Gaggia Anima User manual

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Published by Philips Subject to modication EN 4219 400 00033
Service
Service
Service
Service
Coee Machine
Gaggia Anima
2015-July-30
Service
Service
Manual
Manual
Rev. 00 July 2015
General Information
Description Value
Housing material Thermoplastic type
Size (w x h x d) Anima OTC AMF CMF 221 x 340 x 430 mm (data may vary depending on the model)
Size (w x h x d) Anima XL 221 x 386 x 430 mm
Weight OTC AMF CMF 7,5 kg (data may vary depending on the model)
Weight Anima XL 8 kg
Power cord length 800 - 1200 mm
Control panel Front type
Cup size Up to 152 mm
Water tank OTC AMF CMF 1.8 litres - Removable type
Water tank Anima XL 2.5 litres - Removable type
Coffee bean hopper capacity Anima OTC AMF CMF 250 g
Coffee bean hopper capacity Anima XL 500 g
Coffee grounds drawer capacity 15
Milk carafe capacity 0,5 l (OTC version)
Pump pressure 15 bar
Boiler Stainless steel boiler
Safety devices Thermal fuse
Energy saving mode < 1 Wh
Nominal voltage - Power rating - Power supply Read the data plate placed inside the service door

GAGGIA ANIMA
Table of contents Page
6. Standard checks
6.1. Repair schedule 1
6.2. Service schedule 1
6.3. Final test 2
7. Disassembly
7.1. Outer Shell 1
7.2. Dispenser 2
7.3. Coee grinder 3
7.4. Grinder blades 3
7.5. Coee grinder adjustment 4
7.6. Carafe connection and hot/Steam water dispenser 5
7.7. Central plate 5
7.8. Pin boiler 6
7.9. Gear motor 6
7.10. Pump 7
7.11. Flow-meter 7
7.12. Boiler 7
7.13. CPU board 8
7.14 Programming access for SSC (Saeco Service Center) 8
7.15. KYB interface and display 8
7.15. Fitting and removing Oetiker clamps 9
8. Notes
9. Water circuit diagram
10 Electrical diagram
Table of contents Page
1. Introduction
1.1. Documentation required 1
1.2. Tools and equipment required 1
1.3. Material 1
1.4. Safety warnings 1
1.5 Service Policy 2
1.6.1. External machine parts Anima XL
1.6.2. External machine parts Anima OTC 3
1.6.3. External machine parts Anima AMF - CMF 4
1.6.4. Internal machine parts 5
2. Technical specications
2.1. Technical specications 1
2.2.1. Specication for the measurement of the coee products
temperature
2
2.2.2. Specication for the measurement of the milk products
temperature
3
2.3. Machine parameters and performance 5
3. User instructions
3.1. Customer menu 1
3.2. Operation, cleaning and maintenance 3
4. Operating logic
4.1. Water circuit 1
4.2. Milk carafe 2
4.3. Single microswitch 3
4.4. Temperature sensor 3
4.5. Coee grinder 4
4.6. Detection of coee bean absence, dose adjustment,
blocked coee grinder.
4
4.7. Dose self-learning (SAS) only for 120v 5
4.8. Coee grinder 6
4.9. Autodose sistem description 6
4.10. Coee lack detection and coee grinder blocked. 7
4.11. Coee cycle 8
4.12. Water level detection (water tank) 9
4.14. Descaling request 9
4.14. Water lter 10
5. Troubleshooting
5.1. Test mode Incanto 1
5.1.1. SteamOut 7
5.2. Error Codes 9

GAGGIA ANIMA
CHAPTER 1
INTRODUCTION

GAGGIA ANIMA 01 INTRODUCTION
Pag. 1/6
1.1 Documentation required
The following documentation is needed for repair procedures:
• Instruction booklet for specific model
• Technical documentation for specific model (diagrams, exploded view, sympton cure and
service manual)
1.2 Tools and equipment required
As well as the standard equipment, the following is required:
Qty. Description Notes
1 Screwdriver
1 Pliers for Oetiker clamps
1 CC -A - Vdc tester
1 Digital thermometer Scale limit > 150°C
1 SSC (Saeco Service Center) Programmer (for programming and diagnostics mode)
1.3 Material
Description Notes
Thermal paste Heating element > 200°C
Descaler Saeco descaler
Grease solvent Personal choice
Silicone grease Safe to use with food
1.4 Safety warnings
We recommend you consult the technical manual of the machine before performing any mainte-
nance work.
Observe all applicable standards relating to the repair of electrical appliances.
Always disconnect the power plug from the mains before beginning repair work.
Disassembling the machine, the operator must pay attention to hot and under
Pressure parts: boiler, pin-boiler, valves, dispensing, steam tube, brew unit,
connections and pipes to avoid burns. Please refer to specific hydraulic circuit
(Image1) to know the parts in detail.
The machine hydraulic circuit can reach maximum pressure of 16/18 bar.
To operate in safety condition is recommended to perform the Steam Out procedure in
order to remove the pressure and hot water inside the hydraulic circuit.
Simply turning off the main machine power switch is not an adequate safety
precaution.
This domestic appliance is rated as insulation class I.
On completion of the repair work, insulation and dielectric rigidity tests must be
performed.

GAGGIA ANIMA 01 INTRODUCTION
Pag. 2/6
1.5
Service POLICY grid as used for coffee machine
Components Assembly use Single components available
COFFEE
GRINDER Only for OOW repairs YES, to consult the specific exploded-view of the machine or of the Coffee Grinder on website
BREWING UNIT Only for OOW repairs YES, to consult the specific exploded-view of the machine or
of the Brewing unit on website
BOILER Only for OOW repairs YES, to consult the specific exploded-view of the machine on
website
GEAR
MOTOR Only for OOW repairs YES, to consult the specific exploded-view of the machine on website
FILTER
HOLDER Only for OOW repairs YES, to consult the specific exploded-view of the machine on website
MILK
CARAFE Only for OOW repairs YES, to consult the specific exploded-view of the machine on website
THERMAL
CARAFE Only for OOW repairs YES, to consult the specific exploded-view of the Thermal Carafe on website
MILK ISLAND Only for OOW repairs YES, to consult the specific exploded-view of the Milk Island
on website
List of principal assembly present in all our coffee machines
For IN WARRANTY repairs is mandatory to use the single components (not the assembly) avail-
able in the exploded views of the coffee machines or of the specific components. If you find the
information “SEE THE EXPLODED VIEW E........” in the assembly description field, it means that
the single components of the assembly are available in the other pages of the exploded view. It’s
possible to use the assembly only if there is a specific Symptom Cure that include this possibility
or when the single components are not available for the order.
Pump
Safety valve
Water
discharge
Steam pipe
Water tank
Two-way solenoid valve
Brewing Unit
Flowmeter
Boiler
Water
Hot water /steam
From this point circuit
High temperaure
From this point circuit
in pressure
Flowmeter
Steam and hot water
Two-way solenoid valve
Pump
Brewing Unit
Boiler
Safety valve
Water
discharge
Water tank
Image 1

GAGGIA ANIMA 01 INTRODUCTION
Pag. 3/6
1.6.1. External machine parts Anima XL
1 ESPRESSO button
ESC button
2 ESPRESSO LUNGO button
3 AROMA STRENGTH button
OK button
4 CAPPUCCINO button
UP button
5 LATTE MACCHIATO button
6 MENU button
DOWN button
7 STAND-BY button
8 Display
In the example:
Main menu; ready for brewing
MAX
MIN
7
8
11 10
3
1
4
5
6
2
9
12
14
13
PUSH
N
MAX
MIN
MAX
2
10
9
8
1
11
3
12
4
7
5
6
1 STAND-BY button
2 Water tank seat
3 Coffee bean hopper
4 Removable water tank
5 Main switch
I. ON
0. OFF
6 Power cord socket
7 Coffee grounds drawer
8 Drip tray
9 Drip tray grill
10 Coffee dispensing spout
11 Hot water dispensing spout
12 Milk carafe
1 Water tank lid
2 Coffee bean hopper lid
3 Service door
4 Coffee residues drawer
5 Brew group
6 Coffee dispensing spout
7 Drip tray
8 Coffee grounds drawer
9 ‘Drip tray full’ indicator
10 Hot water dispensing spout
11 Milk carafe lid
12 Milk carafe top
13 Milk frother dispensing spout
14 Milk container
18
2
3
4
5
6
7
ESPRESSO
ESPRESSO LUNGO
AROMASTRENGTH
CAPPUCCINO
LATTE MACCHIATO
MENU
Main components
Main removable parts

GAGGIA ANIMA 01 INTRODUCTION
Pag. 4/6
1.6.2. External machine parts Anima OTC
MAX
MIN
MAX
2
11
10
9
1
12
3
4
13
5
8
6
7
MAX
MIN
8
9
12 11
4
1
5
6
7
2
3
10
13
15
14
PUSH
N
1 ESPRESSO button
ESC button
2 ESPRESSO LUNGO button
3 AROMA STRENGTH button
OK button
4 CAPPUCCINO button
UP button
5 LATTE MACCHIATO button
6 MENU button
DOWN button
7 STAND-BY button
8 Display
In the example:
Main menu; ready for brewing
1 STAND-BY button
2 Water tank seat
3 Coffee bean hopper
4 Pre-ground coffee compartment
5 Removable water tank
6 Main switch
I. ON
0. OFF
7 Power cord socket
8 Coffee grounds drawer
9 Drip tray
10 Drip tray grill
11 Coffee dispensing spout
12 Hot water dispensing spout
13 Milk carafe
1 Water tank lid
2 Coffee bean hopper lid
3 Pre-ground coffee compartment lid
4 Service door
5 Coffee residues drawer
6 Brew group
7 Coffee dispensing spout
8 Drip tray
9 Coffee grounds drawer
10 ‘Drip tray full’ indicator
11 Hot water dispensing spout
12 Milk carafe lid
13 Milk carafe top
14 Milk frother dispensing spout
15 Milk container
Main components
Main removable parts
Control buttons and display OTC
18
2
3
4
5
6
7
ESPRESSO
MENU
LATTE MACCHIATO
CAPPUCCINO
AROMA STRENGTH
ESPRESSO LUNGO

GAGGIA ANIMA 01 INTRODUCTION
Pag. 5/6
1.6.3. External machine parts Incanto AMF CMF
1 ESPRESSO button
ESC button
2 ESPRESSO LUNGO button
3 AROMA STRENGTH button
OK button
4 STEAM or MILK FROTH button
UP button
5 HOT WATER button
6 MENU button
DOWN button
7 STAND-BY button
8 Display In the example:
Main menu; ready for brewing
1 STAND-BY button
2 Water tank seat
3 Coffee bean hopper
4 Pre-ground coffee compartment
5 Removable water tank
6 Main switch
I. ON
0. OFF
7 Power cord socket
8 Coffee grounds drawer
9 Drip tray
10 Drip tray grill
11 Coffee dispensing spout
12 Steam/hot water dispensing spout
13A Automatic milk frother (AMF)
13B Classic milk frother (CMF)
1 Water tank lid
2 Coffee bean hopper lid
3 Pre-ground coffee compartment lid
4 Service door
5 Coffee residues drawer
6 Brew group
7 Coffee dispensing spout
8 Drip tray
9 Coffee grounds drawer
10 ‘Drip tray full’ indicator
11 Steam/hot water dispensing spout
Steam wand (fixed)
Rubber grip
12 Automatic milk frother top
13 Milk frother suction tube
Main components
Main removable parts
Control buttons and display CMF and AMF
AMF
MAX
2
11
10
9
1
12
3
4
13 13
5
8
6
7
8
94
1
5
6
7
2
3
10
11
13
12
PUSH
N
AB
18
2
3
4
5
6
7
ESPRESSO
ESPRESSO LUNGO
AROMASTRENGTH
STEAM
HOT WATER
MENU
4MILK FROTH

GAGGIA ANIMA 01 INTRODUCTION
Pag. 6/6
1.6.4 Internal machine parts
Flow-meter
Power board
BoilerThermostat
Pump
Coffee
dispenser
2-way
solenoid valve
Safety valve
Grinding
adjustment insert
Coffee grinder
Boiler pin

GAGGIA ANIMA
CHAPTER 2
TECHNICAL
SPECIFICATIONS