Gardenline DF-003 User manual

Assembly
Instructions
DUAL FUEL BARBECUE

13 24
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Overview
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30 31 32
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AA BB CC DD EE FF GG HH II JJ
Overview
3

Table of content
Overview..................................................................................................................2
Scope of delivery/product components.................................................................5
General information................................................................................................ 7
Reading and storing the assembly instructions............................................................7
Intended use.......................................................................................................................7
Explanation of symbols..................................................................................................... 7
Safety.......................................................................................................................8
Safety notes........................................................................................................................ 8
Assembly instruction............................................................................................. 10
Step 1: Assemble the Legs................................................................................................12
Step 2: Assemble the Wheels...........................................................................................12
Step 3: Assemble the Frame............................................................................................ 13
Step 4: Fix the Bowl to the Frame................................................................................... 14
Step 5: Attach the Control Panel..................................................................................... 15
Step 6: Attach Divider.......................................................................................................16
Step 7: Attach Support for Burners................................................................................. 17
Step 8: Install Burners......................................................................................................18
Step 9: Attach Hinges.......................................................................................................19
Step 10: Assemble the Lids..............................................................................................20
Step 11: Attach Lids to Bowl.............................................................................................. 21
Step 12: Attach Side Burner and Shelf............................................................................22
Step 13: Insert Gas Nozzle into the Gas Inlet..................................................................23
Step 14: Attach Warming Racks.......................................................................................24
Step 15: Prepare the Barbecue....................................................................................... 25
Step 16: Place Cooking Grids........................................................................................... 26
Step 17: Install Gas Hose...................................................................................................27
Use..........................................................................................................................27
The First Time You Grill.................................................................................................... 28
Regulator and hose.........................................................................................................28
Connecting the gas cylinder to the appliance.............................................................29
Checking for leaks............................................................................................................29
Lighting your barbecue.................................................................................................. 29
Cleaning................................................................................................................. 32
Maintenance.......................................................................................................... 33
Storage...................................................................................................................33
Troubleshooting.................................................................................................... 34
Technical data........................................................................................................35
Disposal..................................................................................................................35
Table of content
4

Scope of delivery/product components
Components
1Thermometer, (×2)
2Lid of Gas Grill
3Chimney
4Lid of Charcoal Grill
5Hinge, (×4)
6Base of Lid Handle, (×4)
7Lid Handle, (×2)
8Charcoal Grill Warming Rack
9Charcoal Grill Cooking Grid, (×2)
10 Charcoal Grid
11 Right Support of Charcoal Tray
12 Handle for Charcoal Tray, (×2)
13 Charcoal Tray
14 Lower Divider
15 Air Vent
16 Support for Grease Tray
17 Basket
18 Knob, (×4)
19 Gas Hose with Pressure Regulator
20 Gas Control Panel
21 Grease Tray
22 Bowl
23 Pipe Burner, (×3)
24 Support for Burners
25 Upper Divider
26 Heat Plate, (×3)
27 Left Support of Charcoal Tray
28 Gas Grill Cooking Grid, (×2)
29 Gas Grill Warming Rack
30 Side Burner
31 Long Strut, (×2)
32 Foldable Shelf
33 Hook, (×3)
34 Right Back Leg (RB)
35 Short Strut, (×2)
36 Bottle Opener
37 Right Front Leg (RF)
38 Lower Shelf
39 Plastic Foot, (×2)
40 Hub Cap, (×2)
41 Axle
42 Wheel, (×2)
43 Left Front Leg (LF)
44 Left Back Leg (LB)
Connecting elements supplied
AA Lock Nut M8 and plastic washer, (×2)
BB Screw M6×15, (×41)
CC Flat Washer, (×31)
DD Spring Washer, (×31)
EE Nut M6, (×31)
FF Screw M6×40, (×16)
GG Step Screw, (×8)
HH Screw M6×12, (×18)
II Screw M6×20, (×4)
JJ Flat Washer, (×4)
Scope of delivery/product components
5

Required tools (not included)
Slot or Phillips
screwdriver
45
Wrench size 13 mm
47
13
Wrench size 10 mm
46
10
Scope of delivery/product components
6

General information
Reading and storing the assembly instructions
These assembly instructions are a part of the Dual Fuel Barbecue
(hereinafter simply called "product"). They contain important information
about assembly and use.
Read the assembly instructions carefully, in particular the safety
instructions, before using the product. Failure to follow this assembly instructions
may lead to severe injuries or product damage.
This assembly instructions is based on the standards and regulations that are valid
within the European Union. Outside the EU, please also note the country-specific
directives and laws.
Keep this assembly instructions for future reference. If you pass this product on to a
third party, you must also supply this assembly instructions.
Intended use
The barbecue is exclusively intended for outdoor use to cook, broil or heat food.
It is exclusively intended for private use and not for the commercial sector.
Only use the barbecue as described in these assembly instructions. Any other use is
considered improper and may lead to product damage or even personal injury. Do
not modify the barbecue. The barbecue is not a toy.
The manufacturer or retailer assumes no liability for damage caused by improper or
incorrect use.
Parts sealed by the manufacturer or the agent may not be manipulated by the user.
Explanation of symbols
The following symbols are used in these assembly instructions, on the product or on
the packaging.
This symbol provides you with useful additional information on
handling and use.
Declaration of conformity (see chapter “Declaration of conformity”):
Products marked with this symbol meet all the applicable Community
regulations of the European Economic Area.
The symbol "GS" stands for tested safety. Products marked with this
symbol comply with the requirements of the German Product Safety
Act (ProdSG).
General information
7

Safety
WARNING! Do not use the barbecue in a confined and/or habitable space e.g.
houses, tents, caravans, motor homes, boats. Danger of carbon monoxide poisoning
fatality.
The following signal words are used in these assembly instructions.
WARNING! This signal symbol/word denotes a hazard with
an average risk level that could lead to death or
severe injury if it is not avoided.
CAUTION! This signal symbol/word denotes a hazard with a
low risk level that could lead to mild or moderate
injury if it is not avoided.
NOTE! This signal word provides a warning about
potential material damage.
Safety notes
General Safety Notes
-WARNING! This barbecue will become very hot, do not move it during operation.
- Do not use indoors!
- Do not use this grill under any overhead combustible construction.
-WARNING! Do not use spirit or petrol for lighting or re-lighting! Use only
firelighters complying to EN 1860-3!
- Do not use this grill within 1.5 m of any combustible material. Combustible
materials include, but are not limited to, wood or treated wood decks, patios,
and porches.
- Use heat-resistant barbecue mitts or gloves (conforming to EN 407, Contact Heat
rating level 2 or greater) while cooking, adjusting air vents (dampers), adding
charcoal, and handling thermometer or lid.
- Use proper tools, with long, heat-resistant handles.
- Do not use water to extinguish burning fat. Close the lid and air vents to remove
all oxygen from the flame.
Safety
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- Never dump hot charcoal or ashes where it might be stepped on or be a fire
hazard.
- Never dump ashes or charcoal before they are fully extinguished.
- Allow the barbecue to cool down completely before cleaning it.
- During use, the screw connections can loosen and adversely affect the stability
of the barbecue. Verify the strength of screw connections before each use. If
necessary, tighten all screws again to ensure a firm footing.
Risks for persons
- This barbecue may be used by persons with reduced physical, sensory or mental
abilities or lack of experience or knowledge if they have been supervised or
instructed in the safe use of the appliance and have understood the risks arising.
- Keep packaging film, styrofoam, or small parts away from children. Danger of
suffocation!
-WARNING! Keep children and pets away!
- The barbecue will be hot during cooking, and should never be left unattended.
- Do not wear clothing with loose flowing sleeves while lighting or using the
barbecue.
- Never bend over the hot barbecue during grilling.
- The use of alcohol, prescription, or nonprescription drugs may impair the
consumer’s ability to properly assemble or safely operate the barbecue.
- Never touch metal parts. They may be very hot.
- Touch the barbecue only on the handles.
- The barbecue may have sharp edges where you could cut yourself. Use working
gloves when unpacking, assembling, cleaning and maintaining the barbecue.
Safety notes for gas grill
- WARNING: Turn off the gas supply at the gas cylinder after use.
- WARNING: Gas cylinders must be stored outdoors out of the reach of children and
must not be stored in a building, garage or any other enclosed space.
- WARNING: After a period of storage and/or nonuse, the barbecue should be
checked for gas leaks and burner obstructions before use.
- Do not store or use petrol or other flammable liquids or vapours in the vicinity of
this barbecue or any other appliance.
- Do not store unconnected gas cylinders in the vicinity of this barbecue or any
other appliance.
- Storage of the barbecue indoors is permissible only if the gas cylinder is
disconnected and removed from the barbecue.
Before use
- Keep the barbecue on a secure, level surface at all times, clear of combustible
material.
- Do not place the barbecue close to entrances or busy areas, such as roads.
- The barbecue must not be transported while it is still hot!
Safety
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- Do not use the barbecue with liquid fuels.
- Be prepared for a fire or an accident. Always have a fire extinguisher and a first
aid kit ready.
- Max. fuel capacity: 1.0 kg of charcoal.
Instructions for lighting
- Build a pyramid of charcoal in the centre of the charcoal grate and insert a
couple of lighter cubes according to EN 1860-3 within the pyramid.
- Always put charcoal on top of the charcoal (lower) grid. Do not put charcoal
directly in the bottom of the bowl.
- Light the charcoal in an area protected from wind.
- Use a long match or lighter, light the lighter cubes.
- It is recommended that the barbecue be heated up and the charcoal kept red
hot, with the lid on, for at least 30 minutes prior to cooking for the first time.
- After ca. 20 minutes the charcoal is fully lit when it is covered with a coating of
white ash. Then spread the charcoal evenly across the charcoal grid.
- Do not cook before the charcoal has a coating of ash.
Assembly instruction
CAUTION!
Risk of injury!
Some parts of the barbecue might have sharp edges. Touching
these parts can cause cuts.
- Wear protective gloves!
Use the following instructions and graphics to assemble the barbecue:
- Complete each assembly step in the given order. Do not skip any step.
- Do not fully tighten the nuts and bolts before assembling all the parts.
At least two adults are required to assemble the barbecue
Wear protective gloves during assembly.
Safety
10

Before starting assembly, familiarise yourself with the individual parts.
Step 1: Assemble the Legs...................................................................................... 12
Step 2: Assemble the Wheels..................................................................................12
Step 3: Assemble the Frame...................................................................................13
Step 4: Fix the Bowl to the Frame..........................................................................14
Step 5: Attach the Control Panel............................................................................15
Step 6: Attach Divider............................................................................................ 16
Step 7: Attach Support for Burners........................................................................17
Step 8: Install Burners........................................................................................... 18
Step 9: Attach Hinges.............................................................................................19
Step 10: Assemble the Lids.................................................................................... 20
Step 11: Attach Lids to Bowl....................................................................................21
Step 12: Attach Side Burner and Shelf................................................................... 22
Step 13: Insert Gas Nozzle into the Gas Inlet..........................................................23
Step 14: Attach Warming Racks............................................................................. 24
Step 15: Prepare the Barbecue..............................................................................25
Step 16: Place Cooking Grids................................................................................. 26
Step 17: Install Gas Hose.........................................................................................27
Assembly instruction
11

Step 1: Assemble the Legs
34
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43
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1
38
1. Attach the plastic feet 39 to the right legs (RB) 34 and (RF) 37 .
2.Fix the 4 legs (RB) 34 , (RF) 37 , (LF) 43 , and (LB) 44 to lower shelf 38 .
Connecting elements: 4 × Screw M6×15 BB .
Step 2: Assemble the Wheels
40
41
42
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2
1. Insert the axle 41 through the holes at the bottom of the left legs.
2. Put the wheels 42 on the ends of the axle.
Assembly instruction
12

3. Fix the wheels to the axle. Connecting elements: 2 × Lock Nut M8 and plastic
washer AA .
4. Fix the hub caps 40 to the wheels.
Step 3: Assemble the Frame
36
31 35
8
3
1. Fix the short struts 35 to the legs. Connecting elements: 8 × Screw M6×15 BB .
2. Fix the long struts 31 to the legs. Connecting elements: 8 × Screw M6×15 BB .
3. Fix the bottle opener 36 to right front leg. Connecting elements: 2 × Screw
M6×15 BB .
Assembly instruction
13

Step 4: Fix the Bowl to the Frame
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1. Fix the bowl 22 to the frame. Connecting elements: 4 × Screw M6×15 BB .
2. Fix the bowl 22 to the short strut beside. Connecting elements: 2 × Screw M6×12
HH, Flat washer CC , spring washer DD , and nut M6 EE ; see illustration for order.
3. Attach the support for grease tray 16 to the underside of the bowl: 4 × Screw
M6×12 HH, Flat washer CC , spring washer DD , and nut M6 EE ; see illustration
for order.
Assembly instruction
14

Step 5: Attach the Control Panel
20
17
5
1. Attach the gas control panel 20 to the left side of the bowl. Connecting
elements: 4 × Screw M6×15 BB .
2. Attach the basket 17 to the right side of the bowl. Connecting elements: 4 ×
Screw M6×15 BB .
Assembly instruction
15

Step 6: Attach Divider
11
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25
14
15
8
6
1. Attach the right support of charcoal tray 11 to right side of the bowl. Connecting
elements: 2 × Screw M6×12 HH, Flat Washer CC , Spring Washer DD , Nut M6 EE ;
see illustration for order.
2. Attach the lower divider 14 to the bowl. Connecting elements: 2 × Screw M6×15
BB .
3. Attach the left support of charcoal tray 27 to the upper divider 25 . Connecting
elements: 2 × Screw M6×12 HH, Flat Washer CC , Spring Washer DD , Nut M6 EE ;
see illustration for order.
4. Attach the upper divider to the bowl with the supports of charcoal tray facing
each other. Connecting elements: 2 × Screw M6×15 BB .
5. Attach the air vent 15 to right side of the bowl. Connecting elements: 1 × Screw
M6×12 HH, Flat Washer CC , Spring Washer DD , Nut M6 EE ; see illustration for
order.
Assembly instruction
16

Step 7: Attach Support for Burners
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7
1. Attach support for burners 24 to the left rear of the bowl. Connecting elements:
2 × Screw M6×15 BB .
Assembly instruction
17

Step 8: Install Burners
1,0
23
8
1. Put the open end of the pipe burners 23 onto the valve.
2. Put the closed end of the pipe burners onto the support for burners.
3. Fix the pipe burners to the support for burners. Connecting elements: 3 × Screw
M6×15 BB .
Assembly instruction
18

Step 9: Attach Hinges
5
8
9
1. Attach all hinges 5to the rear of the bowl. Connecting elements: 8 × Screw
M6×40 FF , Flat Washer CC , Spring Washer DD , Nut M6 EE ; see illustration for
order.
See illustration for direction of hinge.
Assembly instruction
19

Step 10: Assemble the Lids
1
2
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3
4
10
1. Remove the nuts from thermometers 1.
2. Insert the sensor of thermometer into the lid of gas grill 2.
3. Fix thermometer to lid of gas grill with nut.
4. Attach lid handle 7and bases of lid handle 6to lid of gas grill. Connecting
elements: 2 × Screw M6×20 II and Flat Washer JJ .
5. Repeat steps 2 to 4 for lid of charcoal grill 4.
6. Attach chimney 3to lid of charcoal grill. Connecting elements: 4 × Screw M6×12
HH, Flat Washer CC , Spring Washer DD , Nut M6 EE ; see illustration for order.
Assembly instruction
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