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Installation
instructions
36" Rongetop
49-85219 I
06-14 GE
Safety Information
BEFORE YOU BEGIN
Read these instructions completely and carefully.
"IMPORTANT- save these instructions for
local inspector's use.
"IMPORTANT-Observeallgoverning
codes and ordinances.
, Note to Installer - Be sure to leave these
instructions with the Consumer.
, Note to Consumer - Keep these instructions
with your Owner's Manual for future reference.
, Completion Time- 1 to 3 hours.
, Proper installation is the responsibility of
the installer. Product failure due to improper
installation is not covered under the warranty. See
Owner's Manual for warranty information.
AWARNING
This appliance must be properly grounded. Follow
directions in "ElectricSupply"of this manual. Failureto do so
may result in electric shock.
For local service in your area, 1.800.444.1845.
For Service in Canada, call 1.800.561.3344.
For Parts and Accessories, call 1.800.626.2002.
If you received a damaged rangetop, you should
contact your dealer.
In the Commonwealth of Massachusetts:
, This product must be installed by a licensed
plumber or gas fitter.
, When using ball type gas shut off valves, they
shall be T-handle type.
, A flexible gas connector, when used, must not
exceed 3feet.
Vent hood Combinations:
It is recommended that these rangetops be installed
in conjunction with a suitable overhead vent hood.
, Install a hood with at least 1200 CFM above a 48"
wide rangetop.
, Install a hood with at least 600 CFM above a 36"
rangetop.
Due to the high heat capacity of this unit, particular
attention should be paid to the hood and ductwork
installation to assure it meets local building codes.
AWARNING:
Do notinstallthisproductwithan aircurtainhood or
otherrangehoodthatoperatesbyblowingairdown on
thecooktop.Thisairflowmay interferewithoperationof
thegas burnersresultinginfireorexplosionhazard.
Clearancestohorizontalsurfacesabove therange,
measured tothecookingsurfacearebelow.Failureto
comply may result in fire hazard.
, Installations without a hood require 48" minimum
to combustibles.
A custom hood installation with exposed
horizontal combustibles surfaces must have an
Auto-On feature.
For other installations with a hood, refer to
hood installation instructions for specific hood
clearances.
ACAUTION:
These rangetops are extremeiy heavy. Due to the
weight and size of the rangetop and to reduce the
risk of personal injury or damage to the product:
TWO PEOPLEARE REQUIRED FOR PROPER
INSTALLATION.
Ifsold outsidethe U.S.and Canada:
A WARNING: ifyouwish to use this
product with Liquefied Petroleum ILP) gas
containing greater than 10% butane, you must
purchase the butane conversion kit
#WB28K10589. To order, please call
1.888.664.8403 or 1.787.276.4051. Failure to do so
may result in carbon monoxide or fire hazard.
Installation must conform with local codes. In the
absence of local codes, the rangetop must comply
with the National Fuel Gas Code, ANSIZ22].l/
NFPA 54, latest edition and National Electrical
Code ANSI/NFPA 70 latest addition. In Canada,
installation must conform with the current Natural
Gas Installation Code, CAN/CGA-B149.1 or the current
Propane Installation Code, CAN/CGA-B149.2, and
with local codes where applicable. This rangetop has
been design-certified by CSAInternational according
to ANSI Z21.1, latest edition and Canadian Gas
Association according to CAN/CGA-I.1 latest edition.
Leak testing of the appliance shall be conducted
according to the manufacturer's instructions.
Design Information
CONTENTS
Design Information
Hodels Available ......................................................................3
Backsplash Accessories .......................................................3
Product Dimensions and Clearances
for 48" Wide Hodels ...............................................................4
Product Dimensions and Clearances
for 36" Wide Hodels ...............................................................5
Installation Options ...............................................................6
Installation Preparation
Tools and Materials Required ...........................................7
Power Supply Locations .....................................................7
Remove Packaging .................................................................8
Installation Instructions
Step 1, Cut the Countertop Opening ..............................9
Step 2, Install the Rangetop ............................................10
Step 3, Connect Rangetop to Gas ................................10
Step 4, Connect Electrical .................................................11
Step 5, Check Burners .......................................................11
Finalize Installation ..............................................................11
Installation Checklist ...........................................................11
Install the Rangetop Backsplash Accessory ............12
Install the Adjustable
Backsplash Accessory ................................................13, 14
Gas Conversion .............................................................15-17
MODELS AVAILABLE
Rangetops are factory set for natural gas or LP gas.
Order the model for your installation situation.
48" Natural Gas Models:
ZGU484NG - 4 gas burners, grill and griddle
ZGU486NR- 6 gas burners and grill
ZGU486ND- 6 gas burners and griddle
48" LP Gas Models:
ZGU484LG - 4 gas burners, grill and griddle
ZGU486LR- 6 gas burners and grill
ZGU486LD - 6 gas burners and griddle
36" Natural Gas Models:
ZGU364ND- 4 gas burners and griddle
ZGU364NR- 4 gas burners and grill
ZGU366N - 6 gas burners
CGU366S- 6 gas burners
36" LP Gas Models:
ZGU364LD - 4 gas burners and griddle
ZGU364LR- 4 gas burners and grill
ZGU366L- 6 gas burners
BACKSPLASH ACCESSORI ES
All models require 12" minimum clearance to a
vertical combustible surface at the rear. If clearance
is less than 12", the entire surface of the back wall
above the countertop and the full width of the
rangetop must be protected by a backsplash. The
backsplash must be constructed of non-combustible
material, such as metal, ceramic tile, brick, marble
or other stone.
Two Backsplash Accessories Available:
. The 12" high stainless steel backsplash accessory
is available. Use this backsplash in combination
with a custom, non-combustible backsplash built
beyond the 12" height. The combined height of the
backsplash accessory and the custom backsplash
must reach the bottom of a hood, or when there is
no hood, to 48" above the cooking surface.
. An adjustable 30" to 36" high backsplash with shelf
is also available. This backsplash fills in the space
between the top of the rangetop and the bottom
of the hood. The shelf is positioned so that heat
lamps from the bottom of a professional hood are
directed towards the shelf.
12"HighBacksplash
ZX12B48PSS,for 48"wide rangetops
ZX12B36PSS,for 36"wide rangetops
30"to 36"AdjustableHeight
BacksplashWith Shelf
ZXADJB/48PSS,for 48"widerangetops
ZXADJB36PSS,for 36"widerangetops
Design Information
PRODUCT DIMENSIONS AND CLEARANCES FOR 48" MODELS
....... ¸
8-1/2"
Height
Locate gas
inlet on back
wall or on
floor 2" from
back wall.
Universal Utility Locations
AWARNING:
Installations without a hood
require 48" minimum to combustibles
above the rangetop. A custom hood
installation with exposed horizontal
combustible surfaces must have
an Auto-On feature. Refer to hood
installation instructions for specific
hood clearances.
The surface of the entire back wall
above the countertop and below
the hood must be covered with
a non-combustible material such
as metal, ceramic tile, brick, marble
or other stone.
13"
* The opening between a 4" high
backsplash must be 48" to allow the
rangetop to slide back against the wall.
ADDITIONAL CLEARANCES:
Allow 12" minimum clearance to an
adJacent wall on each side.
Working areas adjacent to the rangetop
should have 18" minimum clearance
between countertop and the bottom of
the wall cabinet.
For island installation, maintain 2-1/2
in. minimum from cutout to back edge
of countertop and 3 in.minimum from
cutout to side edges of countertop (see
top view).
48" Minimum 12" Minimum to
to Combustibles , Adjacent Wall
combustible 12" Minimum
material_Each Side
3" IVlin.
Back 2-1/2" Min.
Island
Cutout
Top View
3" Min.
7/8" /2-1/2"
./
12"Minimum to
Combustiblesor 0"
to non-combustible
material abovethe
ng surface
0" el
--Clearanc
48" Min. to
Combustibles
Design Informotion
PRODUCT DIMENSIONS AND CLEARANCES FOR 36" MODELS
35-7/8" Width ............._ _ 27-1/2"p
....... _-_ "_ _. Front ot
..........................u,,nose
__. 111..........
Height
Locate gas
inlet on back
wall or on
floor 2" from
back wall.
Universal Utility Locations
AWARNING
Installations without a hood
require 48" minimum to combustibles
above the rangetop. A custom hood
installation with exposed horizontal
combustible surfaces must have
an Auto-On feature. Referto hood
installation instructions for specific
hood clearances.
The surface of the entire back wall
above the countertop and below the
hood must be covered with a non-
combustible material such as metal,
ceramic tile, brick, marble or other
stone.
* The opening between a 4" high
backsplash must be 36" to allow
the rangetop to slide back against
the wall.
ADDITIONAL CLEARANCES:
Allow 12" minimum clearance to an
adJacent wall on each side.
Working areas adjacent to the rangetop
should have 18" minimum clearance
between countertop and the bottom of
the wall cabinet.
For island installation, maintain 2-1/2
in. minimum from cutout to back edge
of countertop and 3 in.minimum from
cutout to side edges of countertop (see
top view).
13" Max.
18" Min.
l
48" Minimum
to Combustibles
FNon- !2" Minimum
rnateriaJ! EachSide 1/2"
12"Minimum to
Combustibles or 0"
to non-combustible
material above the
cooking surface
3" IVlin.
Back 2-1/2" Min.
t
Island
Cutout
Top View
3" IVlin.
t0" el
Clearanc
48" Min. to
Combustibles
5
Design Information
INSTALLATION OPTIONS
8"
Countertop 8-1/2"
Level Height
Backedge
of chamfer
* Minimum cabinet cutout depth from
the back of the rear trim to the back
finished edge of the control panel -
typically, the minimum cabinet depth
(front to back). Maximum cabinet cutout
depth is 26" minus the countertop
overhang.
.....................................................................................................................................28-13/18" ..................................................................................... _-
ToFront ofControl Knobs
27-1/2" ........................................................................................................................................_-
ToFrontof Bullnose
\
Finished back edge
of control panel
/
** 26" .........................................................
1/2"
Countertop
Level.........
_, t3/32"
.......1-3/16"
1-1/32"
ToPipeStub
Center
26-3/4" ................................................................................................................................................._-
TOFront of Control Panel
t Includethe overhang ofthe reartrim when countertop continuesbehindthe product.
Theoverhang isdecorativeonly.Theweight of the rangetop isfully supported by the sidetrims.
** Maximum countertop cutout depth
from the back of the rear trim
to the back edge of chamfer at the
sides of the control panel - typically,
the maximum countertop cutout depth
(front to back). Minimum countertop
cutout depth is25-1/4".
Rangetop Rangetop
1/2" Above Adjacent 1/2" Above Adjacent
Countertops Countertops
Control panel projects forwards from
standard depth cabinets. Front of deep cabinets can align with control
panel beveled edge.
Installation Preparation
TOOLS REQUIRED
Saber Saw
Measuring Tape
Carpenter's Square
Safety Glasses
Phillips #2
Screwdriver
Level
Drill and
Appropriate Bits
Adjustable Wrench
1/4" Driver or
Wrench
Hand Truck
MATERIALS PROVIDED
Hold-Down Regulator
Strap
MATERIALS REQUIRED (not provided}
Joint Pipe Fittings Shut-Off
Sealant Valve
5-foot maximum length, 5/8" O.D. CSA-approved
flexible metal gas supply
(3-foot maximum length in Massachusetts only)
NOTE: Purchase new flexible line; do not use
previously used flexible gas line.
POWER SUPPLY LOCATIONS
Gas Supply:
• The natural gas models are designed to operate at 5"
water column pressure. For proper operation, the
pressure of the natural gas supplied to the regulator
must be between 7" and 13" water column.
• The LP models are designed to operate at 10" water
column pressure. For proper operation, the pressure
of the LPgas supplied to the regulator must be between
11" and 13"water column.
• Locate the pipe stub on the back wall or floor
(see"Product Dimensions and Clearances"). Use S-foot
maximum length, 5/8" O.D.flexible gas supply line
(3-foot in Massachusetts).
• Install a manual shut-off valve in the gas line
(not provided), in an easily accessible location. Make sure
the homeowner knows where and how to shut off the gas
supply to the rangetop.
Electric Supply:
These rangetops must be supplied with 120 volt, 60 Hz.,
and connected to a dedicated, properly grounded branch
circuit protected by a 15 amp circuit breaker or time
delay fuse.
The power cord of this appliance isequipped with a
three-prong (grounding) plug which mates with a standard
three-prong grounding wall receptacle to minimize the
possibility of shock hazard from this appliance.
If the electrical service provided does not meet the above
specifications, it is recommended that a licensed electrician
install an approved outlet.
DO NOT,UNDERANY
CIRCUMSTANCES,CUT
ORREMOVETHETHIRD
(GROUND)PRONGFROiVl
THE POWERCORD.
DO NOTUSEAN EXTENSION
CORDWITH THISAPPLIANCE.
• Locate the electric supply
within the area shown or
ReceptacleBoxCoverPlate....
ThreeProngPlug
"\
__ihr Pr n R t
within reach of the rangetop's four-foot power cord.
• To avoid tangling cord with items stored in the cabinet,
locate the receptacle on rear wall, inside the cabinet.
Installation Preparation
REMOVE PACKAGING
ACAUTION
Stand dear. The ends of the cut metaJ banding may
snap toward you.
,Cut the metal banding.
,Remove packaging tape and foam.
Dispose of packaging materials properly.
,Remove grill/griddle covers, grill grate and burner
grates.
,Lift out cast-iron griddle flue cover, grease
troughs and pads.
,Cut the ties holding the grill grate to the grill frame.
Griddle Flue Cover
Ties Grease Troughs
, Lift off burner caps and remove foam pad,
then lift off burner heads and remove foam pad.
Remove Foam Pads ......
Installation
STEP 1
Allow Additional
ClearanceBelow
the RangetopBurner
Boxfor the Regulator
andGasConnections
CUT THE COUNTERTOP OPENING
Avalable, .} 30"
asn ............ ,, to36"
BackSpl 12 I
Allow Additional
ClearanceBelow
the RangetopBurner
Boxfor the Regulator
andGasConnections
48" wide models are designed to fit in 48" or wider base cabinets
Measure carefully when cutting the countertop.
Make sure sides of the opening are parallel.
• Allow 8" free space below the top surface of the countertop.
• Allow additional clearances below the burner box
to install the regulator and make house supply
connections. Use a 90° elbow to route the gas
connections and limit interference with drawers
or other cabinetry features.
•These rangetops are designed to hang from
the countertop by their side flanges.
• Smooth any rough edges on the countertop before
installing the rangetop.
- Formica countertop edges must be finished.
The countertop must be strong enough to support
the weight of the rangetop.
56" widemodelsare designedto fit in 56"or widerbasecabinets
Cutout Opening with False Bottom
Dimensions
A (Oia.) B C O
56"Rangeto 7-3/8" 1-1/2" 7-1/2" ii-i/8"
48"Rangeto 8-1/4" 1-1/2" 7-1/2" 11-1/8"
• You can construct the cutout with a false bottom to
conceal the bottom of the rangetop.
- Build the false bottom using a solid material; cut a
7-1/2" x 11-1/8" hole in the left rear corner for the gas
inlet and power cord clearances.
Installation
STEP 2 INSTALL RANGETOP
,Slide the rangetop into the opening. Make sure the
rangetop is evenly seated and supported.
,A hold-down strap with screws is provided to
secure the rangetop to the rear or side cabinet
walls.
, Remove the hold-down strap from the back of the
rangetop. Attach one end of the strap to the back
of the rangetop.
,Secure the other end of the strap as high as
possible to the cabinet back wall or adjacent
cabinet. Keep the strap as short as possible for
better security.
4
Back Wall
Hold-Down
Strap
Location and
Attachment
STEP 3 CONNECT RANGETOP TO GAS
-&WARNING
Do not use a flame to check for gas leaks.
A manual shut-off valve must be installed where
it will be accessible.
Assure that gas is turned off at the shut-off
valve.
, Install the supplied pressure regulator onto the end
of the gas inlet.
,You can install a 90 ° elbow (not provided) onto
the gas inlet and route the gas connections to
avoid interference with drawers or other cabinetry
features. However, it is not recommended because it
will result in a drop in gas pressure.
,Make sure the regulator is installed in the right
direction. See arrow on the underside of the
regulator.
NOTE: Instead of using solid piping to connect to
pressure regulator, an approved flexible metal
appliance connector may be used between the pipe
stub and the shut-off valve to the pressure regulator,
if local codes permit.
,Turn on gas and check for leaks:
-Use a liquid leak detector at all joints and
connections in the system.
\\\\\\.
RangetopBurnerBox
1/2" N.RT.
GasInlet
Regulator
(Supplied)
Ii l SolidPiping
or Flexible
Connector
Shut-0ff
Valve
PipeStubFrom
HouseGasSupply
IMPORTANT: Disconnect the rangetop and the
individual shut-off valve from the gas supply piping
system during any pressure testing of that system
at test pressures greater than 1/2 psig. Isolate the
rangetop from the gas supply piping system by
closing the individual manual shut-off valve to the
rangetop during any pressure testing of the gas
supply piping system at test pressures equal to or less
than 1/2 psig.
10