GE Ecomagination AF-600 FP Operating instructions

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible
contingency to be met in connection with installation, operation or maintenance. Should further information be
desired or should particular problems arise which are not covered suciently for the purchaser’s purposes, the
matter should be referred to the GE company.
AF-600 FP are trademarks of the General Electric Company.
GE
41 Woodford Avenue
Plainville, CT 06062
www.geindustrial.com/drives
130R0359 *MG11S502* DET-620D
GE
Industrial Solutions
AF-600 FPTM
Fan & Pump Drive
Programming Guide
AF-600 FPTM Fan and Pump Drive Programming Guide DET-620D

Contents
1 Introduction
4
1.1 Software Version 4
1.2 Copyright, Limitation of Liability and Revision Rights 4
1.3 Approvals 4
1.4 Symbols 4
1.5 Denitions 4
1.5.1 Frequency Converter 4
1.5.2 Input 5
1.5.3 Motor 5
1.5.4 References 5
1.5.5 Miscellaneous 6
1.6 Safety 7
1.7 Electrical Wiring 9
1.7.1 Electrical Wiring - Control Cables 9
2 How to Program
11
2.1 Keypad 11
2.1.1 How to Operate Graphical Keypad 11
2.1.2 Quick Transfer of Parameter Settings between Multiple Frequency Converters 15
2.1.3 Parameter Set-Up 16
2.1.4 Quick Menu Mode 16
2.1.5 Macros 17
2.1.6 Main Menu Mode 21
2.1.7 Parameter Selection 21
2.1.8 Changing Data 21
2.1.9 Changing a Text Value 22
2.1.10 Changing a Group of Numeric Data Values 22
2.1.11 Value, Step-by-step 22
2.1.12 Read out and Programming of Indexed Parameters 22
2.1.13 Restore to Default Settings 23
3 Parameter Description
24
3.1 K-## Keypad Set-up 24
3.2 F-## Fundamental Parameters 35
3.3 E-## Digital In/Outs 43
3.4 C-## Frequency Control Functions 53
3.5 P-## Motor Data 57
3.6 H-## High Perf Parameters 62
3.7 AN-## Analog In/Out 69
3.8 SP-## Special Functions 76
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3.9 O-## Options/Comms 81
3.10 AO-## Analog I/O Options 89
3.11 DN-## DeviceNet 94
3.12 PB-## PROFIdrive 98
3.13 EN-## Ethernet 103
3.14 BN-## BACnet 107
3.15 LN-## - LonWorks 108
3.16 ID-## Drive Information 109
3.17 DR-## Data Readouts 115
3.18 LG-## Logs & I/O Opt. Status 122
3.19 AP-## HVAC Appl. Param. 124
3.20 FB-## Fire/Bypass Operation 138
3.21 T-## Timed Functions 143
3.22 CL-## PID Closed Loop 154
3.23 XC-## Ext. PID Closed Loop 165
3.24 PC-## Pump Controller 173
3.25 LC-## Logic Controller 183
3.26 B-## Braking Functions 194
4 Troubleshooting
197
4.1 Status Messages 197
4.1.1 Alarms and Warnings 197
4.1.2 Alarm Words 200
4.1.3 Warning Words 201
4.1.4 Extended Status Words 202
4.2 Fault Messages 203
5 Parameter Lists
210
5.1 Parameter Options 210
5.1.2 K-## Keypad Set-up 211
5.1.3 F-## Fundamental Parameters 212
5.1.4 E-## Digital In/Outs 213
5.1.5 C-## Frequency Control Functions 214
5.1.6 P-## Motor Data 214
5.1.7 H-## High Perf Parameters 215
5.1.8 AN-## Analog In / Out 216
5.1.9 SP-## Special Functions 217
5.1.10 O-## Options/Comms 218
5.1.11 AO-## Analog I/O Option 219
5.1.12 DN-## DevicNet 220
5.1.13 PB-## Probus 221
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5.1.14 EN-## EtherNet 222
5.1.15 BN-## BACnet 223
5.1.16 LN-## LonWorks 223
5.1.17 ID-## Drive Information 223
5.1.18 DR-## Data Readouts 225
5.1.19 LG-## Logs & I/O Opt. Status 226
5.1.20 AP-## HVAC Appl. Param. 227
5.1.21 FB-## Fire/Bypass Operation 228
5.1.22 T-## Timed Functions 228
5.1.23 CL-## PID Closed Loop 229
5.1.24 XC-## Ext. PID Closed Loop 230
5.1.25 PC-## Pump Controller 232
5.1.26 LC-## Logic Controller 233
5.1.27 B-## Braking Functions 234
Index
235
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1Introduction
1.1 Software Version
AF-600 FP
This guide can be used with all
AF-600 FP frequency converters
with software version 2.4 or later.
The actual software version
number can be read from
parameter ID-43 Software Version.
Table 1.1 Software Version
1.2 Copyright, Limitation of Liability and
Revision Rights
This publication contains information proprietary to GE. By
accepting and using this manual, the user agrees that the
information contained in this is used solely for operating
equipment from GE, or equipment from other vendors if
such equipment is intended for communication with GE
equipment over a serial communication link. This
publication is protected under the Copyright laws of
Denmark and most other countries.
GE does not warrant that a software program produced
according to the guidelines provided in this manual
functions properly in every physical, hardware, or software
environment.
Although GE has tested and reviewed the documentation
within this manual, GE makes no warranty or represen-
tation, neither expressed nor implied, concerning this
documentation, including its quality, performance, or
tness for a particular purpose.
In no event shall GE be liable for direct, indirect, special,
incidental, or consequential damages arising out of the
use, or the inability to use information contained in this
manual, even if advised of the possibility of such damages.
In particular, GE is not responsible for any costs, including
but not limited to those incurred as a result of lost prots
or revenue, loss or damage of equipment, loss of computer
programs, loss of data, the costs to substitute these, or any
claims by third parties.
GE reserves the right to revise this publication at any time
and to make changes to its contents without prior notice
or any obligation to notify former or present users of such
revisions or changes.
It has been assumed that all devices are sitting behind a
rewall that does packet ltering and the environment has
well-implemented restrictions on the software that can run
inside the rewall. All nodes are assumed to be "trusted"
nodes.
1.3 Approvals
1.4 Symbols
The following symbols are used in this manual.
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
NOTICE
Indicates important information, including situations that
may result in damage to equipment or property.
1.5 Denitions
1.5.1 Frequency Converter
I
DRIVE,MAX
Maximum output current.
I
DRIVE, N
Rated output current supplied by the frequency converter.
U
DRIVE, MAX
Maximum output voltage.
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1.5.2 Input
Control command
Start and stop the connected motor with keypad and
digital inputs.
Functions are divided into 2 groups.
Functions in group 1 have higher priority than functions in
group 2.
Group 1 Reset, coast stop, reset, and coast stop, quick stop,
DC brake, stop, the [OFF] key.
Group 2 Start, pulse start, reversing, start reversing, jog,
freeze output.
Table 1.2 Function Groups
1.5.3 Motor
Motor running
Torque generated on output shaft and speed from 0 RPM
to maximum speed on motor.
f
JOG
Motor frequency when the jog function is activated (via
digital terminals).
f
M
Motor frequency.
f
MAX
Maximum motor frequency.
f
MIN
Minimum motor frequency.
f
M,N
Rated motor frequency (nameplate data).
I
M
Motor current (actual).
I
M,N
Rated motor current (nameplate data).
n
M,N
Nominal motor speed (nameplate data).
n
s
Synchronous motor speed
n
s
=2×par .F−04×60s
par .P−01
n
slip
Motor slip.
P
M,N
Rated motor power (nameplate data in kW or hp).
T
M,N
Rated torque (motor).
U
M
Instant motor voltage.
U
M,N
Rated motor voltage (nameplate data).
Break-away torque
Illustration 1.1 Break-away Torque
η
DRIVE
The eciency of the frequency converter is dened as the
ratio between the power output and the power input.
Start-disable command
A stop command belonging to Group 1 control commands
- see Table 1.2.
Stop command
A stop command belonging to Group 1 control commands
- see Table 1.2.
1.5.4 References
Advanced Vector Control
If compared with standard voltage/frequency ratio control,
advanced vector control improves the dynamics and the
stability, both when the speed reference is changed and in
relation to the load torque.
Analog reference
A signal transmitted to the analog inputs 53 or 54 (voltage
or current).
Binary reference
A signal transmitted to the serial communication port.
Preset reference
A dened preset reference to be set from -100% to +100%
of the reference range. Selection of 8 preset references via
the digital terminals.
Pulse reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
Ref
MAX
Determines the relationship between the reference input at
100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value is set in
parameter F-53 Maximum Reference.
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Ref
MIN
Determines the relationship between the reference input at
0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value is set in
parameter F-52 Minimum Reference.
1.5.5 Miscellaneous
Analog Inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are two types of analog inputs:
Current input, 0-20 mA and 4-20 mA
Voltage input, -10 to +10 V DC.
Analog Outputs
The analog outputs can supply a signal of 0-20 mA, 4-20
mA.
Auto tune
Auto tune algorithm determines the electrical parameters
for the connected motor at standstill.
CT Characteristics
Constant torque characteristics used for all applications
such as conveyor belts, displacement pumps and cranes.
Digital Inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
Digital Outputs
The frequency converter features two Solid State outputs
that can supply a 24 V DC (max. 40 mA) signal.
DSP
Digital Signal Processor.
Electronic thermal overload
Electronic thermal overload is a thermal load calculation
based on present load and time. Its purpose is to estimate
the motor temperature.
Intermittent Duty Cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an o-load
period. The operation can be either periodic duty or non-
periodic duty.
Keypad
The keypad makes up a complete interface for control and
programming of the frequency converter. The keypad is
detachable and can be installed up to 3 m from the
frequency converter, i.e. in a front panel with the instal-
lation kit option.
Logic Controller (LC)
The LC is a sequence of user dened actions executed
when the associated user dened events are evaluated as
true by the Logic Controller. (Parameter group LC-##).
lsb
Least signicant bit.
msb
Most signicant bit.
MCM
Short for Mille Circular Mil, an American measuring unit for
cable cross-section. 1 MCM = 0.5067mm
2
.
On-line/O-line Parameters
Changes to on-line parameters are activated immediately
after the data value is changed. Press [OK] to activate
changes to o-line parameters.
Process PID
The PID control maintains the desired speed, pressure,
temperature, etc. by adjusting the output frequency to
match the varying load.
PCD
Process Control Data
Power Cycle
Switch o the mains until display is dark – then turn
power on again.
Pulse Input/Incremental Encoder
An external, digital pulse transmitter used for feeding back
information on motor speed. The encoder is used in
applications where great accuracy in speed control is
required.
RCD
Residual Current Device.
Set-up
Save parameter settings in four Set-ups. Change between
the four parameter Set-ups and edit one Set-up, while
another Set-up is active.
SFAVM
Switching pattern called Stator Flux oriented Asynchronous
Vector Modulation (parameter F-37 Adv. Switching Pattern).
Slip Compensation
The frequency converter compensates for the motor slip by
giving the frequency a supplement that follows the
measured motor load keeping the motor speed almost
constant.
STW
Status Word
Drive Standard Bus
Includes RS-485 bus with drive protocol or MC protocol.
See parameter O-30 Protocol.
Thermistor
A temperature-dependent resistor placed where the
temperature is to be monitored (frequency converter or
motor).
Trip
A state entered in fault situations, e.g. if the frequency
converter is subject to an over-temperature or when the
frequency converter is protecting the motor, process or
mechanism. Restart is prevented until the cause of the
fault has disappeared and the trip state is cancelled by
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activating reset or, in some cases, by being programmed to
reset automatically. Trip may not be used for personal
safety.
Trip Locked
A state entered in fault situations when the frequency
converter is protecting itself and requiring physical
intervention, e.g. if the frequency converter is subject to a
short circuit on the output. A locked trip can only be
cancelled by cutting o mains, removing the cause of the
fault, and reconnecting the frequency converter. Restart is
prevented until the trip state is cancelled by activating
reset or, in some cases, by being programmed to reset
automatically. Trip may not be used for personal safety.
VT Characteristics
Variable torque characteristics used for pumps and fans.
60°AVM
Switching pattern called 60°Asynchronous Vector
Modulation (parameter F-37 Adv. Switching Pattern).
Power Factor
The power factor is the relation between I
1
and I
RMS
.
Powerfactor= 3xUxI
1
cosϕ
3xUxI
RMS
The power factor for 3-phase control:
=
I1xcosϕ1
I
RMS
= I
1
I
RMS
sincecosϕ1 = 1
The power factor indicates to which extent the frequency
converter imposes a load on the mains supply.
The lower the power factor, the higher the I
RMS
for the
same kW performance.
I
RMS
= I
1
2
+I
5
2
+I
7
2
+..+I
n
2
In addition, a high power factor indicates that the dierent
harmonic currents are low.
The frequency converters' built-in DC coils produce a high
power factor, which minimizes the imposed load on the
mains supply.
1.6 Safety
Safety regulations
•
Disconnect mains supply to the frequency
converter whenever repair work is to be carried
out. Check that the mains supply has been
disconnected and that the necessary time has
elapsed before removing motor and mains supply
plugs. For information about the discharge time,
see .
•
[O] does not disconnect the mains supply and
must not be used as a safety switch.
•
Ground the equipment properly, protect the user
against supply voltage, and protect the motor
against overload in accordance with applicable
national and local regulations.
•
The ground leakage current exceeds 3.5 mA.
Ensure correct grounding of the equipment by a
certied electrical installer.
•
Do not remove the plugs for the motor and
mains supply while the frequency converter is
connected to mains. Check that the mains supply
has been disconnected and that the necessary
time has elapsed before removing motor and
mains plugs.
•
The frequency converter has more voltage
sources than L1, L2, and L3, when load sharing
(linking of DC intermediate circuit) or external 24
V DC is installed. Check that all voltage sources
have been disconnected and that the necessary
time has elapsed before commencing repair work.
For information about the discharge time, see .
Warning against unintended start
1. The motor can be brought to a stop by means of
digital commands, bus commands, references or a
local stop, while the drive is connected to mains.
If personal safety considerations (e.g. risk of
personal injury caused by contact with moving
machine parts following an unintentional start)
make it necessary to ensure that no unintended
start occurs, these stop functions are not
sucient. In such cases the mains supply must be
disconnected.
2. The motor may start while setting the
parameters. If this means that personal safety
may be compromised (e.g. personal injury caused
by contact with moving machine parts), motor
starting must be prevented by disconnection of
the motor connection.
3. A motor that has been stopped with the mains
supply connected, may start if faults occur in the
electronics of the drive, through temporary
overload or if a fault in the power supply grid or
motor connection is remedied. If unintended start
must be prevented for personal safety reasons
(e.g. risk of injury caused by contact with moving
machine parts), the normal stop functions of the
drive are not sucient. In such cases the mains
supply must be disconnected.
4. Control signals from, or internally within, the
drive may in rare cases be activated in error, be
delayed or fail to occur entirely. When used in
situations where safety is critical, e.g. when
controlling the electromagnetic brake function of
a hoist application, these control signals must not
be relied on exclusively.
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WARNING
High Voltage
Touching the electrical parts may be fatal - even after
the equipment has been disconnected from mains.
Also make sure that other voltage inputs have been
disconnected, such as external 24 V DC, load sharing
(linkage of DC intermediate circuit), as well as the motor
connection for kinetic back up.
Systems where frequency converters are installed must, if
necessary, be equipped with additional monitoring and
protective devices according to the valid safety
regulations, e.g law on mechanical tools, regulations for
the prevention of accidents etc. Modications on the
frequency converters by means of the operating
software are allowed.
NOTICE
Hazardous situations shall be identied by the machine
builder/integrator who is responsible for considering
necessary preventive measures. Additional monitoring
and protective devices may be included, always
according to valid national safety regulations, for
example law on mechanical tools, regulations for the
prevention of accidents.
Protection mode
Once a hardware limit on motor current or DC-link voltage
is exceeded, the frequency converter enters Protection
mode. Protection mode means a change of the PWM
modulation strategy and a low switching frequency to
minimise losses. This continues 10 s after the last fault and
increases the reliability and the robustness of the
frequency converter while re-establishing full control of the
motor.
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1.7 Electrical Wiring
1.7.1 Electrical Wiring - Control Cables
Illustration 1.2 Diagram Showing All Electrical Terminals without Options
Long control cables and analog signals may in rare cases and depending on installation result in 50/60 Hz ground loops due
to noise from mains supply cables.
If this occurs, it may be necessary to break the shield or insert a 100 nF capacitor between shield and chassis.
The digital and analog inputs and outputs must be connected separately to the common inputs (terminal 20, 55, 39) of the
frequency converter to avoid ground currents from both groups to aect other groups. For example, switching on the
digital input may disturb the analog input signal.
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Input polarity of control terminals
Illustration 1.3 PNP Source
Illustration 1.4 NPN (Sink)
NOTICE
Control cables must be screened/armoured.
Illustration 1.5 Control Cables
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2HowtoProgram
2.1 Keypad
2.1.1 How to Operate Graphical Keypad
The keypad is divided into 4 functional groups:
1. Graphical display with status lines.
2. Menu keys and indicator lights (LEDs) - selecting
mode, changing parameters, and switching
between display functions.
3. Navigation keys and indicator lights (LEDs).
4. Operation keys and indicator lights (LEDs).
Graphical display
The LCD display is backlit with a total of 6 alpha-numeric
lines. All data is displayed on the keypad, which can show
up to 5 operating variables while in Status mode.
Display lines:
a. Status line
Status messages displaying icons and graphics.
b. Line 1–2
Operator data lines displaying data and variables
dened or selected by the user. Press [Status] to
add 1 extra line.
c. Status line
Status messages displaying text.
Illustration 2.1 LCP
The display is divided into 3 sections:
Top section
(a) shows the status when in Status mode, or up to 2
variables when not in Status mode, and in the case of
alarm/warning.
The number of the active set-up (selected as the active
set-up in parameter K-10 Active Set-up) is shown. When
programming in another set-up than the active set-up, the
number of the set-up being programmed appears to the
right in brackets.
Middle section
(b) shows up to 5 variables with related unit, regardless of
status. In case of alarm/warning, the warning is shown
instead of the variables.
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2
2

Bottom section
(c) always shows the state of the frequency converter in
status mode.
Press [Status] to toggle between 3 status readout displays.
Operating variables with dierent formatting are shown in
each status screen.
Each value/measurement readout parameter selected in
parameter K-20 Display Line 1.1 Small to
parameter K-24 Display Line 3 Large has its own scale and
number of digits after a possible decimal point. Larger
numeric values are displayed with few digits after the
decimal point.
Ex.: Current readout
5.25 A; 15.2 A 105 A.
Status display I
This readout state is standard after start-up or restore.
Press [INFO] to obtain information about the value/
measurement linked to the displayed operating variables
(1.1, 1.2, 1.3, 2, and 3).
See the operating variables shown in the display in
Illustration 2.2. 1.1, 1.2, and 1.3 are shown in small size. 2
and 3 are shown in medium size.
Illustration 2.2 Example of Status Display I
Status display II
See the operating variables (1.1, 1.2, 1.3, and 2) shown in
the display in Illustration 2.3.
In the example, speed, motor current, motor power, and
frequency are selected as variables in the rst and second
lines.
1.1, 1.2, and 1.3 are shown in small size. 2 is shown in
large size.
Illustration 2.3 Example of Status Display II
Status display III
This state displays the event and action of the Logic
Controller.
Illustration 2.4 Example of Status Display III
Display contrast adjustment
Press [Status] and [
▲
] for darker display.
Press [Status] and [
▼
] for brighter display.
Illustration 2.5 Display Sections
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Indicator lights (LEDs)
If certain threshold values are exceeded, the alarm and/or
warning LED lights up. A status and alarm text appear in
the display.
The On LED is activated when the frequency converter
receives power from mains voltage, a DC bus terminal, or a
24 V external supply. At the same time, the backlight is on.
•
Green LED/On: Control section is working.
•
Yellow LED/Warn.: Indicates a warning.
•
Flashing Red LED/Alarm: Indicates an alarm.
Illustration 2.6 Indicator Lights
Keys
Menu keys
The menu keys are divided into functions. The keys below
the display and indicator lights are used for parameter set-
up, including selection of display indication during normal
operation.
Illustration 2.7 Menu Keys
[Status]
[Status] indicates the status of the frequency converter
and/or the motor. 3 dierent readouts can be selected by
pressing the [Status] key:
•
5-line readouts.
•
4-line readouts.
•
Logic Controller.
Press [Status] to select the display mode or for changing
back to Display mode from either Quick Menu mode, Main
Menu mode, or Alarm mode. Also press [Status] to toggle
between single or double readout mode.
[Quick Menu]
[Quick Menu] allows quick set-up of the frequency
converter. The most common functions can be
programmed here.
The Quick Menu consists of
•
Quick Start
•
Fan Macros
•
Pump Macros
•
Compressor Macros
•
Closed Loop
•
Parameter Data Check
•
Trendings
The Function Set-up provides quick and easy access to all
parameters required for most applications including:
•
Most VAV and CAV supply and return fans.
•
Cooling tower fans.
•
Primary, secondary, and condenser water pumps.
•
Other pump, fan, and compressor applications.
Among other features, it also includes parameters for
selecting which variables to display in the keypad: digital
preset speeds, scaling of analog references, closed loop
single-zone and multi-zone applications, and specic
functions related to fans, pumps, and compressors.
The Quick Menu parameters can be accessed immediately
unless a password has been created via:
•
Parameter K-60 Main Menu Password.
•
Parameter K-61 Access to Main Menu w/o Password.
•
Parameter K-65 Quick Menu Password.
•
Parameter K-66 Access to Quick Menu w/o
Password.
It is possible to switch directly between Quick Menu mode
and Main Menu mode.
[Main Menu]
Press [Main Menu] to program all parameters. The main
menu parameters can be accessed immediately unless a
password has been created via:
•
Parameter K-60 Main Menu Password.
•
Parameter K-61 Access to Main Menu w/o Password.
•
Parameter K-65 Quick Menu Password.
•
Parameter K-66 Access to Quick Menu w/o
Password.
For most applications, it is not necessary to access the
main menu parameters. Instead, the Quick Menu, Quick Set-
up and Function Set-up provide the simplest and quickest
access to the most required parameters.
It is possible to switch directly between Main Menu mode
and Quick Menu mode.
Parameter shortcut can be carried out by pressing [Main
Menu] for 3 s. The parameter shortcut allows direct access
to any parameter.
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2

[Alarm Log]
[Alarm Log] displays an alarm list of the 10 most recent
alarms (numbered A1-A10). To obtain more details about
an alarm, press the navigation keys to manoeuvre to the
alarm number and press [OK]. Information is displayed
about the condition of the frequency converter before it
enters the alarm mode.
The [Alarm Log] key on the keypad allows access to both
alarm log and maintenance log.
[Back]
[Back] reverts to the previous step or layer in the
navigation structure.
Illustration 2.8 Back Key
[Cancel]
[Cancel] cancels the last change or command as long as
the display has not been changed.
Illustration 2.9 Cancel Key
[Info]
[Info] displays information about a command, parameter,
or function in any display window. [Info] provides detailed
information when needed.
Exit Info mode by pressing either [Info], [Back], or [Cancel].
Illustration 2.10 Info Key
Navigation Keys
The 4 navigation keys are used to navigate between the
dierent options available in the Quick Menu, Main Menu,
and Alarm Log. Press the keys to move the cursor.
[OK]
Press [OK] to select a parameter marked by the cursor and
for enabling the change of a parameter.
Illustration 2.11 Navigation Keys
Operation keys
Operation keys for local control are found at the bottom of
the keypad.
Illustration 2.12 Operation Keys
[Hand]
[Hand] enables control of the frequency converter via the
keypad. [Hand] also starts the motor and allows entering
the motor speed data with the navigation keys. The key
can be selected as [1] Enable or [0] Disable via
parameter K-40 [Hand] Button on Keypad.
The following control signals are still active when [Hand] is
activated:
•
[Hand] - [O] - .[Auto]
•
Reset.
•
Coasting stop inverse.
•
Reversing.
•
Set-up select lsb - Set-up select msb.
•
Stop command from serial communication.
•
Quick stop.
•
DC brake.
NOTICE
External stop signals activated with control signals or a
eldbus override a start command via the keypad.
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[O]
[O] stops the connected motor. The key can be selected
as [1] Enabled or [0] Disabled via parameter K-41 [O] Button
on Keypad. If no external stop function is selected and the
[O] key is inactive, the motor can only be stopped by
disconnecting the mains supply.
[Auto]
[Auto] enables the frequency converter to be controlled via
the control terminals and/or serial communication. When a
start signal is applied on the control terminals and/or the
bus, the frequency converter starts. The key can be
selected as [1] Enabled or [0] Disabled via
parameter K-42 [Auto] Button on Keypad.
NOTICE
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand] – [Auto].
[Reset]
Press [Reset] to reset the frequency converter after an
alarm (trip). It can be selected as [1] Enable or [0] Disable
via parameter K-43 [Reset] Button on Keypad.
The parameter shortcut can be carried out by pressing the
[Main Menu] key for 3 s. The parameter shortcut allows
direct access to any parameter.
2.1.2 Quick Transfer of Parameter Settings
between Multiple Frequency
Converters
Once the set-up of a frequency converter is complete,
store the data in the keypad or on a PC via Drive Control
Tool Software DCT 10.
Illustration 2.13 Keypad
Data storage in keypad
NOTICE
Stop the motor before performing this operation.
To store the data in the LCP:
1. Go to parameter K-50 Keypad Copy.
2. Press the [OK] key.
3. Select [1] All to keypad.
4. Press the [OK] key.
All parameter settings are now stored in the keypad
indicated by the progress bar. When 100% is reached,
press [OK].
Connect the keypad to another frequency converter and
copy the parameter settings to this frequency converter as
well.
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Data transfer from keypad to frequency converter
NOTICE
Stop the motor before performing this operation.
To transfer the data from the LCP to the frequency
converter:
1. Go to parameter K-50 Keypad Copy.
2. Press the [OK] key.
3. Select [2] All from keypad.
4. Press the [OK] key.
The parameter settings stored in the keypad are now
transferred to the frequency converter indicated by the
progress bar. When 100% is reached, press [OK].
2.1.3 Parameter Set-Up
The frequency converter can be used for practically all
assignments, thus oering a signicant number of
parameters. The series oers a choice between 2
programming modes - the Quick Menu mode and the Main
Menu mode.
The Main Menu provides access to all parameters. The
Quick Menu takes the user through a few parameters
making it possible to program the majority of applications.
Regardless of the programming mode, parameters can be
changed in both Quick Menu mode and in Main Menu
mode.
2.1.4 Quick Menu Mode
Parameter data
The keypad provides access to all parameters listed in the
Quick Menu. To set parameters pressing [Quick Menu] -
enter or change parameter data or settings in accordance
with the following procedure:
1. Press Quick Menu key then press Quick Start.
2. Press [
▲
] or [
▼
] to nd the parameter to change.
3. Press [OK].
4. Press [
▲
] or [
▼
] to select the correct parameter
setting.
5. Press [OK].
6. To move to a dierent digit within a parameter
setting, use the [
◀
] and [
▶
].
7. Highlighted area indicates digit selected for
change.
8. Press [Cancel] to disregard change, or press [OK]
to accept change and enter the new setting.
Example of changing parameter data
Assume F-07 Accel Time 1 is set to 6 s and you want to
change it to 10 s. Use the following procedure:
1. Press [Quick Menu].
2. Press [
▼
] to select Quick Start.
3. Press [OK].
4. With [
▼
]nd par. F-07 Accel Time 1.
5. Press [OK].
6. Use the arrow keys to change the 6.00 to 10.00..
7. Press [OK].
The drive now accelerates to rated speed in 10 s instead of
6 s.
Do the set-up in the order that the parameters are listed!
Select [Parameter Data Check] to obtain information
about:
•
The last 10 changes. Press [
▲
] and [
▼
] to scroll
between the last 10 changed parameters.
•
The changes made since default setting.
Trendings
Loggings show information about the display line
readouts. The information is shown as graphs.
Only display parameters selected in parameter K-20 Display
Line 1.1 Small and parameter K-24 Display Line 3 Large can
be viewed. Up to 120 samples can be stored in the
memory for later reference.
Ecient parameter set-up for HVAC applications
The parameters can easily be set up for most HVAC
applications only by using the Quick Set-up.
After pressing [Quick Menu], the dierent options in the
Quick Menu are listed.
Example of using the Quick Set-up
Illustration 2.14 Quick Menu View
Access the most important set-up parameters of the
frequency converter via Quick Set-up. After programming,
the frequency converter is ready for operation. The Quick
Set-up parameters are shown in Table 2.1.
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Parameter [Units]
Parameter K-01 Language
Parameter K-02 Motor Speed Unit
Parameter P-02 Motor Power [HP]
1)
[Hp]
Parameter P-07 Motor Power [kW] [kW]
Parameter F-05 Motor Rated Voltage [V]
Parameter F-04 Base Frequency [Hz]
Parameter P-03 Motor Current [A]
Parameter P-06 Base Speed [RPM]
Parameter F-01 Frequency Setting 1
Parameter F-02 Operation Method
Parameter F-07 Accel Time 1 [s]
Parameter F-08 Decel Time 1 [s]
Parameter F-10 Electronic Overload
Parameter F-15 Motor Speed High Limit [Hz]
1)
[Hz]
Parameter F-16 Motor Speed Low Limit [Hz]
1)
[Hz]
Parameter F-17 Motor Speed High Limit [RPM] [RPM]
Parameter F-18 Motor Speed Low Limit [RPM] [RPM]
Parameter H-08 Reverse Lock
Parameter P-04 Auto Tune
Table 2.1 Quick Set-up Parameters
1) The information shown in the display depends on the selections
made in parameter K-02 Motor Speed Unit and
parameter K-03 Regional Settings. The default settings of
parameter K-02 Motor Speed Unit and parameter K-03 Regional
Settings depend on which region of the world the frequency
converter is supplied to, but can be reprogrammed as required.
2.1.5 Macros
The Macros provide quick and easy access to all
parameters required for most HVAC applications including:
•
Most VAV and CAV supply and return fans.
•
Cooling tower fans.
•
Primary pumps.
•
Secondary pumps.
•
Condenser water pumps.
•
Other pump, fan and compressor applications.
How to access Macros - example
1. Turn on the frequency converter (green LED
lights).
Illustration 2.15 Frequency Converter Turned On
2. Press [Quick Menus].
Illustration 2.16 Quick Menu Selected
3. Press [
▲
] and [
▼
] to scroll down to Fan Macros.
Press [OK].
Illustration 2.17 Scrolling to Function Set-up
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Illustration 2.18 Function Set-ups Options
4. Press [
▲
] and [
▼
] to scroll down to nd AP-62
Broken Belt Delay.
Illustration 2.19 General Settings Options
5. Press [OK].
Illustration 2.20 Parameter AN-50 Terminal 42 Output Selected
6. Press [
▲
] and [
▼
] to change the delay time.
Illustration 2.21 Setting a Parameter
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Function Set-ups parameters
The Quick Menu parameters are grouped in the following way:
Fan Macros Pump Macros Compressor Macros
Parameter AP-60 Broken Belt Function Parameter AP-20 Low Power Auto Set-up Parameter H-43 Torque Characteristics
Parameter AP-61 Broken Belt Torque Parameter AP-21 Low Power Detection Parameter F-24 Holding Time
Parameter AP-62 Broken Belt Delay Parameter AP-22 Low Speed Detection Parameter AP-75 Short Cycle Protection
Parameter C-40 Semi-Auto Jump Freq Set-up Parameter AP-23 No-Flow Function Parameter AP-76 Interval between Starts
Parameter H-43 Torque Characteristics Parameter AP-24 No-Flow Delay Parameter AP-77 Minimum Run Time
Parameter AP-22 Low Speed Detection Parameter AP-40 Minimum Run Time Parameter E-51 Terminal 27 Mode
Parameter AP-23 No-Flow Function Parameter AP-41 Minimum Sleep Time Parameter E-52 Terminal 29 Mode
Parameter AP-24 No-Flow Delay Parameter AP-42 Wake-up Speed [RPM] Parameter E-03 Terminal 27 Digital Input
Parameter AP-40 Minimum Run Time Parameter AP-43 Wake-up Speed [Hz] Parameter E-04 Terminal 29 Digital Input
Parameter AP-41 Minimum Sleep Time Parameter AP-44 Wake-up Ref./FB Dierence Parameter E-24 Function Relay
Parameter AP-42 Wake-up Speed [RPM] Parameter AP-45 Setpoint Boost Parameter H-09 Start Mode
Parameter AP-43 Wake-up Speed [Hz] Parameter AP-46 Maximum Boost Time Parameter H-36 Trip Speed Low [RPM]
Parameter AP-44 Wake-up Ref./FB Dierence Parameter AP-26 Dry Pump Function Parameter H-37 Trip Speed Low [Hz]
Parameter AP-45 Setpoint Boost Parameter AP-27 Dry Pump Delay –
Parameter AP-46 Maximum Boost Time Parameter AP-80 Flow Compensation –
Parameter B-10 Brake Function Parameter AP-81 Square-linear Curve Approxi-
mation
–
Parameter B-16 AC brake Max. Current Parameter AP-82 Work Point Calculation –
Parameter B-17 Over-voltage Control Parameter AP-83 Speed at No-Flow [RPM] –
Parameter H-09 Start Mode Parameter AP-84 Speed at No-Flow [Hz] –
Parameter F-24 Holding Time Parameter AP-85 Speed at Design Point [RPM] –
Parameter H-80 Function at Stop Parameter AP-86 Speed at Design Point [Hz] –
Parameter B-00 DC Hold Current Parameter AP-87 Pressure at No-Flow Speed –
Parameter H-08 Reverse Lock Parameter AP-88 Pressure at Rated Speed –
–Parameter AP-89 Flow at Design Point –
–Parameter AP-90 Flow at Rated Speed –
–Parameter H-43 Torque Characteristics –
–Parameter H-09 Start Mode –
Table 2.2 Application Settings
Single Zone Int. Set Point Single Zone Ext. Set Point Multi Zone/Adv
Parameter H-40 Conguration Mode Parameter H-40 Conguration Mode Parameter H-40 Conguration Mode
Parameter CL-12 Reference/Feedback Unit Parameter CL-12 Reference/Feedback Unit Parameter F-01 Frequency Setting 1
Parameter CL-13 Minimum Reference/Feedb. Parameter CL-13 Minimum Reference/Feedb. Parameter C-30 Frequency Command 2
Parameter CL-14 Maximum Reference/Feedb. Parameter CL-14 Maximum Reference/Feedb. Parameter CL-00 Feedback 1 Source
Parameter AN-22 Terminal 54 Low Current Parameter AN-10 Terminal 53 Low Voltage Parameter CL-01 Feedback 1 Conversion
Parameter AN-24 Terminal 54 Low Ref./Feedb.
Value
Parameter AN-11 Terminal 53 High Voltage Parameter CL-02 Feedback 1 Source Unit
Parameter AN-25 Terminal 54 High Ref./Feedb.
Value
Parameter AN-12 Terminal 53 Low Current Parameter CL-03 Feedback 2 Source
Parameter AN-26 Terminal 54 Filter Time
Constant
Parameter AN-13 Terminal 53 High Current Parameter CL-04 Feedback 2 Conversion
Parameter AN-27 Terminal 54 Live Zero Parameter AN-14 Terminal 53 Low Ref./Feedb.
Value
Parameter CL-05 Feedback 2 Source Unit
Parameter AN-00 Live Zero Timeout Time Parameter AN-15 Terminal 53 High Ref./Feedb.
Value
Parameter CL-06 Feedback 3 Source
Parameter AN-01 Live Zero Timeout Function Parameter AN-22 Terminal 54 Low Current Parameter CL-07 Feedback 3 Conversion
Parameter CL-21 Setpoint 1 Parameter AN-24 Terminal 54 Low Ref./Feedb.
Value
Parameter CL-08 Feedback 3 Source Unit
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