Gardenline KT-001 User manual

Assembly
Instructions
KETTLE BBQ TROLLEY

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Overview
2

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Overview
3

Scope of delivery/product components
Before starting to assemble, please check that all parts mentioned on the parts list
are in the packaging. Unwrap all packaging materials and place components on top
of carton box or on a clean floor to prevent it from scratching. When assembling,
tighten bolts loosely and after assembly is completed, tighten them fully. Avoid over
tightening of nuts and bolts, this will cause damage to the bolts or other
components of the product. Keep small parts out of reach of children.
Components
1Wheel (×4)
2Front Leg Cover (×1)
3Right Front Leg (×1)
4Rear Leg Cover (×1)
5Left Front Leg (×1)
6Table support (×1)
7Storage Support (×2)
8Storage Net (×2)
9Hook Strip (×1)
10 Table Top (×1)
11 Fire Bowl (×1)
12 Ash Catcher Support (×1)
13 Ash Catcher (×1)
14 Bottle Opener (×1)
15 Handle (×1)
16 Heat Shield (×1)
17 Air Vent (×1)
18 Lid (×1)
19 Cooking Grid (×1)
20 Charcoal Grid (×1)
21 Air Supply (×1)
22 U-Profile (×1)
23 Handle (×1)
24 Cover Hinge (×1)
25 Warming Grid (×1)
26 Thermometer (×1)
Connecting elements supplied
27 M6×12 Screw (×10)
28 M6×12 Screw (Black) (×2)
29 Washer Ø16 (×13)
30 M5×10 bolt, Screw (×4)
31 Spring Washer Ø5 (×1)
32 M5×10 Butterfly nut (×1)
33 M5 nut (×3)
34 M6 nut (×8)
35 M6 Butterfly nut (×6)
36 M6×20 Screw (×2)
37 M6×15 Screw (×15)
38 M6×25 Screw (×2)
39 Washer Ø19 (×2)
Scope of delivery/product components
4

Required tools (not included)
Slot or Phillips
screwdriver PH2
40
Wrench size 10mm
42
10
Wrench size 8mm
41
8
Wrench size 17mm
43
17
Scope of delivery/product components
5

Table of content
Overview..................................................................................................................2
Scope of delivery/product components.................................................................4
General information................................................................................................ 7
Reading and storing the assembly instructions............................................................7
Intended use.......................................................................................................................7
Explanation of symbols..................................................................................................... 7
Safety.......................................................................................................................8
Safety notes........................................................................................................................ 8
Assembly instruction............................................................................................. 10
Step 1: Assemble the legs................................................................................................. 11
Step 2: Assemble wheels and storage........................................................................... 12
Step 3: Assemble the handle...........................................................................................14
Step 4: Assemble the bottle opener...............................................................................14
Step 5: Assemble the table top....................................................................................... 15
Step 6: Assemble and fix the fire bowl...........................................................................16
Step 7: Assemble and fix the lid......................................................................................18
Step 8: Assemble the grids..............................................................................................19
Use.......................................................................................................................... 21
The First Time You Grill.....................................................................................................22
Prepare And Light The Barbecue...................................................................................22
Grilling................................................................................................................................22
Refilling charcoal..............................................................................................................23
Cleaning................................................................................................................. 24
Storage...................................................................................................................24
Technical data........................................................................................................ 25
Disposal..................................................................................................................25
Disposing of packaging...................................................................................................25
Product disposal...............................................................................................................25
Table of content
6

General information
Reading and storing the assembly instructions
These assembly instructions are a part of the Kettle BBQ Trolley
(hereinafter simply called "product"). They contain important information
about assembly and use.
Read the assembly instructions carefully, in particular the safety
instructions, before using the product. Failure to follow this assembly instructions
may lead to severe injuries or product damage.
This assembly instructions is based on the standards and regulations that are valid
within the European Union. Outside the EU, please also note the country-specific
directives and laws.
Keep this assembly instructions for future reference. If you pass this product on to a
third party, you must also supply this assembly instructions.
Intended use
The barbecue is exclusively intended for outdoor use to cook, broil or heat food.
It is exclusively intended for private use and not for the commercial sector.
Only use the barbecue as described in these assembly instructions. Any other use is
considered improper and may lead to product damage or even personal injury. Do
not modify the barbecue. The barbecue is not a toy.
The manufacturer or retailer assumes no liability for damage caused by improper or
incorrect use.
Explanation of symbols
The following symbols are used in these assembly instructions, on the product or on
the packaging.
This symbol provides you with useful additional information on
handling and use.
General information
7

Safety
WARNING! Do not use the barbecue in a confined and/or habitable space e.g.
houses, tents, caravans, motor homes, boats. Danger of carbon monoxide poisoning
fatality.
The following signal words are used in these assembly instructions.
WARNING! This signal symbol/word denotes a hazard with
an average risk level that could lead to death or
severe injury if it is not avoided.
CAUTION! This signal symbol/word denotes a hazard with a
low risk level that could lead to mild or moderate
injury if it is not avoided.
NOTE! This signal word provides a warning about
potential material damage.
Safety notes
General Safety Notes
-WARNING! This barbecue will become very hot, do not move it during operation.
- Do not use indoors!
- Do not use this grill under any overhead combustible construction.
-WARNING! Do not use spirit or petrol for lighting or re-lighting! Use only
firelighters complying to EN 1860-3!
- Do not use this grill within 1.5 m of any combustible material. Combustible
materials include, but are not limited to, wood or treated wood decks, patios,
and porches.
- Use heat-resistant barbecue mitts or gloves (conforming to EN 407, Contact Heat
rating level 2 or greater) while cooking, adjusting air vents (dampers), adding
charcoal, and handling thermometer or lid.
- Use proper tools, with long, heat-resistant handles.
- Do not use water to extinguish burning fat. Close the lid and air vents to remove
all oxygen from the flame.
Safety
8

- Never dump hot charcoal or ashes where it might be stepped on or be a fire
hazard.
- Never dump ashes or charcoal before they are fully extinguished.
- Allow the barbecue to cool down completely before cleaning it.
- During use, the screw connections can loosen and adversely affect the stability
of the barbecue. Verify the strength of screw connections before each use. If
necessary, tighten all screws again to ensure a firm footing.
Risks for persons
- This barbecue may be used by persons with reduced physical, sensory or mental
abilities or lack of experience or knowledge if they have been supervised or
instructed in the safe use of the appliance and have understood the risks arising.
- Keep packaging film, styrofoam, or small parts away from children. Danger of
suffocation!
-WARNING! Keep children and pets away!
- The barbecue will be hot during cooking, and should never be left unattended.
- Do not wear clothing with loose flowing sleeves while lighting or using the
barbecue.
- Never bend over the hot barbecue during grilling.
- The use of alcohol, prescription, or nonprescription drugs may impair the
consumer’s ability to properly assemble or safely operate the barbecue.
- Never touch metal parts. They may be very hot.
- Touch the barbecue only on the handles.
- The barbecue may have sharp edges where you could cut yourself. Use working
gloves when unpacking, assembling, cleaning and maintaining the barbecue.
Before Use
■Keep the barbecue on a secure, level surface at all times, clear of combustible
material.
■Do not place the barbecue close to entrances or busy areas, such as roads.
■The barbecue must not be transported while it is still hot!
■Do not use the barbecue with liquid fuels.
■Be prepared for a fire or an accident. Always have a fire extinguisher and a first
aid kit ready.
■Max. fuel capacity: 1.5kg of charcoal.
Instructions for lighting
■Build a pyramid of charcoal in the centre of the charcoal grate and insert a
couple of lighter cubes according to EN 1860-3 within the pyramid.
■Always put charcoal on top of the charcoal (lower) grid. Do not put charcoal
directly in the bottom of the bowl.
■Light the charcoal in an area protected from wind.
■Use a long match or lighter, light the lighter cubes.
■It is recommended that the barbecue be heated up and the charcoal kept red
hot, with the lid on, for at least 30 minutes prior to cooking for the first time.
Safety
9

■After ca. 30 minutes the charcoal is fully lit when it is covered with a coating of
white ash. Then spread the charcoal evenly across the charcoal grid.
■Do not cook before the charcoal has a coating of ash.
Assembly instruction
CAUTION!
Risk of injury!
Some parts of the barbecue might have sharp edges. Touching
these parts can cause cuts.
- Wear protective gloves!
Use the following instructions and graphics to assemble the barbecue:
- Complete each assembly step in the given order. Do not skip any step.
- Do not fully tighten the nuts and bolts before assembling all the parts.
At least two adults are required to assemble the barbecue
Wear protective gloves during assembly.
Before starting assembly, familiarise yourself with the individual parts.
Step 1: Assemble the legs....................................................................................... 11
Step 2: Assemble wheels and storage................................................................... 12
Step 3: Assemble the handle................................................................................. 14
Step 4: Assemble the bottle opener......................................................................14
Step 5: Assemble the table top..............................................................................15
Step 6: Assemble and fix the fire bowl..................................................................16
Step 7: Assemble and fix the lid............................................................................ 18
Step 8: Assemble the grids.................................................................................... 19
Safety
10

Step 1: Assemble the legs
1
40
27
69
27
1. First take the table support 6and place it, upside down, on a clean and
smooth surface.
2. Attach the hook strip 9on the front-side with two screws 27 (M6x12).
(Screwdriver 40 ).
37
3
2
40
5
37
3. Attach the leg modul 3to the bottom of the table (front/right), in the rectangle
provisions. Make sure that the thread inserts are on the inside. Fix it, only loosely,
with two screws 37 (M6x15). (Screwdriver 40 ).
4. Repeat step 3 with leg modul 5(front/left).
5. Attach part 2with the free edge over the front leg right. Fix it with one screw
28 (M6x12 black), a washer 29 (Ø16) and a nut 34 (M6), using a screwdriver 40
and wrench 42 . (See Figure 3).
6. Repeat step 5 with part 4for the back/right position.
7. Tighten the screws you positioned in step 3 and 4.
Legs are assembled.
Assembly instruction
11

Step 2: Assemble wheels and storage
1
4
3
40
2
5
29
34 28
3
42
10
43
17
1. Take all wheels 1(4pcs) and screw them on leg modul 5and on part 2and
4.
Assembly instruction
12

7
4
40
8
5
37
3
2. Attach one of part 7, with holes on the inside, on the leg moduls 3and 5.
Use four screws 37 (M6x15).
3. Attach the two parts 8, put the wire ends into the holes of part 7. Repeat step
2 with the second part 7and four screws 37 (M6x15).
Be sure that all screws are firmly fixed.
4. Turn over the barbecue and put it on the wheels, for further mounting work.
Wheels and storage are assembled.
Assembly instruction
13

Step 3: Assemble the handle
5
40
38
6
39 22
23
14
27
1. On the top / right position (inside the barbecue) attach the U-profile, using two
screws 38 (M6x 25) and washers 39 (Ø19).
2. Attach handle 23 on the outside and fasten the screws.
3. Tighten the screws as necessary.
The handle is attached.
Step 4: Assemble the bottle opener
1. Attach the bottle opener 14 to the right front leg with two screws 27 (M6x12).
The bottle opener is attached.
Assembly instruction
14

Step 5: Assemble the table top
6
10
6
35
1. Position the table top 10 on the table support. Check the studs (screws) are in
the provided holes.
2. Use four butterfly nuts 35 (M6) and secure the table top to the table support.
3.Tighten the butterfly nuts as necessary.
Table top is assembled.
Assembly instruction
15

Step 6: Assemble and fix the fire bowl
7
40
37
6
11
29
1. Take the fire bowl 11 and position it into the hole. Make sure the holes in the fire
bowl are aligned with the holes on the table.
2. Attach the fire bowl 11 to the table 6with three screws 37 (M6x15) including
washers 29 (Ø16).
Assembly instruction
16

8
40
30
11
33
12
41
8
3. Mount the ash catcher support 12 underneath the fire bowl 11 . Use three
screws 30 (M5x10) and nuts 33 (M5). Align the holes on the fire bowl with the
holes on the ash catcher.
4. Lay the air supply 21 into the bottom/middle of fire bowl 11 . See step 7, figure 9.
The fire bowl is assembled and fixed.
Assembly instruction
17

Step 7: Assemble and fix the lid
26
9
40
41
10
21
34
29
27
35
29
36
18 32
31
17
30
16
15
24
1. Take the handle 15 , the heat shield 16 and the lid 18 . Use two screws 36
(M6x20), washers 29 (Ø16) and butterfly nuts 35 (M6) to fix the handle on lid.
The handle is fixed on the lid.
2. The air vent 17 has to be mounted with the screw 30 (M5x10), the spring
washer 31 (Ø5) and a butterfly nut 32 (M5).
3. Insert the screw across the air vent, the lid, and the spring washer and fix it with
the butterfly nut in only moderate manner.
Check the air vent for turnability.
The vent control is now well mounted and ready for use.
4. Put the thermometer 26 into the front hole on the lid 18 . Inside assemble the
spring-parts on the thermometer with the butterfly nut.
Assembly instruction
18

The thermometer is assembled.
5. Take the cover hinge 24 and four screws 27 (M6x12), washers 29 (Ø16) and
nuts 34 (M6). Position the hinge on the back/outside of the fire bowl. Put the
screws and washers on the inside and fix it with the nuts on the outside.
6. Attach the lid to the hinge with two screws 27 (M6x12), washers 29 (Ø16) and
nuts 34 (M6). Put the screws and washers on the inside of the lid and fix them
with the nuts on the outside.
The lid is assembled and fixed.
Step 8: Assemble the grids
10
20
19
1. The smallest grid is the charcoal grid 20 . This is the lowest grid in the fire bowl.
Assembly instruction
19

2. The second grid, cooking grid 19 , is on diameter the biggest one and has two
handles. This is correct positioned on the top edge of the fire bowl.
3. The third grid, warming grid 25 , is the top one. It is positioned with the rounded
side to the back and the two pins into the holes of the lid and the other two pins
into the holes of the fire bowl. See figure 11.
The grids are positioned.
11
12
25
13
4. Slide the ash catcher 13 on the ash catcher support 12 underneath the fire
bowl.
Assembling of the Kettle BBQ Trolley is finished.
Assembly instruction
20
Table of contents
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