Fusion PowerPlant fp Series User manual

fp-9001d
SERVICE MANUAL
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NO CODE NAME STAN Q’TY REMARK
1 B-BOND-SLCN-1 BOND SILICON RTV CLS588 @ߢ 1.000
2 B-FLUX------1 FLUX NT2016 @50000 1.000
3 B-IPA-------1 IPA 2070 15kg:@28,000 g 1.000
4 B-SLDR-BAR--1 SOLDER BAR 60% kg:$4.7 g:$0.0047 1.000
5 B-SLDR-WIRE-1 SOLDER BAR 60% kg:$4.7 g:$0.0047 1.000
6 B-TUB-EMP1--1 TUBE EMPIRE 1mm/0.05 @20 1.000 TH1
7 H-BSBM-100151 COPER/T 2P/100MM 2T/15 BSBM 1.000 J7
8 H-BSBM-25-6-1 COPER TRACK 2P/25MM 2T/6 25MM 1.000 J1
9 H-BSBM-50-6-1 COPER TRACK 2P/50mm 2T/6 BSBM 1.000 J5
10 H-BSBM-75-151 COPER TRACK 2P/75MM 2T/15 75MM 1.000 J2
11 H-CER-100CHT1 CER CAP 100PF CH TP TYPE 4.000 C104, C131, C204, C231
12 H-CER-150CHT1 CER CAP 150PF CH TP TYPE 1.000 C153
13 H-CER-22CHT-1 CER CAP 22PF CH TP TYPE 2.000 C103, C203
14 H-CS2012-1032 CER CHIP 103 X7R 2012 TYPE 3.000 CB1, CP7, CP12
15 H-CS2012-1042 CER CHIP 104 X7R 2012 TYPE 2.000 CP8, CP9
16 H-CS2012-1042 CER CHIP 104 X7R 2012 TYPE 1.000 CS3
17 H-CS2012-2202 CER CHIP 220P X7R 2012 TYPE 1.000 CS1
18 H-CS2012-3322 CER CHIP 332 X7R 2012 TYPE 1.000 CS11
19 H-CS2012-3342 CER CHIP 334 X7R 2012 TYPE 2.000 CS4, CS5
20 H-CS2012-47-2 CER CHIP 47P X7R 2012 TYPE 1.000 CS10
21 H-DIO-104---1 DIODE F/RECOVR FR104 FR104 10.000 D8, D9, D10, D11, D12,
22 H-DIO-104---1 DIODE F/RECOVR FR104 FR104 0.000 D13, D404, D405, D406, D407
23 H-DIO-4002--1 DIODE IN4002 1.000 D401
24 H-DIO-4148--1 DIODE IN4148M 8.000 D2, D3, D4, D402, D403,
25 H-DIO-4148--1 DIODE IN4148M 0.000 D5, D6, D7
PART LIST
fp-9001d

PART LIST
fp-9001d

PART LIST
fp-9001d

PART LIST
fp-9001d

PART LIST
fp-9001d

PART LIST
fp-9001d

PART LIST
fp-9001d

PART LIST
fp-9001d

PART LIST
fp-9001d

fp-9001d BLOCK DIAGRAM
fp-9001d

6
5
7
8
1
2
3
4
1. C401 47/16 DELETE (2001-12-22)
NOTE
RB3
47K
RB2
10K
RB1
3.3K
CB1
103C
CP8 104C
RP8 1M
CP6 102M
RP7 15K
RP6 22K
RP5
100K
RP2
5.6K
RP10
2.7K
R401
10
R404
10K
R412
3.3K
R413
3.3K
R415
4.7K
Q403
C3198
Q406
A1023
Q408
C1027
D401
1N4002
D403
1N4148
R416
22K
R414
4.7K
Q402
C1027
R405
47K
Q404
A1023
Q405
C3198
D402
1N4148
RP4
5.6K
RP11 100K
R435
4.7
+
CP2 100/16
QB1
C4374
QB2
C4373
RB5
18K
RP17
22K
+
C402
10/16
+
C403
10/16
PWR
BLE
LED1
RED
Q401
C2800Y
Q407
B631
TH1
150K
R403
1M
R402
1K
RP16A
9.1K
+
CP1
100/16
CP7
103C
+
CP13
100/16
RLD1
1K
+
C425
100/25
RP9
2.7K
R411
1(FUSE TYPE)
R407
10K
RL2
330
R406
4.7K
CON2
1
2
CP9
104C
RP23
1K
+
CP3
22/16
ICP2A
2904
RP22
1K
ICP2A
2904
ICP1
KIA494
6
1
2
3
4
5
7
8 9
10
11
12
13
14
15
16
RELAY1
CT11-D12S
RP14
680
+
CP4
2.2U
+
CP5
0.1U
RP19 150K
DP5 IN4148
DP4
1N4148
RP12
33K
RP13
33K
RP16
22K
DP6
1N4148
DP3
1N4148
RP15
10K
DP1
1N4148
RP20
4.7K
RP18
4.7K
DP2
1N4148
RP1
5.6K
CP12 103C
FET_B (PWM_12)
FET_A (PWM_11)
B+ POWER
REMOT
VCC1 (PWM_6)
TH (PWM_3)
(PWM_1)
(PWM_4)
GND (PWM2,7,8)
PROTECTION
(PWM_5)
ON POWER (PWM_9)
B POWER (PWM_10)
fp-9001d PWM1
fp-9001d
CUSTOM

B+
GND
RM T
SSS
S
S
S
NOTE
1. C426 104M ADD (2001-12-22)
CH. GNDCH. GND
R425
10/1W
R426
10/1W
R427
22/1W
R428
22/1W
R429
22/1W
U18
7812P
C1X
224M
Q410
A1023
R420
47
R417
1K
R419
47
C413
224M
D411
1N5402
D409
U30D20C
D408
U30D20C
C426
104M
TER2
3P TER
1
2
3
FUSE1
40A
FUSE2
40A
1 2
T1
13 46
2 5
1 2
R418
1K
R424
47
Q409
C1027
Q411
A1023
Q412
C1027
Q413
IRFP064N
Q414
IRFP064N
Q415
IRFP064N
Q416
IRFP064N
Q417
IRFP064N
Q418
IRFP064N
C404
472M
+
C409
2200/25
+
C410
2200/25
+
C411
2200/25
+
C412
2200/25
+
C415
220/16
C416
104M
C417 104M
+
C418
10/16
C419
104M
D410
1N5402
U16
7912P
U17
78L06
R430
10K
+
C414
220/16
D404
FR104
D405
FR104
D406
FR104
D407
FR107
C408 102M
C405 472M
R423
47
R422
47
R421
47
+
C406
1000/35
+
C407
1000/35
FET_A (PWM_11)
FET_B (PWM_12)
REMOT
B+ POWER
VCC
-12V
+12V
6V
fp-9001d PWM2
fp-9001d
CUSTOM

15
1413
16
3
1
2
4
9
10 11
12
NOTE
1. C121 47/16 -> 4.7/50 CHANGE (2002-04-04)
Q92
MPSA56
+
C129
1/50
U8
NJM13700D
6
1
2
3
4
5
7
8 9
10
11
12
13
14
15
16
L INPUT
1
5
R INPUT
2
5
R106
220
R109
4.7K
R115
4.7K
R116
4.7K
R117
4.7K
R118
4.7K
R119
4.7K
R120
4.7K
C114
563M
+
C101
22/16
C116
563M
+
C102
22/16
C117
184M
C104
100P
C118
184M
C204
100P
VR2B
50K
6 4
5
C124
683M
R133
270K
+
C202
22/16
R121
11K
+
C201
22/16
R122
22K
C203
22P
R123
18K
C103
22P
R134
3.9K
CON1
4
3
2
1
R147
16K
RCA1D
4
6
VR1A
50K
R153
18K
VR1B
50K
6 4
5
R131
3.9K
VR1C
50K
9 7
8
R206
220
VR1D
50K
12 10
11
R246
16K
R247
10K
U4B
NE5532P
5
6
7
4
VR3A
20K 31
2
RCA1C
3
6
R152
100K
R102
22K
R130
10K
R103
22K
R132
430
R104
22K
SW1A
+
CX3
47/25
R105
22K
+
CX4
47/25
R202
22K
RX1
10K
R203
22K
+
C121
4.7/50
R204
22K
SW1A
R205
22K
SW1A
C110
124M
U7A
NE5532P
3
2
1
8
R92
100K
Q91
MPSA06
U1B
NE5532P
5
6
7
4
R201
470
R101
470
U7B
NE5532P
5
6
7
4
R91
4.32K
R93 13K
R145
4.7K
R146
10K
R148
10K
R149
1K
R150
10K
R245
4.7K
R248
10K
R249
1K
R250
10K
U3A
NE5532P
3
2
1
8
U3B
NE5532P
5
6
7
4
U4A
NE5532P
3
2
1
8
U5B
NE5532P
5
6
7
4
U5A
NE5532P
3
2
1
8
R107
10K
R108
1K
R124 511 R125 15.4K R126
511
R128
5.11K
R129
10K
R207
10K
C113
124M
C115
124M
C119
473M
C120
223M
+
C122
1/50
C123
104M
C131
100P
+
C132
10/16
+
C232
10/16
C231
100P
C112
223M
+
C125
10/16
U1A
NE5532P
3
2
1
8
U2A
NE5532P
3
2
1
8
C111
563M
U2B
NE5532P
5
6
7
4
R208
1K
R143
47K
VR2A
50K
R127
511
U6A
NE5532P
3
2
1
8
+12V
S-OUTPUT
-12V
fp-9001d INPUT
fp-9001d
CUSTOM

RS13
82
RS16
47K
RS12
680
+
CS8
100/16
RS4 33K
CS5
334
RS19
47
DS1
1N4148
RS14
22K
CS3
104C
+
CS7
33/16
RS2
6.8K
RS3
22K
RS6
12K RS5
39K
CS1
220P
+
CS9
33/16
U12A
4069
12
U12B
4069
34
U12C
4069
56
U14A
CA3290
3
2
1
8
U14B
CA3290
5
6
7
4
RS1
220
RS11
2.2K
OVER LOAD
RED
RX2
1K
RS8
10K
RS7 2.2K
R189
3.3K
R195
NC
R196
22K
R197
1K
R198
15K
+
C169
2.2/50
C171
104M
+
C172
4.7/50
+
C173
4.7/50
D2
1N4148
D3
1N4148
R191
3.3K
R190
4.7K
R193
3.3K
R194
3.3K
R192
3.3K
R188
4.7K
U13
CD4013B
6
1
2
3
4
5
7 8
9
10
11
12
13
14
R321
1.2K
+
C168
47/16
R199
5.6K
D1
OPEN
+
C170
2.2/50
U11B
NJM2904S
5
6
7
4
U11A
NJM2904S
3
2
1
8
RS17
1K
RS18
10K
RS15
4.7K
RS9 10K
QS1
C4373
CS10
47P
CS11 332C
RS10
4.7K
CS4
334C
TO_R170 (SUB_13)
+12V
HIP4080_6PIN (SUB_6)
HIP4080_3PIN (SUB_5)
PROTECTION
PRO_(-)
PRO_(+)
6V
(SUB_12)
+12V (SUB_1)
(SUB_7)
6V (SUB_11)
GND (SUB_2,3,8,9,10,14)
(SUB_4)
fp-9001 SUB CUSTOM
fp-9001d

S
SS
SS
SS
S
(+)
(+)
(-)
(-)
NOTE
1. R307,R308 4.7/2W -> 4.7/5W CHANGE (01-12-22)
1. R302,R303,R305,R306 100 -> 220 CHANGE (01-12-22)
2. C179 33/100 -> 33/200 CHANGE (02-03-09)
2. C158,C160 273(C) -> 273M CHANGE (02-03-09)
3. R163 6.8K -> 10K CHANGE (02-04-04)
3. R140 47K -> 30.9K CHANGE (2002-04-04)
6V
RELAY1
CT11D12S
R307 4.7/5
C153
150P
R175
470K
C155
104M
C162
153M
R179
4.7/1
R182
1.8K
C166
392M
R184
2K
R185
68K
C167
392M
D13
FR104
C156 102M
R176 270K
C158
273M
C161
224M
Q5
J112
D9
FR104
R141
5.1K
R142
22K
U9D
CA5470
12
13
14
U9A
CA5470
3
2
1
4
U9C
CA5470
10
9
8
11
U9B
CA5470
5
6
7
U10
HIP4080
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
R140
30.9K
R169 470K
D12
FR104
C160 273M
T1
4P TER
1
2
3
4
R332
4.7
+
C185
4700/75
C186 224M
C187
224M
CR1
0.001
CR2
0.001
R170
1K
R162
10K
R333
10K
R164
15K
R165
1K
U6B
NE5532P
5
6
7
4
R167
1M
R168
4.7K
R178
4.7/1
R180
1
+
C126
47/16
R181
1
R183
68K
VR4
20K
R137
2K
R139 2.7K
+
C152
47/16
C164
334M
R301
4.7K/2
R1
32K
R302
220
R303
220
C127
102M
R304
4.7K/2
+
C128
1u
R305
220
+
C157
470/16
R306
220
+
C165 220/16
R308 4.7/5
R309
22K
R310
22K
R136
10K
+
C151
10/16
R160
100K
C159
224M
R163
10K
C163
153M
R166
10K
Q6
70N06
+
C175
3300/63
Q7
70N06
+
C176 3300/63
Q8
70N06
C177 474M
Q9
70N06
C178
474M
C179
33/200 BP
Q15
70N06
Q16
70N06
C180
565M
Q17
70N06
C181
565M
Q18
70N06
C182
334M
C183 334M
SVR1
500
SVR2
500
R177 270K
D4
1N4148
D5
1N4148
D6
1N4148
D7
1N4148
D8
FR104
D10
FR104
D11
FR104
L1
L2
L3
FORM_CD4013B_2PIN (SUB_5)
FROM_CD4069_2PIN (SUB_6)
S_OUTPUT
+12V
6V
FROM_RS15 (SUB_13)
VCC
PRO_(+)
PRO_(-)
-12V
VCC (PWM_6)
fp-9001 AUDIO CUSTOM
fp-9001d

fp-9001d
fp-9001d PCB BOARD A3

fp-9001d
fp-9001d PCB BOARD A3

fp-9001d
fp-9001d PCB BOARD A3