Gasmate RIO BBQ User manual

02772 06/11
Important: Retain these instructions for future use
Model No. G2006C
Product Features:
• Portabledesignenablesuseat
 home,picnicsorcamping
• Canbeusedonthestandoran
 outdoortable
• Roasthoodfeaturesheatgaugeand
 cooltouchhandle
• Easyclean,non-stickcooking
surface
• Easydrainatandribbedhotplates
 forhealthiercooking
• Standfeatureslockingsafetyclip
• Powerful11MJ/hstainlesssteel
 burnerwithrotaryignitionand
 netemperatureadjustment
 control
• Completewithhoseandregulator
• Operatesonpropanegas
• Foroutdooruseonly
• AGAcertied

2
3
Gas Installation Codes
•Appliancesmustbeusedinaccordancewiththe
 installationrequirementsofyourgassupply
 authority,ortheAustralianStandard
 AS/NZS5601.
•Appliancesforusewithbottledgasarelabelled
 ‘propanegas’.
Clearances
MinimumClearancesfromcombustiblematerials
mustbe:
Rear-300mmSides-300mmAbove-300mm
Hose & Regulator Safety
Theregulatorandhoseassemblysuppliedwiththe
appliancearesuitableforpropanegasonly.
Agasregulatoradjustedtohaveanoutlet
pressureof2.75kPAissuppliedforconnectionto
thepropanegascylinder.Thepressureregulator
andhoseassemblysuppliedwiththeappliance
mustbeused.Replacementpressureregulators
andhoseassembliesmustbethosespeciedby
theappliancemanufacturer.
Whenconnectingthehoseandregulatorassembly
tothegascylinder,takecaretoavoidunnecessary
twistingorkinkingoftheexiblehose.
Aftertheassemblyhasbeensecured,turnonthe
gasandcheckforleaksbybrushingasoapand
watersolutionoverallconnections.
Ifyouareunabletocorrecttheleakbytightening
theconnections,turnoffthegasandcontactthe
supplierimmediately.
Alwaysensuretheapplianceiskeptawayfrom
ammablematerialsandthegascylinderclear
ofanyheatsource.Whenchangingoverfrom
anemptygascylindertoafullonemakesure
thisprocedureiscarriedoutinaamefree
atmosphere.
Specications
Specicationscanbefoundonthedatalabel
attachedtothebody.Hoseconnectionthreadis
5/8-18”UNF.
GENERAL INFORMATION
Section Page
Generalinformation 3
Warnings 4
Assemblyandlightingprocedure 5
Operatingprocedure 6
Careandmaintenance 7
BBQcomponentsandassembly 8
Safelocations 10
Warranty 11
CONTENTS

2
3
GENERAL INFORMATION
Gas Cylinder Use & Safety
Thisapplianceshallonlybeusedwithapropane
gascylindercertiedtoAS2469.
ITMAYBEHAZARDOUSTOATTEMPTTOFIT
OTHERTYPESOFGASCONTAINERS.
Gascylindersshouldbestoredoutdoorsinawell
ventilatedareaoutofreachofchildren.Anyindoor
storageshallcomplywithAS/NZS1596.
Onlyusethehoseassemblyassuppliedwiththis
applianceforconnectiontothecylinder-DONOT
USEADAPTORS.
Maximumhoselengthis100cm.
Afteruse,turnthegascylindervalveoff,waitfor
theametogoout,andthenturntheappliance
controlvalveoff.
Avoidtwistingorkinkingtheexiblehose.
Ifthereisaleakonyourappliance(smellofgas)
immediatelyattempttoturnoffthecylindervalve.
Removetheappliancetoawellventilatedlocation
awayfromanyignitionsource.Checkforleaks
usingsoapywater.Donottrytodetectleaksusing
aame.
Ifyoustoreyourapplianceindoors,ALWAYS
disconnectthecylinderrstandstoreitsafely
outside.Cylindersmustbestoredoutdoorsina
wellventilatedareaoutofreachofchildren,and
mustnotbestoredinabuilding,garageorany
otherenclosedarea.
Location of your Appliance
DONOTuseyourapplianceingarages,porches,
sheds,breezeways,orotherenclosedareas.Your
barbecueistobeusedOUTDOORS.Theappliance
isnotintendedtobeinstalledinoronrecreational
vehiclesand/orboatsandshouldnotbeplaced
underanysurfacethatwillburn.Donotobstruct
theowofcombustionandventilationairaround
theouterhousing.
Protect Children
Keepchildrenawayduringuseanduntilappliance
hascooledafteryouhavenished.Donotallow
childrentooperateappliance.
Alwaysensurethatnosportingorphysical
activitiesarecarriedoutincloseproximitytothe
applianceduringuseandwhilestillhot.
General Assembly
Removethebarbecueandcomponentsfrom
thepackingcarton.Checkagainstpartslistand
laycomponentsoutwithineasyreach.Donot
throwthecartonaway,unfoldatanduseasa
protectiveworksurface.Contactyoursupplierfor
replacementpartsifnecessary.
Check Barbecue for any Damage
Beforeattemptingtoassembleyourbarbecue,it
isadvisabletocheckthatallthenecessaryparts
havebeenincludedusingthelistonpage8.
Inspectbarbecuepartsasyouproceed.Contact
yoursupplierforassistanceregardingreplacement
ofanydamagedormissingparts.Donotassemble
oroperateabarbecuethatappearsdamaged.
Barbecuesforusewithgascylindersarelabelled
‘propanegas’.Checklabellingatgasconnectionon
yourbarbecue.

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5
WARNING
USE OUTDOORS ONLY
• Readtheseinstructionscarefully.
Familiarise yourself with the appliance
before connecting it to its gas container.
Keep these instructions for future
reference.
 • Failuretocomplywiththeseinstructions
 couldresultinareorexplosionwhichcould
 causeseriousbodilyinjury,deathorproperty
 damage.
 • Turnoffgassupplyatthecylinderafteruse.
 • Partssealedbythemanufacturerortheir
 agentmustnotbemanipulatedbytheuser.
 • Donotmodifythisappliance.
 • Neveroperatethisappliancewithout
 aregulator.
 • Ensurethegashoseisnotincontactwith
 theappliance.
If you smell gas:
 1.Shutoffgastotheapplianceatitssource,
 ifpossible.
 2.Extinguishanyopename.
 3.Openhood.
 4.Ifodourcontinues,immediatelycallyour
 gassupplierorredepartment.
 • Important:Theappliancecontrolknobs
 mustbeinthe‘OFF’positionbeforeopening
 thecylindervalve.
 • Onlyuseinwellventilatedareas.
 •
Carbon monoxide hazard: Thisappliance
 canproducecarbonmonoxidewhichhas
 noodour.Usingitinanenclosedspace(for
 example:caravan,tent,car,mobilehome)
 maycausedeath.
 •Thisappliancemustnotbeusedindoors.
•Donotstoreorusepetrolorother
ammableliquidsinthevicinityofthis
oranyotherappliance.
•Donotstoreemptyorfullsparegas
cylindersnearthisoranyotherappliance.
•Keepthegashoseawayfromhotsurfaces
andprotectfromdrippinggrease.Visually
inspect the hose prior to each use for
cracks,excessivewearorotherdamage.
Replacethehoseifnecessary.
•Nevertestforgasleakswithalitmatch
oropename.Neverlightwiththedoor
closedorbeforecheckingtoensurethe
burnertubeisfullyseatedovergasvalve
orice.
•Neveralterormodifytheregulatororgas
supplyassembly.
•Ensuretheapplianceissetuponalevel
andstablesurface.
•Donotmovethisapplianceduringuseor
whenhot.Removedriptraybeforemoving.
•Accessiblepartsmaybeveryhot.
•Keepyoungchildrenaway.
•Alwaysuseprotectivegloveswhenhandling
hotcomponents.
•Checkthatthesealsbetweentheappliance
andthegascylinderareinplaceandingood
conditionbeforeconnectingthegascylinder.
•DONOTUSEthisapplianceifithasdamaged
orwornseals.
•DONOTUSEthisapplianceifitisleaking,
damagedordoesnotoperateproperly.
•Duringusethesideandtopsurfaceswillbe
HOT.
Nominal Hourly Gas Consumption
Gas
Type
Injector
Size
Total Gas Consumption
MJ/h
Gas Pressure
kPa
Propane 0.97mm 11MJ/h 2.75kPa

4
5
GENERAL ASSEMBLY
Connecting & Disconnecting to
the gas source
Check:
1.Thecylinderislled.Asloshingsoundwillbe
 heardwhenshaken.
2.Theburnercontrolisinthe‘OFF’position.
Connecting:
1.Ensurecylindervalveisinitsfulloffposition.
2.Checkforanydamagetoeitherthecylinder
 connectionorthehose.NEVERattempttouse
 damagedequipment.
3.Ensureburnercontrolisinthe‘OFF’position.
4.Whenconnectingthehosetothecylinder
 tightenthenuttoapositivestopbyhand
 orspannerdependingonthetypeoftting.
5.Opencylindervalveandleaktestall 
 connectionswithasoapywatersolution.
 Ifaleakisfound,turncylindervalveoffand
 retightentheconnection.
Disconnecting:
1.Ensuretheburnercontrolisinthe‘OFF’
 position.
2.Ensuregascylindervalveisinthefulloff
 position.
3.Forstorageandcylinderexchange,disconnect
 hoseatthecylinderonly.DONOTdisconnect
 hosefromappliance.
Problem Possible Reason Solution
Burner will not ignite Valveoncylinderisclosed Openvalveoncylinder
Controlknobisclosed Turnknobtohighwhenlighting
Ignitorisfaulty Usealongbarbecuematch
Food is not cooking or
is taking too long
Burnerhasgoneout Checkthatthegasbottleisnot
emptyandre-ignitetheburner
Cookingsurfacewasnotgiven
enoughtimetowarmupbefore
thefoodwasapplied
Removethefoodandgivethe
burnertimetowarmthecooking
surface(5-10minutes)
Thereistoomuchfoodonthe
cookingsurface
Cooksmallerportions
Burner operation
LIGHTING PROCEDURE
Burner Operation &
Ignition System Check
1.Withcylindervalvein‘OFF’positionpushand
 turncontrolknobanti-clockwiseuntilthecontrol
 knobclicks.Repeatactionandcheckfor
 sparkingattheburner.
2.Ifsparkisnotevidentattheburnerignition
 point,checkthattheignitionleadisrmly
 attachedtothecontrolandsparkertip.
3.Withsparkingestablishedturnthecylinder
 valve‘ON’.Thehoodmustalwaysbeinthe
 openpositionforlighting.Pushandturnthe
 controlknobanti-clockwiseto‘HIGH’.
4.Iftheburnerfailstolightafterseveralattempts
 turnoffgassupplyatcylinderandinspectfor
 obstructionstogasow.
Ifre-ignitionisnecessarywhiletheapplianceis
stillhot,youmustwaitforaminimumof
5minutesbeforecommencingtore-ignite
(thisallowsaccumulatedgasfumestoclear).

6
7
OPERATING PROCEDURE
Cooking Surface
Duetothenon-stickcookingsurface.DONOTuse
sharpormetallicobjectsastheywillscratchthe
surfacenish.
Preheating
Itmaybenecessarytopreheattheappliancefor
atleast15minutesbeforecookingcertainfoods,
dependingonthetypeoffoodandthecooking
temperature.Foodthatrequiresalowcooking
temperature,needsashorterperiodofpreheating
Cooking Temperatures
‘HIGH’setting-Usethissettingonlyforfastwarm
upandforsearingsteaksandchops.Rarely,if
ever,doyouusethe‘HIGH’settingforextended
cooking.
‘MEDIUM’setting(mid-waybetween‘HIGH’
and‘LOW’).Usethissettingformostgrilling,and
forcookinghamburgersandvegetables.
‘LOW’setting-Usethissettingwhencookingvery
leancutssuchassh.
Thesetemperaturesvarywithoutsidetemperature
andtheamountofwind.
IMPORTANT
•Beforeconnectinganddisconnectingtogas
source,makesureburnercontrolis
in‘OFF’position.
•Caution:Whentheapplianceisnotinuse,
thegasmustbeturnedoffatthecylinder.
 Donotmovethestandwhilebarbecueisin
operation.
•Important:Theappliancecontrolknobmust
beinthe‘OFF’positionbeforeopeningthe
cylindervalve.
•Neverusevolcanicrock,heatbeadsorother
material.
•Checkperformanceofburnerpriorto
installingbarbecueplates.
•Donotsmokewhenattemptingtoignite
burner.
•Alwaysuseprotectivegloveswhenhandling
hotcomponents.
•Donotleavetheapplianceunattendedwhen
alight.
•Thelidmustbeintheopenpositionfor
lighting.
•Note: Ifforsomereason,ignitorfailsto
produceasparkattheelectrode,appliance
canbelitbyalongbarbecuematch.Insert
matchintomatchholderwhichishangingby
achainatfrontofbarbecue.Withhoodopen
insertintotheholeontheleftatthefront
ofbarbecueandturngascontrolto‘HIGH’.
Burnerignitioncanbecheckedthroughthis
hole.
Roasting
Forbestresultswhenroastingtheburnershould
beusedonthelowtomediumsetting.
Adjustthecontrolknobtomaintainthe
temperaturearoundthemediummark
(approx.200oto 230o).
Approximate Cooking Time
Thetablebelowshowsapproximatecookingtimes
withthecontrolsetto‘MEDIUM’temperature.
Barbecue Roasts Minutes
Chicken&RareBeef
(approx.)
45minutesperKg
Beef&MediumLamb
(approx.)
60minutesperKg
Pork&WellDoneBeef/
Lamb(approx.)
75minutesperKg

6
7
CARE & MAINTENANCE
Care & Maintenance
Aswithallappliances,propercareand
maintenancewillkeepthemintopoperating
conditionandprolongtheirlife.Yournewgas
barbecueisnoexception.Byfollowingthese
cleaningproceduresonatimelybasis,your
barbecuewillbekeptcleanandworkingproperly
withminimumeffort.
Spidersandsmallinsectsoccasionallyspin
websormakenestsintheburnertubesduring
warehousingandtransit.Thesewebscanleadto
agasowobstructionwhichcouldresultinare
inandaroundtheburnertubes.
Thistypeofreisknownas‘FLASH-BACK’and
cancauseseriousdamagetoyourbarbecueand
createanunsafeoperatingconditionfortheuser.
Althoughanobstructedburnertubeisnottheonly
causeof‘FLASH-BACK’itisthemostcommon
causeandfrequentinspectionandcleaningofthe
burnertubesisnecessary.
Flash-Back
Ifreoccursinandaroundtheburner,
immediatelyturnoffgasatitssourceandturnthe
burnercontrolto‘OFF’,waituntilthebarbecuehas
cooled,thencleantheburnertubesandburner
ports.Theopeningsatthebaseoftheburner
provideairforcombustion,theyshouldneverbe
obstructed.Iftheamebecomessignicantly
orangechecktheseopeningsforablockage.
Service
Thisappliancemustonlybeservicedbyan
authorisedperson.Iftheappliancecannotbe
adjustedtoperformcorrectlyitshouldnotbeused
untilservicedorrepaired.ContactSitroGroup
Australiaforsparepartsandserviceinformation.
WARNING
Bewareofspidersandwasps.Burnertube
shouldbeinspectedandcleanedperiodically.
Toavoidanyare-ups,itisrecommended
thatthedriptraybecheckedandemptied
regularly.Contentsofthedriptraymaybe
veryhotduringcooking.Ifemptiedduring
extendedcookingextremecautionshouldbe
takenanddirectcontactbyhandshouldbe
avoidedatalltimes.Allowtocoolcompletely
beforedisposingofthecontents.

8
9
BARBECUE COMPONENTS
1. BarbecueBody&RoastingHood
2. RightHandPlate(Smooth)
3. LeftHandPlate(Ribbed)
4. DripTray
5. SupportPost
6. IntegratedSideHandlesandLegs
7. Bolts/WingNutsx4
8. FootCrossUpper
9. FootCrossLower
10.WingScrewsx3
11.RegulatorandHoseAssembly
12.CylinderRetentionCord
2
3
4
5
8
9
10
1
11
12
6
7
NOTE
Removeanytransitprotectionmaterial.
FRONT

8
9
figure 2
figure 3
figure 4
figure 5
figure 6
BARBECUE ASSEMBLY
1. Attachandtightenlowerfootcrosstoupper
footcrosswithwingscrewsprovided.Ensure
thefeetareorientedasshownduringuse.
(seeg.1)
2. Fittheslottedendofsupportpostintothe
footcrossopening,pressrmlyandsecure
withwingscrew.
3. Fithandleswithboltsandwingnutssupplied.
(seeg.2)
4. Fitbarbecuetotopofsupportpost,attach
barbecuewithlockingsafetycliponsupport
post.(seeg.3).Theintegratedsidehandles
andlegsallowuseonanoutdoortabletop.
Simplyliftthebarbecueoffthesupportstand.
5. Attachdriptraytorearcentreofbarbecue.
(seeg.4)
6. Fitthelefthand(ribbed)cookingplatetothe
leftsideofbarbecue,ensuringthatthegrease
outletopeningissituatedoverthedriptray.
(seeg.5)
7. Fittherighthand(smooth)platetotheright
sideofbarbecue,ensuringthattheedgeof
theplatetsoverthelefthandplate.
(seeg.6)
8. Connecttheregulatortothegascylinderand
leaktestwithasoapywatersolution.Attach
thecylinderretentioncordtothegascylinder
handleasshown.(seeg.5)
figure 1
FRONT

10
11
SAFE APPLIANCE LOCATIONS
Thisapplianceshallonlybeusedinanabove
groundopen-airsituationwithnaturalventilation,
withoutstagnantareas,wheregasleakageand
productsofcombustionarerapidlydispersedby
windandnaturalconvection.
Any enclosure in which the appliance is used
shall comply with the following:
Anenclosurewithwallsonallsides,butatleast
onepermanentopeningatgroundlevelandno
overheadcover(seeExample1).
Withinapartialenclosurethatincludesan
overheadcoverandnomorethantwowalls
(seeExample2&3).
Within a partial enclosure that includes an
overhead cover and more than two walls, the
following will apply:
atleast25%ofthetotalwallareaiscompletely
open,andatleast30%oftheremainingwallarea
isopenandunrestricted(seeExample4&5).
In the case of balconies, at least 20% of the
total wall area shall be and remain open and
unrestricted.
DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS
Thefollowingguresarediagrammaticrepresentationsofoutdoorareas.Rectangularareashavebeen
usedinthesegures–thesameprinciplesapplytoanyothershapedarea.