screw in the inverter,or the inverter may be damaged.

3.Wiring

★

Onlythe qualified electrical engineer can perform the wiring, otherwise there will be danger of

electric shock.

Acircuit breaker must be installed between the mains andthe inverter, otherwisetherewill be

danger of fire.

Wiringcan only be done after the mains input is cut off, otherwise there will be danger of electric

shock.

Please connect theinverter to the ground according to the standard, otherwise there will be danger

of electric shock.

★

Do not connectthe input terminals with the output terminals (U, V, W), otherwise the inverter

may be damaged!

Ensure the wiring meet theEMC requirements andthe local safety standard. The wire size shall

be determined according to the manual, otherwise accident may occur!

Brake resistor must not be connected between the DC bus terminals (+) and (-),otherwise fire

may occur!

4. Before Power-on

★

Please confirmthe mains voltage level is consistent with thatof the inverter and theinput and

output wirings are correct, andcheck if thereis any short circuitin peripheral circuit and if the

wiring is fixed and fast, otherwisethe inverter may be damaged!

Mount the cover plate properly before power-on the inverter, otherwise there will be danger of

electric shock.

★

Dielectric strengthtest had been doneat factory. Therefore, userneedsnotdothistest again,

otherwiseaccidentmay occur!

All the peripheralparts shall be connectedcorrectly according tothe manual, or accident may

occur!

5.AfterPower-on

★

Do not open the cover of the inverter after power-on, otherwise there will be danger of electric

shock!

Do not touch the inverter and its circuit with wet hand, otherwise there will be danger of electric

shock.

Do not touch the inverter terminals, otherwise there willbe danger of electric shock.

Atpower-on, the inverterwill performthesecuritycheckofthe external heavy-current circuit

automatically, so at thistime please do not touch theterminals U, V and W, or the terminals of

motor,otherwisethere will bedanger ofelectric shock.

-1- -2-

Danger

Note

Danger

Note

Danger

Note

Danger

Chapter1 Safety and Cautions

DZB Series

Chapter 1 Safety and Cautions

BLUE ELEPHANT

★

If parameter identification is required, please pay attention that the rotating motor may injure

people, otherwise accident mayoccur!

Do not change the factory settings, otherwise the inverter may be damaged!

6. Running

★

Do not approach the equipment when restart functionis enabled, otherwise there will be danger

ofinjury.

Do not touch the fan and the discharging resistor to check the temperature, otherwise burning

mayoccur!

Non-professional person shall not measure the signalof a running inverter,otherwise there will

be danger ofinjury or damaging the inverter!

★

Do not let objects fall in a runninginverter, otherwise the inverter may be damaged!

Do not start and stop the inverter byon/off of the contactor, otherwise the inverter maybe

damaged!

7. Maintenance

★

Please do not repair or maintain the inverter withpoweron, otherwise there willbe danger of

electric shock!

Please repair or maintain the inverter after confirming the charge LED turns off, otherwise there

maybe human injury causedby the residual voltage of the capacitor!

Only qualified electrical engineer can repair or maintain the inverter, otherwise there will be

danger of human injury or damaging the equipment.

1.2

Cautions

1. Check the Insulation of the Motor

Whenthe motor is used for the first time, or reusedafterstoring for a long time, or in regular checkup,

the user must check the insulation of the motor toprevent the poor insulationof thewindings of motor from

damaging the inverter. The motor connection must be divided from the inverter during the insulation check.

It isrecommended to use a 500VMega-Ohm-Meter to check and the insulation resistance shall not be less

than5M .

2.Thermal Protection of Motor

If the rated capacity of the motor selected is not matching that of the inverter, especially when the rated

power of the inverter is bigger than that of the motor,make sure to adjust the parameters for motor protection

insidethe inverter or to install a thermal relay to the motorto guarantee the protection to the motor.

3.Running at Frequency Above Rated Frequency

The output frequency of this inverteris 0~600Hz. Please considerthe capability of themechanical

devices when the customer needs the inverter to run at the frequency higher than 50Hz.

4. Motor Heat andNoise

Since the output voltage of the inverter is in PWM wave with some harmonics,the temperature may rise,

the noise and vibration may increase compared with the inverter running at main frequency.

5.Pressure-sensitive Device or Capacitor at the Output Side of the Inverter

Because the inverter outputs PWM wave, the capacitor used for improving power factor andpressure-

sensitive resistor used forlightening-proof shouldn't be installed at the output side of the inverter, otherwise

the inverter may have transient over-current and maybe damaged.

6.Switches Used at the Input andOutput terminal of the Inverter

If the contactor is required to be installed between the inverter and the power supply, it is prohibited to

start orstop the inverter with the contactor. Ifthe userhas to use the contactor to start and stop the inverter,

the interval between the start and stop shall be less than one hour. Frequent charging and discharging may

reducethe life of the capacitor. If the switches like contactors are connected between the output terminal and

the motor, make sure to start and stop the inverterwhen the inverterhasno output, otherwise the modules in

the inverter may be damaged.

7.Usage Outside the Range of Rated Voltage

The DZB series invertershall not be used out of the specified range of operation voltage, otherwise the

internal componentsof the inverter maybe damaged.If needed,please use corresponding voltage regulation

device tochange the voltage.

8. 3-phase InputModified Into 2-phase Input

The modificationof DZB series inverter from3-phase input to 2-phaseinput is not allowed,or fault may

occur.

9. Lightning Strike Protection

There are lightning protection devices inside the inverter, But the user should install other lightning

protection deviceat the frontend of the inverteriflightning strikeoccursfrequently.

10.Altitude and Deration

When the altitude is higher than 1000m, the cooling effect of inverter isdeteriorated because of the

rarefaction of air, the deration mustbe usedandplease consult our company for detailed technical support.

-3- -4-

Note

Danger

DZB Series

Chapter1 Safety and Cautions

DZB Series

Chapter 1 Safety and Cautions

BLUE ELEPHANT

11. Special Usages

The user can consult our companyif he wants to use anothermethod instead of the recommended

connecting method provided in the manual, such as sharedDC bus.

12. Cautionsfor Scrap of Inverter

The electrolytic capacitors in the main circuitsand PCB may explode when they are burned and poisonous

gas may be generated when the plastic parts are burned. Please dispose the inverter as industrialrubbish.

13. AboutApplicable Motor

1) The standard motor used is the 4-pole squirrel cage asynchronous induction motor. If other kind of

motor is used, please be sure to select the applicable inverter according to the rated current of the motor,

and please consultus if the user wantsthe inverterto drive the permanent magnetic synchronized motor.

2) The cooling fan ofnon-variable frequency motor is connected to the rotor in the same bearing, so the

cooling effect is weakened if the speed is low,therefore use the variable-frequency motor or install a

cooling fanintheoverheatcondition the motor.

3) The inverterhasalready been configured with the standardparameters for applicable motor, please

be sure to modify the default values orperform the motor parameter identification according to the

actual conditions, otherwise the operationeffect orprotectionperformance may be reduced.

4)Short-circuit in the cable ormotormaycause the inverter alarm oreven damagetheinverter.

Therefore, please conduct the insulation short-circuit test to the cable and the motor installed for the

first time. The short-circuit test shall also becarried out in routine maintenance.Pay attention that the

inverter shall be separatedfrom the unit during such test.

-5-

DZB Series

Chapter 1 Safety and Cautions

-6-

2.1 Receiving,Storage and Transportation

The purpose of this chapter isto provide specific, yet simple information to , the AC drive.

This chapter contains information on the following:

unpack install

.1 Receiving, Transportation, and Storage

2.2 NameplateInformation

The AC motor drive has gone through rigorous quality control tests at the factory before shipment.

After receiving the AC drive, check for the following.

Receiving

1.Check to make surethatthe packageincludes an AC drive,the User Manual,dust covers and rubber

bushings.

2.Inspect the unit to insure it was not damaged duringshipment.

3.Make sure thatthe part numberindicated on the nameplate correspondswith the part number of your

order.

Storage

TheAC Drive should be kept in the shipping carton before installation. In order to retain the warranty

coverage,the AC drive should bestored properly when itis not tobe usedforan extendedperiod of time.

Somestoragesuggestionsare:

1.Store in a clean, drylocation.

2.Store withinan ambienttemperaturerange of -20 Cto +65 C.

3.If possible, store in an air-conditioned environment where the relative humidity is less than

95%,non-condensing.

4.Do not store theAC drivein placeswhere it could be exposedto corrosive gases.

5.Please store the AC drive on a shelfor on an stablesurface.

°°

Transportation

Temperature: -25 C to +70 C; R.H.: 5% to 95%;

Air Pressure:70kPa to 106kPa.

°°

Chapter 2 Product Introduction

Chapter2Product Introduction

DZB Series

BLUE ELEPHANT

Chapter 3 Mechanical and Electrical Installation

3.1

Mechanical Installation

1)Ambient temperature: Ambient temperature influences the inverterlife greatly, so it shouldbe within

the range of -10 ~50 .

2) Mount the inverter ina flame retardantsurface and the clearancearound the inverter shall be enough

because the inverter will generatelots of heat during running, besides mount the inverter on thebase

verticallywithscrews.

3) Mount in the location where vibrationis less than 0.6G;the inverter shall be faraway from impacting

lathe.

4) Please do not install the inverter in the place with directsunlight, high humidityand water.

5) Mount theinverter in the location free of corrosivegas, explosive gas or combustiblegas.

6) Mount theinverter inthe location free of oildirt, dust, and metal powder.

1. Installation Environment

2.Installation Location

℃℃

DZB

right

≥100mm

DZB

Note: No need to considerthe dimension

Afor inverterof 22kWorbelow.

Ashall be bigger than50mmfor the

inverter of 22kW or above

Note:Installanairflow-guidance

plate for the up and down installation

of inverters.

Fig.3-1DZB SeriesInverter Installation Location

The user shall focus on the heat dissipation issues when installing theinverter, and pay attention to the

following points:

1) Install the inverter vertically so that the heatmay be expelledfrom the top, but do not install the

inverter upside down. When two VariableSpeed Drives aremounted up anddow n,an air flow

divertingplateshouldbefixedinbetweenasshowninFig.3-1.

2) Installation space is shown in Fig.3-1 so as to ensure the heat dissipation space, but consider the

heat dissipation ofothercomponents whenplacing theinverter.

3) Theinstallation bracket must be flame retardant.

4)Install theheatsink outsideof the cabinet ifthe inverteris installed intheareawith metal powder.

And inthis case, the space inside the sealing cabinetshall be big enough.

Nameplate

DZB200 M0015

Functionlevelcode:A-brakingunitinside

B -non braking unit

Input voltage

Freq. Range

Applicable motorcapacity

Series M Model

Model

Series name Series

2-220V 4-400V 6-660V

L 0-600.0Hz

0015 1.5KW

:Mini

J:Simpl

:DZB200

：

：：

：为

：

Description ofACMotor Drive Model:

Production number

Productionmonth

Productionyear

88880107

Description of Serial Number:

2.2 Nameplate Information

-7- -8-

Installation of singleinverter Up and down installation of inverters

Chapter2 Product Introduction

DZB Series

Chapter 3 Mechanical and Electrical Installation

DZB Series

BLUE ELEPHANT

-9- -10-

3.2 Electrical Installation

Inverter wiring secton includes main circuit and control circuit.User can open the cover,

looking at the maincircuit and control circuit terminals.User should be wiring follow the diagram

below.

Basic Wiring Diagram

1)DZB200M seriesinverter standard wiring diagram.If onle using thepanel operatetheinverter,

just wiringthemaincircuit.

2) DZB200J series inverter standard wiring diagram.If onle using the panel operate the inverter,just wiring the

maincircuit.

Chapter 3 Mechanical and Electrical Installation

DZB Series

Chapter 3 Mechanical and Electrical Installation

DZB Series

brakeresistance(option)

Power source (3PH)

BR+ BR- U

RS-485 serial interface

Multi-function PHC output

terminal

48V C 50mA belowD

Multi-function indication

AC 250V 2Abelow

DC 30V 2Abelow

Multi-function input 1

ACM

10V

ACM

shows main circuit shows control circuit

Analog current input

4~20 mA

Analogvoltage input

0~10 V

ACI

AVI

6←1

CON3

1,2,6:GND

3:SG+

4:SG-

5:+5V

(F2.21)

ACM

Analog 0-10V/4~20mAoutput

(F2.22)

(F2.19)

(F2.01~F2.06)

Fig.3-2 Basic Wiring Diagram

Multi-function input 2

Multi-function input 3

Multi-function input 4

Multi-function input 5

Multi-function input 6

Digital signal common

output contact

400V series groundingresistance

should be below 10

230V series groundingresistance

should be below 100

Potentiometer

BR+ BR- U

ACM

10V

ACM

ACI

AVI

6←1

CON3

1,2,6:GND

3:SG+

4:SG-

5:+5V

+12V

AC 250V 2A below

DC 30V 2A below

(F2.21)

(F2.19)

Analog 0-10V/4~20mAoutput

(F2.22)

auxiliarypower

(F2.01~F2.04)

RS-485 serial interface

shows main circuit shows control circuit

Fig.3-2 200JBasicWiringDiagram

Multi-function PHC output terminal

48V C 50mA belowD

Multi-function indication

output contact

Multi-function input 1

Multi-function input 2

Multi-function input 3

Multi-function input 4

Digital signal common

brakeresistance(option)

Power source (1PH)

Analog current input

4~20mA

Analog voltage input

0~10V

400V series grounding resistance

shouldbe below 10

230V series grounding resistance

shouldbe below 100

Potentiometer

BLUE ELEPHANT

MainCircuit Wiring

★

Wiring can only be done after themains input is cut off, otherwisetherewill bedanger ofelectric

shock!

Only qualified and trained engineer can perform the wiring, otherwise there will be danger of

electric shock!

Grounding cable must be grounded, otherwise there will be danger of electric shock or fire!

★

Pleaseconfirm themains voltage level is same with that of the inverter,otherwise the inverter

may be damaged!

Make sure the ratingsof the driven motor are in compliance with the inverter, otherwise the

motormaybe damaged or the inverter may be in protection status!

Do not confuse the input terminals with the output terminals (U, V, W), otherwise there will be

danger of damaging the inverter!

Brake resistor cannot be connected between the DC bus terminals (+) and (-), otherwise fire

may occur!

）

Main CircuitTerminalsof Inverter

Terminals

RST(LN)

、、、

UVW

、、

AC input lineterminals

Motor connection

Ground

Description

BR+ BR-

、

Connection for the braking resistor(option)

）

Notes on Wiring

A. Inputpower supply Land NorR,Sand T:

There is nophase-ration requirement forthe input of inverter.

-12-

Danger

C.Brake resistor terminals of BR+ BR-

The brake resistor terminal is effective only for the inverter of 15kW or below and has a built-in brake

unit.Select the recommended resistor with the cable length of less than 5m,otherwise the inverter may

burnor bedamaged.

D. Inverter output U, Vand W:

Inverter output terminals cannot connect tocapacitors or surge snub devices, otherwise the inverter may

be in protective statusor damaged.

If the cables betweenthe motorandthe inverter are too long, electrical resonancemay occur due tothe

distributed capacitance, which may resultin damaging the motorinsulation or bigleakage current, so if

the cable length is longer than 100m, AC reactor must be installed.

（）、（）：

-11-

INPUT

BR+ BR-

MOTOR

UVW

()

Fig.3-4 Terminal Diagram

Chapter 3 Mechanical and Electrical Installation

DZB Series

Chapter 3 Mechanical and Electrical Installation

DZB Series

BLUE ELEPHANT

3）NotesonControlTerminals:

A) Analog input terminal:

Since the weak analog voltage signal is easily disturbed by external disturbance source, shielded cable

shallbe used and the cable shall beas short as possible and the lengthshall not exceed 20m, as shown in

the figure 3-6:

If the analog signal is severely disturbed, filter capacitor or ferrite core shall be installedat the analog

signal source as shown in the Fig. 3-7：

Lessthan20m

Potentionmeter

+10V

ACM

DZB

ACM

DZB

Ferrite core

External analog source

Wind 2 - 3 turns

0.022uF 50V、

Fig. 3 -6 Analog Input Terminal of DZB Series Inverter

Fig. 3-7 Analog Input TerminalWith Filter devices

B) Digital input terminal:

The inverter judges the ON/OFF statusof these terminals by receiving thedigitalsignal. Hence, all the

external contactors arethose with high reliability ofweak signal conduction.

If the opencollector is employed to provide ON/OFF signal for the inverter digital input terminal, then

it shall be considered that there is error operation causedby power supply interference.

Itisrecommendedtousecontactcontrolmode.

C) Digital Output terminal:

When digital outputterminal drives a relay, the coil ofthe relay shall be installed a snubbing diode,

otherwise theDC 24Vpower supply may be damaged.

-14-

E. Grounding Terminal :

Grounding Terminal must be connected to earth reliably and the grounding resistance shallbe less than

5 , otherwise the equipment may work abnormally or be damaged. Do not share the PE and neutral line

of the mains supply.

5. Control Terminalsand Wiring

1 Layout of ControlTerminals(Fig.3-4,Fig3-5)）：

2 Function of Control Terminals）：

-13-

Chapter 3 Mechanical and Electrical Installation

DZB Series

Chapter 3 Mechanical and Electrical Installation

DZB Series

ABC

10V

S1 S2 S3 S4 S5 S6 ACM

AI FM MO1MCM

200M:

ABC

10V

S1 S2 S3 S4 ACM

AI FM MO1MCM

200J: ACM

+12V

Analoginput select switch

AVIACI

MO -MCM

A-B

B-C

S1-DCM

S2-DCM

S3-DCM

S4-DCM

S5-DCM

S6-DCM

AV I -A CM

FM-ACM

10V~ACM

Multi-function PHC output 1

Multi-function indication output contact

Multi-function input1

Multi-function input2

Multi-function input3

Multi-function input4

Multi-function input5

Multi-function input6

Auxiliary control power source

Analogsignalinput

Analogsignaloutput

Power supply for speed setting

Refer toF2.19 F2.21～

RefertoF2.01 F2.06～

0~10 V (Max. output freq.) Input

4~20mA /0~10V Output

RefertoF2.22

+10V(20mAmax.outputcurrent)

FunctionTer minal

+12V

ACI-ACM 4~20mA /0~10V Input

BLUE ELEPHANT

This manual suits for next models

Table of contents

Popular Inverter manuals by other brands

Omnik New Energy

Omnik New Energy Omniksol-1.5k-TL user manual

Agilent Technologies

Agilent Technologies 33250A user guide

4-noks

4-noks ZR-SWITCH-RC instruction manual

V&T

V&T V5 Series user manual

Hon Turing

Hon Turing HT-T-S1000-12 introduction

Metabo

Metabo E 140 SP Plus Original operating instructions

BARRON

BARRON EXITRONIX Tucson Micro Series installation instructions

Baumer

Baumer HUBNER TDP 0,2 Series Mounting and operating instructions

electroil

electroil ITTPD11W-RS-BC Operation and Maintenance Handbook

Silicon Solar

Silicon Solar TPS555-1230 instruction manual

Mission Critical

Mission Critical Xantrex Freedom SW-RVC owner's guide

HP 3312A Operating and service manual

Hoymiles

Hoymiles HM-500T user manual

Nitecore

Nitecore SPM10 user manual

AEG

AEG Protect PV installation manual

On Board

On Board TruePower Plus 1200MS owner's manual

Plugreen

Plugreen PGM-200P-230 Installation and operation manual

Fourgroup

Fourgroup Easy use and Programming Handbook

Fulling DZB200M User manual

Popular Inverter manuals by other brands