Furukawa electric FITEL S123M8 User manual

FTS-B419
S123M8/M12 FUSION SPLICER
User’s Manual
•Please read entire manual prior to usage.
•This manual must be kept with the S123 Fusion Splicer.
Issue 2

Contents
Contents
1. INTRODUCTION.............................................................................................................................1-1
2. SAFETY INFORMATION AND INSTRUCTIONS ...........................................................................2-1
2.1. SAFETY INFORMATION ................................................................................................................2-1
2.2. SAFETY MESSAGES....................................................................................................................2-1
2.3. WARNINGS AND CAUTIONS ...................................................................................................2-3
2.4. POWER REQUIREMENTS ...........................................................................................................2-13
2.5. TOXIC HAZARDS.......................................................................................................................2-14
2.5.1. Incineration.....................................................................................................................2-14
2.5.2. Acidic or caustic compounds .........................................................................................2-14
2.5.3. Physical damage............................................................................................................2-14
3. GETTING STARTED.......................................................................................................................3-1
3.1. UNPACKING AND INITIAL INSPECTION ...........................................................................................3-1
4. OPERATING SPECIFICATIONS AND COMPONENTS.................................................................4-1
4.1. PRODUCT LINE UP.....................................................................................................................4-1
4.2. SPECIFICATIONS.........................................................................................................................4-2
4.3. COMPONENTS............................................................................................................................4-4
4.3.1. Standard Components .....................................................................................................4-4
4.3.2. Optional Components ......................................................................................................4-5

Contents
4.4. OPTIONAL ACCESSORIES ............................................................................................................4-6
4.5. RECOMMENDED CONSUMABLE....................................................................................................4-6
5. EXTERNAL DESCRIPTION ...........................................................................................................5-1
5.1. MAIN BODY................................................................................................................................5-1
5.2. OPERATING KEYS AND STATUS LED............................................................................................5-3
5.2.1. Operating Keys ................................................................................................................5-3
5.2.2. LED Indicators..................................................................................................................5-4
5.2.3. Buzzer ..............................................................................................................................5-5
5.3. SCREENS...................................................................................................................................5-6
5.3.1. Ready Screen ..................................................................................................................5-6
5.3.2. Screen during Splice ........................................................................................................5-7
5.3.3. Status Icons......................................................................................................................5-8
5.3.4. Menu Screen..................................................................................................................5-11
6. BASIC OPERATION .......................................................................................................................6-1
6.1. PREPARATIONS FOR POWER SUPPLY...........................................................................................6-1
6.1.1. Installing Battery...............................................................................................................6-1
6.1.2. Removing Battery.............................................................................................................6-3
6.1.3. Connecting the power cable to AC adapter .....................................................................6-4
6.1.4. Charging the Battery ........................................................................................................6-5
6.1.5. Turn Splicer ON and OFF ................................................................................................6-9
6.2. LOAD PROGRAMS .....................................................................................................................6-10

Contents
6.2.1. Fusion Program..............................................................................................................6-10
6.2.2. Heat Program.................................................................................................................6-14
6.2.3. Selecting the Operating Language ................................................................................6-17
7. FUSION SPLICING.........................................................................................................................7-1
7.1. BASIC SPLICING .........................................................................................................................7-1
7.1.1. Arc check .........................................................................................................................7-1
7.1.2. Preparing the Fiber ..........................................................................................................7-5
7.1.3. Loading the Fiber ........................................................................................................... 7-11
7.1.4. Using the Fiber Reformer...............................................................................................7-14
7.1.5. Fusion Splicing ...............................................................................................................7-15
7.1.6. Splicing Defects..............................................................................................................7-19
7.1.7. Removing the Spliced Fiber ...........................................................................................7-21
7.1.8. Reinforcing the Fusion Splice ........................................................................................7-22
8. PROGRAMMING GUIDE................................................................................................................8-1
8.1. PROGRAMMING FUNCTIONS AND MENU .......................................................................................8-1
8.2. PROGRAM EDIT..........................................................................................................................8-7
8.2.1. Modify...............................................................................................................................8-8
8.2.2. Default............................................................................................................................8-10
8.2.3. Copy............................................................................................................................... 8-11
8.2.4. Delete............................................................................................................................. 8-11
8.2.5. Edit Comment ................................................................................................................8-12

Contents
8.2.6. Parameter Table.............................................................................................................8-14
8.3. HISTORY..................................................................................................................................8-22
8.3.1. Splice Data .....................................................................................................................8-22
8.3.2. Image Capture ...............................................................................................................8-27
8.4. TOOL.......................................................................................................................................8-29
8.4.1. Machine Check ..............................................................................................................8-30
8.4.2. Fiber Measuring .............................................................................................................8-32
8.4.3. Environment ...................................................................................................................8-34
8.4.4. Manual Splicing ..............................................................................................................8-35
8.4.5. Image Capture ...............................................................................................................8-37
8.4.6. Adjusting shrinking condition of sleeve ..........................................................................8-38
8.4.7. Fiber edge inspection.....................................................................................................8-39
8.5. SETTING ..................................................................................................................................8-40
8.5.1. Parameter ......................................................................................................................8-46
8.5.2. Counter...........................................................................................................................8-57
8.5.3. Clock ..............................................................................................................................8-59
8.5.4. About Machine ...............................................................................................................8-59
8.6. SHORTCUT ..............................................................................................................................8-60
8.7. MAINTENANCE .........................................................................................................................8-61
9. MAINTENANCE AND HANDLING INSTRUCTIONS.....................................................................9-1
9.1. ERROR MESSAGES ....................................................................................................................9-1
9.2. MAINTENANCE ...........................................................................................................................9-7

Contents
9.2.1. Arc Check.........................................................................................................................9-7
9.2.2. Electrode Maintenance ....................................................................................................9-7
9.2.3. Cleaning the V-grooves..................................................................................................9-10
9.2.4. Cleaning the V-groove Fiber Clamps ............................................................................. 9-11
9.2.5. Cleaning the Fiber Holder ..............................................................................................9-12
9.3. BACKUP BATTERY ....................................................................................................................9-13
9.4. STORING AND SHIPPING ...........................................................................................................9-14
9.5. CLAIMS AND REPACKAGING.......................................................................................................9-14
9.6. RETURN SHIPMENTS TO FURUKAWA ELECTRIC CO. .....................................................................9-15
10. OPTION.....................................................................................................................................10-1
10.1. BATTERY CHARGER：S958C .................................................................................................10-1
10.2. COOLING TRAY：CTX-01 ......................................................................................................10-4
10.3. WORKING BELT：WBT-01 .....................................................................................................10-5
10.4. CLEANING BRUSH：VGC-01..................................................................................................10-6
10.5. HARD CARRYING CASE：HCC-02...........................................................................................10-7
10.6. TRIPOD ADAPTOR：TPA-01 ...................................................................................................10-8
11. RECYCLING AND DISPOSAL .................................................................................................11-1

Introduction
1-1
1. Introduction
The FITEL Fusion Splicer S123 series are compact designed fusion splicer.
S123M12/M8 Ver.2 Fusion Splicer splices single fiber and ribbon fiber. After setting the prepared
fibers, S123M12/M8 Ver.2 automatically feeds the fiber ends and inspects their cleave condition,
axis offset. Then the S123M12/M8 Ver.2 discharges the arc to melt the glass and butts the end
together. The S123 M12/M8 Ver.2 has the heater applied 40mm and 60mm protection sleeve for
reinforcing the spliced fiber.
The S123 M12/M8 Ver.2 can be powered by the AC adaptor and Battery. The Battery is made of
Li-ion cells and is charge by the S123 M12/M8 Ver.2 body and the special charger.

Safety Information and Instructions
2-1
2. Safety Information and Instructions
This manual contains complete operating and maintenance instructions for THE S123M8/M12
FUSION SPLICER. Please review this manual carefully before operating.
2.1. Safety Information
The following safety instructions must be observed during S123 fusion splicer operation, serviced
or repaired. Failure to comply with any of these instructions or with any precaution or warning
contained in the User’s Manual is in direct violation of the standards of design, manufacture and
intended use of the instrument. Furukawa Electric Co., Ltd. assumes no liability for the customer’s
failure to comply with these safety requirements.
2.2. Safety Messages
The following messages may appear in the User’s Manual. Please observe all safety instructions
that are associated with the message.

Safety Information and Instructions
2-2
!
Refer to the User’s Manual for instructions on handling and operating
the instrument safely.
WARNING
The procedure can result in serious injury or loss of life if not
carried out in proper compliance with all safety instructions.
Ensure that all conditions necessary for safe handling and
operation are met before proceeding.
CAUTION
The procedure can result in serious damage to or destruction of
the instrument if not carried out in compliance with all
instructions for proper use. Ensure that all conditions necessary
for safe handling and operation are met before proceeding.
Please contact The Furukawa Electric Co., Ltd. or your local representative with any questions
relating to any subject described within this manual.
In no case will The Furukawa Electric Co., Ltd. be liable to the buyer, or to any third parties, for
any consequential or indirect damage which is caused by product failure, malfunction, or any other
problem.

Safety Information and Instructions
2-3
2.3. WARNINGS and CAUTIONS
!WARNING
The power cord supplied with this equipment must be connected to a power
socket, which provides a reliable protective ground. Or, ground it with the Ground
terminal on the fusion splicer.
Use only the cords attached to the fusion splicer. Connecting inappropriate cords
or extending the cords may cause them to heat up abnormally and may cause fire.
This product contains a Lithium Cell. The device is identified by a warning label.
Do not dispose of in fire. Disposal of this device must be carried out by qualified
personnel.
Never touch the electrodes when the fusion splicer is powered on. Doing so may
cause electrical shock. Warning symbol is placed on the windshield for
notification.
Do not operate the fusion splicer without electrodes.

Safety Information and Instructions
2-4
!WARNING
Do not disassemble the instrument except as described in the maintenance
section of this manual. The fusion splicer contains no user serviceable parts.
Warranty on this product will be void f any of the potted nuts are disturbed.
Avoid soaking the fusion splicer with water. Doing so may cause fire, electrical
shock or malfunction.
Do not use inappropriate input voltage. Doing so may cause fire, electrical shock
or malfunction.
Do not insert or drop any metal or any flammable material into the main body
through any aperture. Doing so may cause fire, electrical shock or malfunction.
Avoid direct skin contact with the heating portion. This may cause burn or injury.
Warning symbol is placed on the lid of the protection sleeve heater for
notification.
Do not remove the panels of the fusion splicer. Some parts generate high voltage.
Removing the panels may cause electrical shock.

Safety Information and Instructions
2-5
!WARNING
If abnormal sounds or extra high temperatures are observed, turn off the power,
disconnect the power cord, remove the batteries, and contact The Furukawa
Electric Co., Ltd. or your local representative. Continuing to operate under these
conditions may cause fire or electrical shock.
Do not use a damaged power cord where the inner cable is exposed or severed.
Doing so may cause fire or electrical shock.
If water is spilled into the fusion splicer, turn off the power switch, disconnect the
power cord, remove the batteries, and contact The Furukawa Electric Co., Ltd. or
your local representative. Continuing to operate under these conditions may
cause fire or electrical shock.
If smoke or strange smells are observed, turn off the power switch, disconnect the
power cord, remove the batteries, and contact The Furukawa Electric Co., Ltd. or
your local representative. Continuing to operate under these conditions may
cause fire, electrical shock or malfunction.

Safety Information and Instructions
2-6
!WARNING
If the fusion splicer is dropped and damaged, turn off the power switch,
disconnect the power cable, remove the batteries, and contact The Furukawa
Electric Co., Ltd. or your local representative. Continuing to operate may cause
fire or electrical shock.
Do not look into a fiber with naked eye during operation. Wearing a protection
glass is recommended.
STOP using the fusion splicer when problems are experienced with the protection
sleeve heater. Turn off the power immediately, disconnect the power cord, remove
the batteries, and contact service center.
Do not use a gas spray to the splicer. The hazardous gas may come out by electric
discharge. It may cause a fire and machine failure.

Safety Information and Instructions
2-7
!WARNING
The S123 passed the following test conditions:
Drop resistance – 76cm drop from 5 different angles *. Water resistance – IPX2
rating drip proof (exposed to 3mm/min drip for 10 min with 15° tilt) *. Dust resistance –
IP5X rating dust proof (exposed to dust particles with a diameter of 0.1 to 25µm for 8
hours) *
*Above tests were performed at Furukawa Electric Co,. Ltd laboratories and do not guarantee that the
machine will not be damaged when subjected to these conditions.

Safety Information and Instructions
2-8
!CAUTION
Do not place the fusion splicer on an unstable or inclined surface. There is a
possibility that the fusion splicer will fall and cause injury.
Disconnect all cords when moving the fusion splicer. Failure to do so may damage
the cords which may cause fire or electrical shock.
Do not place the cords around any heating instrument. Doing so may damage the
cords which cause fire or electrical shock.
Do not connect or disconnect cords with wet hands. Doing so may cause fire or
electrical shock.
Do not pull the cord to disconnect. Doing so may damage the cords which may
cause fire or electrical shock. Hold the plug portion and disconnect the cord.
Do not put heavy items on the cords. Doing so may damage the cords which may
cause fire or electrical shock.
Do not modify the cords and do not over-bend, over-twist, or over-stretch the
cords. Doing so may cause fire or electrical shock.

Safety Information and Instructions
2-9
!CAUTION
Ensure that the cords are disconnected and the batteries are removed from
machine’s main body when storing the fusion splicer.
Never use aerosol dust cleaners or alcohol-based solvents to clean the electrodes.
Non oil-based solvents should be used to clean the optical lenses.
Store the fusion splicer in a cool dry place.
When the temperature of the splicer body is different from the operating
temperature limit extremely even if the environment temperature is in the
operating temperature limit, please use after the temperature of the splicer body
near the operating temperature. Or, the splicer might not work normally.
Close the heater cover when the splicer is carried by the hard case. Or the heater
is damaged.

Safety Information and Instructions
2-10
The S943B Battery is made of Li-ion battery cells. Refer to following safety instructions on
handling and operating the Battery safety.
!WARNING
Do not dispose the Battery in fire, or leave the Battery near a high-temperature
object. Doing so may cause fire or explosion.
Do not short-circuit the recharging connector or the output terminal for splicer.
Doing so may cause fire by generation of heat.
Charge the S943B Battery by the S958B Battery Charger. If charging by other
equipment that is not suitable for charging S943B, it may cause fire.
Avoid soaking the Battery with water. Doing so may cause fire or electrical shock.
Do not disassemble the Battery. Avoid damage by dropping or heavy shock.
Doing so may cause fire or electrical shock. If inner cells rupture and electrolytic
solution leaks outside, it may cause inflammation to your skin or eyes.