Garbin TZ OPTIC FIBER 400 User manual

Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia 1
TZ OPTIC FIBER 400 INNOMINABILE
USE AND MAINTENANCE MANUAL
THE REMOTE CONTROLLED
TRACKED TRENCHER
UNIPERSONALE
«TZ OPTIC FIBER 400»
INNOMINABILE
Before you start working
carefully read the
operating instructions REV. 2/18
TRANSLATION OF THE ORIGINAL INSTRUCTION

TZ OPTIC FIBER 400 INNOMINABILE
Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia
2
UNIPERSONALE
36034 MALO (Vicenza) - Italia - Via Leonardo da Vinci, 32/B
P.Iva e cod. fisc. 02866010248
Tel. [phone] - Fax [phone] - www.garbin.it - [email protected]
DICHIARAZIONE DI CONFORMITÀ
(Allegato II, parte A)
DECLARATION OF CONFORMITY
(Annex II, part A)
Noi GARBIN Group Srl nella qualità di costruttore,
dichiariamo sotto la nostra esclusiva responsabili-
tà, che la macchina sotto indicata:
We GARBIN Group Srl, as a manufacturer, declare
under our sole responsibility that the machine indi-
cated below:
Denominazione:
Name:
ESCAVATRICE RADIOCOMANDATA
REMOTE CONTROLLED TRENCHER
Modello e Tipo / Model and type: TZ OPTIC FIBER 400 INNOMINABILE
Numero di matricola / Serial number
Anno di costruzione / Year of contruction
È conforme ai requisiti essenziali di sicurezza pre-
visti dalle seguenti disposizioni legislative:
 Direttiva 2006/42/CE e successive modifiche e
integrazioni (Direttiva macchine)
 Direttiva 2014/30/UE relativa alla compatibilità
elettromagnetica (EMC)
 Direttiva 2014/53/UE ovvero la direttiva RAE
 2000/14/CE e successive modifiche e integra-
zioni recepita in Italia con D.lgs. 262/2002, se-
condo la procedura prevista dall’allegato V.
Complies with the essential safety requirements of
the following laws:
 Directive 2006/42/CE and subsequent amen-
ments and additions (Machinery Directive).
 Directive 2014/30/UE relating to electomagne-
tic compatibilità (EMC)
 Directive 2014/53/UE RAE directive
 2000/14/CE and subsequent amendments and
additions implemented in Italy by legislative de-
cree no. 262/2002, in accordante with the pro-
cedure laid down in Annex V.
Sono state inoltre applicate le seguenti norme / Were also applied to the following standards:
 UNI EN 12100
 UNI EN 349 + A1
 EN ISO 3746
 UNI EN 13857
 EN ISO 4413
GARBIN GROUP Srl
unipersonale
Rappresentante legale - Custode e detentore del Fascicolo Tecnico
Legal representative - Keeper and holder of the Technical Dossier
Garbin Antonella
Livello di pressione acustica al posto operatore / Sound pressure level at operator position: dB (A) 87,0
Livello di potenza acustica / Sound power level: dB (A) 107,0
Livello di potenza acustica garantita / Guaranteed sound power level: dB (A) 110,0

Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia 3
TZ OPTIC FIBER 400 INNOMINABILE
Declaration of conformity ............................. 2
SECTION 1: Description of the machine
and Characteristics
1.1 General .................................................... 4
1.2 Warranty................................................... 4
1.2.1 Warranty Exclusions….......................... 4
1.3 Identification............................................. 4
1.4 Purpose of the manual.............................. 5
1.4.1 Subjects to whom the manual
is addressed………………………...…... 5
1.5 Machine description…….......................... 5
1.6 Sound level ............................................. 8
1.7 Technical data.......................................... 8
SECTION 2: Safety and Prevention
2.1 General information ................................. 10
2.1.1 Terminology used….............................. 10
2.2 General safety standards…..................... 10
2.3 Warning signs……................................... 12
2.4 Ecology and pollution…........................... 12
SECTION 3: Handling and Trasporting the
machine
3.1 Handling………........................................ 15
3.1.1 Loading and transporting the machine.. 15
SECTION 4: Use
4.1 Before use…........................................... 17
4.1.1 Control panel........................................ 17
4.2 On work................................................... 19
4.2.1 Precautions before start……………….. 19
4.2.2 Start up………...................................... 20
4.2.3 On work……….................................... 21
4.3 Machine stop………............................... 21
4.4 Battery charge........................................ 21
4.5 Tools...................................................... 22
4.6 Set aside……......................................... 22
SECTION 5: Maintenance
5.1 General information................................. 23
5.1.1 Recommendations.............................. 23
5.2 Routine maintenance............................ 23
5.2.1 After the first 8 hours.......................... 24
5.3 Routine maintenance operations…...... 24
5.3.1 Replacing the tools with seeger ring... 25
5.3.2 Replacing of the tools without seeger .. 25
5.4 Oleodynamic system............................. 26
5.4.1 Hidraulic oil replacement.................... 26
5.5 Tracks...................................................... 26
5.5.1 Tracks tension..................................... 27
5.5.3 Dismantling tracks............................... 28
5.5.4 Mounting tracks.................................. 29
5.6 Extraordinary maintenance.................... 30
5.7 Remote control…..……………………… 30
5.8 Dismantling the machine....................... 30
SECTION 6: Spare parts
6.1 Rules for ordering…............................. 30
ANNEX:
1) Maintenace schedule............................... 31
2) Maintenance register……………............. 32
2) Electric system ...…….……………………. 33
3) Hydraulic system…...……………............. 38
INDEX

TZ OPTIC FIBER 400 INNOMINABILE
Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia
4
È ASSOLUTAMENTE VIETATO USARE LA MACCHINA E LE VARIE
ATTREZZATURE AD ESSA COLLEGATE PRIMA Di AVERE LETTO E BEN
COMPRESO QUESTO MANUALE.
LA GARBIN GROUP SRL DECLINA OGNI E QUALSIASI RESPONSABILITA’
PER DANNI DOVUTI ALLA NEGLIGENZA ED ALLA MANCATA OSSERVANZA
DI QUANTO RIPORTATO NEL PRESENTE MANUALE.
SECTION 1
Machine description and characteristics
1.1 GENERAL INFORMATION
This manual contains information considered ne-
cessary for the knowledge, good use and routine-
maintenance of the «TZ OPTIC FIBER 400 - IN-
NOMINABILE», which will be referred to hence
forth as the machine, produced by the GARBIN
GROUP Srl di Malo (Vicenza) Italy, hereinafter al-
so known as the manufacturer.
That written does not constitute a complete de-
scription of the various working parts nor does it
offer a detailed presentation with regard to its ope-
ration, the user will however find everything neces-
sary for its safe use and for the proper maintenan-
ce of the machine.
WARNING
This manual is an integral part of the machine
and should be stored for easy and immediate
reference.
1.2 WARRANTY
The Manufacturer guarantees its products as being
new from the factory for a period of 12 (twelve)
months from the date of delivery. Please verify,
upon receipt, that the machine is undamaged and
complete. Any complaints must be submitted in
writing within 8 (eight) days of receipt of the machi-
ne. The warranty is will only be valid for the free
repair or replacement of those parts, which after
careful examination by the manufacturer’s techni-
cal office, appear to be defective (with the exclu-
sion of tools and lubricants).
The replacement or repair of parts in warranty will
not in any case extend the terms thereof. The bu-
yer can nevertheless assert his rights only if he has
complied with the conditions relating to the provi-
sion of the warranty, as referred to in the supply
contract.
1.2.1 EXCLUSION FROM WARRANTY
The warranty is void (in addition to that indicated in
the supply contract):
- If the damage occurs as a result of an error cau-
sed by the operator.
- If the damage was due to poor maintenance.
- If, damage is caused as a result of repairs perfor-
med by the user himself without the prior consent
of the manufacturer or due to the assembly of no-
noriginal parts, or if the machine should be subject
to variation and that damage can be attributed to
these variations.
- If instructions from this manual have not been
followed.
Damage caused by neglect, abuse, misuse and
improper use of the machine are also excluded
from the guarantee.
WARNING
Removal of safety devices, of which the machi-
ne is equipped, will void the warranty automati-
cally together with the responsibilities of the
manufacturer.
Returned goods, even under warranty, must be
sent back carriage paid.
1.3 IDENTIFICATION
Each machine is equipe with an identification plate
(1 Fig. 1), which shows:
- The Manufacturer’s name and address;
- «CE» markings;
- A) Denomination: Excavator disc;
- B) Chassis number*;
- C) Rated output in kW;
- D) Type/Model*;
- E) Year of construction*;
- F) Weight in Kg.

Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia 5
TZ OPTIC FIBER 400 INNOMINABILE
The identification data (*) shown on the machine’s
plate machine, must always be cited for any re-
quests for spare parts and/or interventions.
The machine comes standard with:
- User and maintenance manual for the machine.
- User and maintenance manual for the engine.
- CE declaration of conformity.
- Electric system diagram.
- Hydraulic system diagram.
- Use and maintenance manual for the remote
control.
1.4 PURPOSE OF THE MANUAL
This manual has been prepared by the machine
manufacturer and is an integral part of the machine
which must always accompany it in every transfer
or resale. This manual defines the purpose for
which the machine was built, establishing the cor-
rect application and the limits of use and must be
maintained in a safe place recognized by staff. It is
the responsibility of the same personnel to conser-
ve it and keep it intact in order for it to be consul-
ted, throughout the lifetime of the machine.
Should it be damaged or lost, users must im-
mediately request a copy from the Manufactu-
rer.
1.4.1 SUBJECTS TO WHOM THE MA-
NUAL IS ADDRESSED
This manual is a basic tool for staff at various le-
vels, who are responsible for the machine in a va-
riety of tasks, such as:
- Those assigned to the transport and handling
of the machine;
- Workers assigned to the various processes;
- Maintenance workers;
- Those responsible for the machine’s final de-
molition.
Before proceeding with the various operations,
workers listed above, must read the manual and
store it carefully.
1.5 MACHINE DESCRIPTION
The remote controlled trencher «TZ OPTIC FIBER
400 - INNOMINABILE» produced by GARBIN
GROUP Srl, is an «CE» marked machine in accor-
dante with the regulations of the European Union
described in the EC directives:
- Directive 2006/42/EC and subsequent modifica-
tions and (Machine directive).
- 2000/14/EC and subsequent amendments and
additions concerning the noise emission in the en-
vironment by equipment for use outdoors.
As shown in the statement of compliance with
which each machine is equipped.
This machine has been designed to be used on
construction, road and trade sites and industrial
work areas that have been demarcated in accor-
dance with the relevant health and safety legisla-
tion of the country where it is used.
It should only be used for the excavation of chan-
nels (trenches) for drainage, installation of cables,
pipes or for the planting of plants, flowers or
shrubs, on soils of various structures, also very
hard and compact, and with various depths and
widths for the different types of excavation, in re-
spect of the technical specifications provided.
All functions of the machine and the various
working phases, are handled by an operator on
the ground, via a remote radio control. This
control system allows the operator a wider view
and safer operating area, with interventions
more immediate and total control of the work
area and more attentive to potential dangers
that may arise.
The driving force is providing by an Yanmar
3TNV88 diesel engine (see engine manual).
A hydraulic system supplies the two motors of the
crawler chassis for the advancement and the va-
rious functions of the disc excavator such as lifting,
lowering and rotation of the disc excavator. The
operation of excavation takes place through the
lowering of the rotating disc which is inserted in the
ground to a predetermined depth. A single licensed
Operator, in possession of the necessary require-
ments, can operate the machine by remote control.
WARNING
THE MACHINE MAY NOT BE OPERATED IN A
CLOSED OR POTENTIALLY EXPLOSIVE ENVI-
RONMENT OR IN AREAS AT RISK OF EXPLO-
SION AND/OR FIRE.
THIS MACHINE CAN ONLY OPERATE DURING
THE DAY.
THE USE OF THIS MACHINE MUST BE IN AC-
CORDANCE WITH THE INSTRUCTIONS GIVEN,
ANY OTHER USE TO WHICH THE MACHINE
WAS DESIGNED AND NOT CONTEMPLATED IN
THIS MANUAL, WILL VOID THE WARRANTY,
RELEASING THE MANUFACTURER FROM ANY
AND ALL LIABILITY FOR DAMAGE TO
PEOPLE, ANIMALS OR THINGS.

TZ OPTIC FIBER 400 INNOMINABILE
Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia
6
Fig. 1 - TZ Optic Fiber 400 Innominabile and its main components
B C
;
<
=

Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia 7
TZ OPTIC FIBER 400 INNOMINABILE
LEGEND Fig. 1
1) Nameplate.
2) Remote control.
3) Hooking brackets for the lifting of the machine.
4) Pumps group for hydraulic system
5) Carter protection area motor.
6) Left track hydraulic engine
7) Left track.
8) Slot for the fine material discharge.
9) Hydraulic engine for excavator disc control.
10) Special steel peak tool.
11) Exhaust fumes silencer.
12) Fuel tank filler cap.
13) Fuel tank.
14) Hydraulic oil filter.
15) Hydraulic oil tank.
16) Hydraulic oil level.
17) Lifting / Lowering disc piston.
18) Trench cleaner
19) Right track hydraulic engine.
20) Right track.
21) Coarse material conveyor.
22) Attachment points for lifting the disc.
23) Toothed disc.
24) Battery.
25) Radiator/heat exchanger for hydraulic oil coo-
ling.
26) Battery key
27) Rotating light
28) Air pre-filter
29) Sledge.
30) Peak tool
31) Seeger ring. (if present)
Fig. 2 - Operation diagram of the excavator machine
1) Direction of lowering of the excavator disc. - 2) Direction of travel of the machine during operation.—
3) Direction of rotation of the excavator disc.

TZ OPTIC FIBER 400 INNOMINABILE
Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia
8
1.7 TECHNICAL DATA
Mod. TZ Optic Fiber 400
Engine: Yanmar 4 cilindri
Power: 47,5 cv (35 Kw)
Trench depth: da 200 400 mm
Trench width: da 50 a 100 mm
Transfer speed: da 0 a 4 km/h
Digging speed: da 0 a 800 m/h
Tracks: 180x72x37
Peso operativo: 1.680 kg.
Dimensioni (vedi fig. 3)
1.6 SOUND LEVEL
The sound level (airborne noise) was perceived with
the engine running at full speed, running freely, ac-
cording to EN ISO 3746/1996 standards and found:
- Sound pressure level at operator position: (*)
LpA dB (A).......................................... 87,0
- Sound power level: LwA dB (A)…… 107,0
- Guaranteed sound power level:
LwAg dB (A)............................................. 110,0
* Although not having a fixed operator position,
the value was detected at a distance of 1 meter
from the machine in operation.
The detection of sound power emitted by the
machine was detected in accordance with that
reported in the specific Annex to Directive
2000/14/EC.

Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia 9
TZ OPTIC FIBER 400 INNOMINABILE
Fig. 3 Machine dimensions

TZ OPTIC FIBER 400 INNOMINABILE
Use and maintenance manual
Rev. 02/18 - UK
Via Leonardo da Vinci, 32/B
36034 Malo (VI) Italia
10
SECTION 2
Safety and prevention
2.1 GENERAL INFORMATION
The user agrees to train staff on risks related to
accidents, on the devices set up for operator safety
and on the rules of accident of prevention foreseen
by the directives and current legislation.
When implementing a new machine, the manufac-
turer has tried to foresee all possible situations of
danger and naturally to adopt appropriate protec-
tion.
However the number of accidents remains at a
very high level due to imprudent and clumsy use of
the various machines. Distraction, carelessness
and over confidence are often the cause of acci-
dents, as is fatigue and drowsiness.
Both the user and the operator in charge are obli-
ged to comply with the general rules of Safety and
accident prevention at all times.
Pay attention to the warning signs in this ma-
nual. They indicate possible situations of dan-
ger.
Dangers can be of three levels:
The «DANGER» sign at the highest level warns
that if operations are not correctly performed,
they can cause serious injury, death or lon-
gterm risks to health.
The «WARNING» sign warns that if the opera-
tions described are not correctly performed,
these can cause serious injury, death or lon-
gterm risks to health.
The «CAUTION» sign warns that if the opera-
tions described are not performed properly,
these can cause damage to the machine and/or
to the person.
2.1.1 TERMINOLOGY USED
Specific people and situations are described below
that may directly be involved with the machine and/
or persons who are in direct contact with the same
machine.
• USER: The user is the person or entity who
bought or leased the machine and who intends u-
sing it for the purpose it was designed.
• DANGER AREA: Any area within and/or around
the machinery in which the presence of a person
constitutes a risk to the safety and health of that
person.
• UNPROTECTED PERSON: Anyone who finds
themselves either totally or partially in a danger
area.
• OPERATOR: Person responsible for operating,
adjusting, maintaining, cleaning, repairing and
transporting the machine.
• SPECIALIST: As such they are intended as tho-
se who are specially trained and authorized to per-
form maintenance or repairs that require specific
knowledge of the machine, how it works, the safety
devices, methods of intervention and who are able
to recognize the dangers arising from the use of
the machine therefore being able to avoid them
DANGER
The operating instructions must be read, sto-
red and maintained throughout the life of the
machine until it is dismantled.
If the manual is lost or damaged, a copy should
be immediately requested from the Manufactu-
rer.
Failure to comply as described in “Section 2 -
Safety and prevention” and any tampering with
the safety devices, relieves the Manufacturer
from any responsibility in case of accident, da-
mage or malfunction of the machine.
2.2 GENERAL SAFETY STANDARDS
WARNING
- The manufacturer disclaims any and all liability
for failure to comply with safety and prevention in
this manual. Disclaims any responsibility for dama-
ge caused by the improper use of the machine or
from modifications carried out on it without authori-
sation.
It is necessary to consider that in taking the risk of
improper use the user must also assume liability
for the consequences.
- Safety should always be the priority objective of