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GE CGU366SEH1SS User manual

Installation
instructions
36" Rongetop
49-85219 I
06-14 GE
Safety Information
BEFORE YOU BEGIN
Read these instructions completely and carefully.
"IMPORTANT- save these instructions for
local inspector's use.
"IMPORTANT-Observeallgoverning
codes and ordinances.
, Note to Installer - Be sure to leave these
instructions with the Consumer.
, Note to Consumer - Keep these instructions
with your Owner's Manual for future reference.
, Completion Time- 1 to 3 hours.
, Proper installation is the responsibility of
the installer. Product failure due to improper
installation is not covered under the warranty. See
Owner's Manual for warranty information.
AWARNING
This appliance must be properly grounded. Follow
directions in "ElectricSupply"of this manual. Failureto do so
may result in electric shock.
For local service in your area, 1.800.444.1845.
For Service in Canada, call 1.800.561.3344.
For Parts and Accessories, call 1.800.626.2002.
If you received a damaged rangetop, you should
contact your dealer.
In the Commonwealth of Massachusetts:
, This product must be installed by a licensed
plumber or gas fitter.
, When using ball type gas shut off valves, they
shall be T-handle type.
, A flexible gas connector, when used, must not
exceed 3feet.
Vent hood Combinations:
It is recommended that these rangetops be installed
in conjunction with a suitable overhead vent hood.
, Install a hood with at least 1200 CFM above a 48"
wide rangetop.
, Install a hood with at least 600 CFM above a 36"
rangetop.
Due to the high heat capacity of this unit, particular
attention should be paid to the hood and ductwork
installation to assure it meets local building codes.
AWARNING:
Do notinstallthisproductwithan aircurtainhood or
otherrangehoodthatoperatesbyblowingairdown on
thecooktop.Thisairflowmay interferewithoperationof
thegas burnersresultinginfireorexplosionhazard.
Clearancestohorizontalsurfacesabove therange,
measured tothecookingsurfacearebelow.Failureto
comply may result in fire hazard.
, Installations without a hood require 48" minimum
to combustibles.
A custom hood installation with exposed
horizontal combustibles surfaces must have an
Auto-On feature.
For other installations with a hood, refer to
hood installation instructions for specific hood
clearances.
ACAUTION:
These rangetops are extremeiy heavy. Due to the
weight and size of the rangetop and to reduce the
risk of personal injury or damage to the product:
TWO PEOPLEARE REQUIRED FOR PROPER
INSTALLATION.
Ifsold outsidethe U.S.and Canada:
A WARNING: ifyouwish to use this
product with Liquefied Petroleum ILP) gas
containing greater than 10% butane, you must
purchase the butane conversion kit
#WB28K10589. To order, please call
1.888.664.8403 or 1.787.276.4051. Failure to do so
may result in carbon monoxide or fire hazard.
Installation must conform with local codes. In the
absence of local codes, the rangetop must comply
with the National Fuel Gas Code, ANSIZ22].l/
NFPA 54, latest edition and National Electrical
Code ANSI/NFPA 70 latest addition. In Canada,
installation must conform with the current Natural
Gas Installation Code, CAN/CGA-B149.1 or the current
Propane Installation Code, CAN/CGA-B149.2, and
with local codes where applicable. This rangetop has
been design-certified by CSAInternational according
to ANSI Z21.1, latest edition and Canadian Gas
Association according to CAN/CGA-I.1 latest edition.
Leak testing of the appliance shall be conducted
according to the manufacturer's instructions.
Design Information
CONTENTS
Design Information
Hodels Available ......................................................................3
Backsplash Accessories .......................................................3
Product Dimensions and Clearances
for 48" Wide Hodels ...............................................................4
Product Dimensions and Clearances
for 36" Wide Hodels ...............................................................5
Installation Options ...............................................................6
Installation Preparation
Tools and Materials Required ...........................................7
Power Supply Locations .....................................................7
Remove Packaging .................................................................8
Installation Instructions
Step 1, Cut the Countertop Opening ..............................9
Step 2, Install the Rangetop ............................................10
Step 3, Connect Rangetop to Gas ................................10
Step 4, Connect Electrical .................................................11
Step 5, Check Burners .......................................................11
Finalize Installation ..............................................................11
Installation Checklist ...........................................................11
Install the Rangetop Backsplash Accessory ............12
Install the Adjustable
Backsplash Accessory ................................................13, 14
Gas Conversion .............................................................15-17
MODELS AVAILABLE
Rangetops are factory set for natural gas or LP gas.
Order the model for your installation situation.
48" Natural Gas Models:
ZGU484NG - 4 gas burners, grill and griddle
ZGU486NR- 6 gas burners and grill
ZGU486ND- 6 gas burners and griddle
48" LP Gas Models:
ZGU484LG - 4 gas burners, grill and griddle
ZGU486LR- 6 gas burners and grill
ZGU486LD - 6 gas burners and griddle
36" Natural Gas Models:
ZGU364ND- 4 gas burners and griddle
ZGU364NR- 4 gas burners and grill
ZGU366N - 6 gas burners
CGU366S- 6 gas burners
36" LP Gas Models:
ZGU364LD - 4 gas burners and griddle
ZGU364LR- 4 gas burners and grill
ZGU366L- 6 gas burners
BACKSPLASH ACCESSORI ES
All models require 12" minimum clearance to a
vertical combustible surface at the rear. If clearance
is less than 12", the entire surface of the back wall
above the countertop and the full width of the
rangetop must be protected by a backsplash. The
backsplash must be constructed of non-combustible
material, such as metal, ceramic tile, brick, marble
or other stone.
Two Backsplash Accessories Available:
. The 12" high stainless steel backsplash accessory
is available. Use this backsplash in combination
with a custom, non-combustible backsplash built
beyond the 12" height. The combined height of the
backsplash accessory and the custom backsplash
must reach the bottom of a hood, or when there is
no hood, to 48" above the cooking surface.
. An adjustable 30" to 36" high backsplash with shelf
is also available. This backsplash fills in the space
between the top of the rangetop and the bottom
of the hood. The shelf is positioned so that heat
lamps from the bottom of a professional hood are
directed towards the shelf.
12"HighBacksplash
ZX12B48PSS,for 48"wide rangetops
ZX12B36PSS,for 36"wide rangetops
30"to 36"AdjustableHeight
BacksplashWith Shelf
ZXADJB/48PSS,for 48"widerangetops
ZXADJB36PSS,for 36"widerangetops
Design Information
PRODUCT DIMENSIONS AND CLEARANCES FOR 48" MODELS
....... ¸
8-1/2"
Height
Locate gas
inlet on back
wall or on
floor 2" from
back wall.
Universal Utility Locations
AWARNING:
Installations without a hood
require 48" minimum to combustibles
above the rangetop. A custom hood
installation with exposed horizontal
combustible surfaces must have
an Auto-On feature. Refer to hood
installation instructions for specific
hood clearances.
The surface of the entire back wall
above the countertop and below
the hood must be covered with
a non-combustible material such
as metal, ceramic tile, brick, marble
or other stone.
13"
* The opening between a 4" high
backsplash must be 48" to allow the
rangetop to slide back against the wall.
ADDITIONAL CLEARANCES:
Allow 12" minimum clearance to an
adJacent wall on each side.
Working areas adjacent to the rangetop
should have 18" minimum clearance
between countertop and the bottom of
the wall cabinet.
For island installation, maintain 2-1/2
in. minimum from cutout to back edge
of countertop and 3 in.minimum from
cutout to side edges of countertop (see
top view).
48" Minimum 12" Minimum to
to Combustibles , Adjacent Wall
combustible 12" Minimum
material_Each Side
3" IVlin.
Back 2-1/2" Min.
Island
Cutout
Top View
3" Min.
7/8" /2-1/2"
./
12"Minimum to
Combustiblesor 0"
to non-combustible
material abovethe
ng surface
0" el
--Clearanc
48" Min. to
Combustibles
Design Informotion
PRODUCT DIMENSIONS AND CLEARANCES FOR 36" MODELS
35-7/8" Width ............._ _ 27-1/2"p
....... _-_ "_ _. Front ot
..........................u,,nose
__. 111..........
Height
Locate gas
inlet on back
wall or on
floor 2" from
back wall.
Universal Utility Locations
AWARNING
Installations without a hood
require 48" minimum to combustibles
above the rangetop. A custom hood
installation with exposed horizontal
combustible surfaces must have
an Auto-On feature. Referto hood
installation instructions for specific
hood clearances.
The surface of the entire back wall
above the countertop and below the
hood must be covered with a non-
combustible material such as metal,
ceramic tile, brick, marble or other
stone.
* The opening between a 4" high
backsplash must be 36" to allow
the rangetop to slide back against
the wall.
ADDITIONAL CLEARANCES:
Allow 12" minimum clearance to an
adJacent wall on each side.
Working areas adjacent to the rangetop
should have 18" minimum clearance
between countertop and the bottom of
the wall cabinet.
For island installation, maintain 2-1/2
in. minimum from cutout to back edge
of countertop and 3 in.minimum from
cutout to side edges of countertop (see
top view).
13" Max.
18" Min.
l
48" Minimum
to Combustibles
FNon- !2" Minimum
rnateriaJ! EachSide 1/2"
12"Minimum to
Combustibles or 0"
to non-combustible
material above the
cooking surface
3" IVlin.
Back 2-1/2" Min.
t
Island
Cutout
Top View
3" IVlin.
t0" el
Clearanc
48" Min. to
Combustibles
5
Design Information
INSTALLATION OPTIONS
8"
Countertop 8-1/2"
Level Height
Backedge
of chamfer
* Minimum cabinet cutout depth from
the back of the rear trim to the back
finished edge of the control panel -
typically, the minimum cabinet depth
(front to back). Maximum cabinet cutout
depth is 26" minus the countertop
overhang.
.....................................................................................................................................28-13/18" ..................................................................................... _-
ToFront ofControl Knobs
27-1/2" ........................................................................................................................................_-
ToFrontof Bullnose
\
Finished back edge
of control panel
/
** 26" .........................................................
1/2"
Countertop
Level.........
_, t3/32"
.......1-3/16"
1-1/32"
ToPipeStub
Center
26-3/4" ................................................................................................................................................._-
TOFront of Control Panel
t Includethe overhang ofthe reartrim when countertop continuesbehindthe product.
Theoverhang isdecorativeonly.Theweight of the rangetop isfully supported by the sidetrims.
** Maximum countertop cutout depth
from the back of the rear trim
to the back edge of chamfer at the
sides of the control panel - typically,
the maximum countertop cutout depth
(front to back). Minimum countertop
cutout depth is25-1/4".
Rangetop Rangetop
1/2" Above Adjacent 1/2" Above Adjacent
Countertops Countertops
Control panel projects forwards from
standard depth cabinets. Front of deep cabinets can align with control
panel beveled edge.
Installation Preparation
TOOLS REQUIRED
Saber Saw
Measuring Tape
Carpenter's Square
Safety Glasses
Phillips #2
Screwdriver
Level
Drill and
Appropriate Bits
Adjustable Wrench
1/4" Driver or
Wrench
Hand Truck
MATERIALS PROVIDED
Hold-Down Regulator
Strap
MATERIALS REQUIRED (not provided}
Joint Pipe Fittings Shut-Off
Sealant Valve
5-foot maximum length, 5/8" O.D. CSA-approved
flexible metal gas supply
(3-foot maximum length in Massachusetts only)
NOTE: Purchase new flexible line; do not use
previously used flexible gas line.
POWER SUPPLY LOCATIONS
Gas Supply:
• The natural gas models are designed to operate at 5"
water column pressure. For proper operation, the
pressure of the natural gas supplied to the regulator
must be between 7" and 13" water column.
• The LP models are designed to operate at 10" water
column pressure. For proper operation, the pressure
of the LPgas supplied to the regulator must be between
11" and 13"water column.
• Locate the pipe stub on the back wall or floor
(see"Product Dimensions and Clearances"). Use S-foot
maximum length, 5/8" O.D.flexible gas supply line
(3-foot in Massachusetts).
• Install a manual shut-off valve in the gas line
(not provided), in an easily accessible location. Make sure
the homeowner knows where and how to shut off the gas
supply to the rangetop.
Electric Supply:
These rangetops must be supplied with 120 volt, 60 Hz.,
and connected to a dedicated, properly grounded branch
circuit protected by a 15 amp circuit breaker or time
delay fuse.
The power cord of this appliance isequipped with a
three-prong (grounding) plug which mates with a standard
three-prong grounding wall receptacle to minimize the
possibility of shock hazard from this appliance.
If the electrical service provided does not meet the above
specifications, it is recommended that a licensed electrician
install an approved outlet.
DO NOT,UNDERANY
CIRCUMSTANCES,CUT
ORREMOVETHETHIRD
(GROUND)PRONGFROiVl
THE POWERCORD.
DO NOTUSEAN EXTENSION
CORDWITH THISAPPLIANCE.
• Locate the electric supply
within the area shown or
ReceptacleBoxCoverPlate....
ThreeProngPlug
"\
__ihr Pr n R t
within reach of the rangetop's four-foot power cord.
• To avoid tangling cord with items stored in the cabinet,
locate the receptacle on rear wall, inside the cabinet.
Installation Preparation
REMOVE PACKAGING
ACAUTION
Stand dear. The ends of the cut metaJ banding may
snap toward you.
,Cut the metal banding.
,Remove packaging tape and foam.
Dispose of packaging materials properly.
,Remove grill/griddle covers, grill grate and burner
grates.
,Lift out cast-iron griddle flue cover, grease
troughs and pads.
,Cut the ties holding the grill grate to the grill frame.
Griddle Flue Cover
Ties Grease Troughs
, Lift off burner caps and remove foam pad,
then lift off burner heads and remove foam pad.
Remove Foam Pads ......
Installation
STEP 1
Allow Additional
ClearanceBelow
the RangetopBurner
Boxfor the Regulator
andGasConnections
CUT THE COUNTERTOP OPENING
Avalable, .} 30"
asn ............ ,, to36"
BackSpl 12 I
Allow Additional
ClearanceBelow
the RangetopBurner
Boxfor the Regulator
andGasConnections
48" wide models are designed to fit in 48" or wider base cabinets
Measure carefully when cutting the countertop.
Make sure sides of the opening are parallel.
• Allow 8" free space below the top surface of the countertop.
• Allow additional clearances below the burner box
to install the regulator and make house supply
connections. Use a 90° elbow to route the gas
connections and limit interference with drawers
or other cabinetry features.
•These rangetops are designed to hang from
the countertop by their side flanges.
• Smooth any rough edges on the countertop before
installing the rangetop.
- Formica countertop edges must be finished.
The countertop must be strong enough to support
the weight of the rangetop.
56" widemodelsare designedto fit in 56"or widerbasecabinets
Cutout Opening with False Bottom
Dimensions
A (Oia.) B C O
56"Rangeto 7-3/8" 1-1/2" 7-1/2" ii-i/8"
48"Rangeto 8-1/4" 1-1/2" 7-1/2" 11-1/8"
• You can construct the cutout with a false bottom to
conceal the bottom of the rangetop.
- Build the false bottom using a solid material; cut a
7-1/2" x 11-1/8" hole in the left rear corner for the gas
inlet and power cord clearances.
Installation
STEP 2 INSTALL RANGETOP
,Slide the rangetop into the opening. Make sure the
rangetop is evenly seated and supported.
,A hold-down strap with screws is provided to
secure the rangetop to the rear or side cabinet
walls.
, Remove the hold-down strap from the back of the
rangetop. Attach one end of the strap to the back
of the rangetop.
,Secure the other end of the strap as high as
possible to the cabinet back wall or adjacent
cabinet. Keep the strap as short as possible for
better security.
4
Back Wall
Hold-Down
Strap
Location and
Attachment
STEP 3 CONNECT RANGETOP TO GAS
-&WARNING
Do not use a flame to check for gas leaks.
A manual shut-off valve must be installed where
it will be accessible.
Assure that gas is turned off at the shut-off
valve.
, Install the supplied pressure regulator onto the end
of the gas inlet.
,You can install a 90 ° elbow (not provided) onto
the gas inlet and route the gas connections to
avoid interference with drawers or other cabinetry
features. However, it is not recommended because it
will result in a drop in gas pressure.
,Make sure the regulator is installed in the right
direction. See arrow on the underside of the
regulator.
NOTE: Instead of using solid piping to connect to
pressure regulator, an approved flexible metal
appliance connector may be used between the pipe
stub and the shut-off valve to the pressure regulator,
if local codes permit.
,Turn on gas and check for leaks:
-Use a liquid leak detector at all joints and
connections in the system.
\\\\\\.
RangetopBurnerBox
1/2" N.RT.
GasInlet
Regulator
(Supplied)
Ii l SolidPiping
or Flexible
Connector
Shut-0ff
Valve
PipeStubFrom
HouseGasSupply
IMPORTANT: Disconnect the rangetop and the
individual shut-off valve from the gas supply piping
system during any pressure testing of that system
at test pressures greater than 1/2 psig. Isolate the
rangetop from the gas supply piping system by
closing the individual manual shut-off valve to the
rangetop during any pressure testing of the gas
supply piping system at test pressures equal to or less
than 1/2 psig.
10
Installation
STEP4 CONNECT ELECTRICAL
, Plug power cord into properly grounded
receptacle.
, Press the button on the left side of the control
panel. The lights above the knobs should
illuminate.
STEPS CHECK BURNERS
Check to be sure that burner heads and caps are
securely seated.
Burner Cap ProperlySeated
Burner Cap Not Properly Seated
,Check for proper ignition:
- Push in one control knob and turn to LITE
position.
- The igniter will spark and the burner will light; the
igniter will cease sparking when the burner is lit.
- First test may require some time, while air is
flushed out of the gas line.
- Turn knob to OFF.
- Repeat the procedure for each burner.
IMPORTANT: If the igniter electrodes continue to
spark after the burners are lit, check that each
burner component is assembled properly. Refer to
the Owner's Manual.
,Burner flames should be blue and stable with no
yellow tips, excessive noise or lifting of the flame
from the burner. If any of these conditions exist,
check that the burner ports are not blocked. If one
of these conditions continues, call for service.
11
FINALIZE INSTALLATION
Place the burner grates over the burners. The
grates should be seated and should not rock.
The griddle is secured with screws. It is designed to
be stationary and should not be removed.
The griddle has two leveling screws beneath the
rear flue cover that can be used to adjust to the
desired slope.Griddle Flue Cover
_ .....
//Leveling Screws_
The two inner screws are clamping screws for
securing the griddle in place. Loosen these two
screws before leveling. Do not remove these two
screws.
The two outer screws are leveling screws. Do not
remove these two screws. They can be turned to
level the griddle or to provide a forward slope to
help grease and oils to drain away from the food
being cooked.
After leveling the griddle, hand-tighten the
clamping screws; do not over-tighten.
INSTALLATION CHECKLIST
[] Make sure all controls are left in the OFF
position.
[] Make sure the flow of combustion and
ventilation air to the rangetop is unobstructed.
[] The serial plate for your rangetop is located
on the bottom of the rangetop. In addition to
the model and serial numbers, it tells you the
ratings of the burners and the type of fuel and
pressure the rangetop was adjusted for when it
left the factory.
[] Recheck Steps:
Double check to make sure everything in this
manual has been completed. Rechecking steps
will ensure safe use of the rangetop.
ZX12B30PSS,ZX12B36PSS,ZX12B48PSS AccessoryInstallation
OPTIONAL ACCESSORIES--12" HIGH BACKSPLASH
AWARNtNG
To prevent ignition of combustible materials,
the entire back wall above the range must be
protected by o backsplash constructed of non-
combustible material.
This stainless steel backsplash accessory must
be installed in combination with a custom, non-
combustible bocksplush built beyond the 12"
height of the backsplash.
BEFORE YOU BEGIN
Read these instructions completely
and carefully.
IMPORTANT: Save these instructions for local
inspector's use.
IMPORTANT: OBSERVE ALL GOVERNING CODES
AND ORDINANCES.
NOTE TO INSTALLER: Be sure to leave these
instructions with the Consumer.
NOTE TO CONSUMER: Keep these instructions
with your Owner's Manual for future reference.
This kit provides for the installation of o 12"
high bocksplosh for 30", 36" or 48" Professional
Ranges and Rongetops.
TOOLS AND MATERIALS REQUIRED
,Gloves to protect against sharp edges
,T-15 and #2 Phillips screwdrivers Wall Support
,Drill with 3/32" and 9/64" bits Panel
,Pencil"SafetYLevelglasses
This Kit Includes
,Wall support panel
,Cover panel
, Hardware package with
- 5 Stainless Steel Torx 15 #8 self-
tapping screws
- 5 Phillips #2 pan head wood #10 screws
Hardware
Package
INSTALL 12" BACKSPLASH
AWARNING: This bucksplush must be
securely fastened to the wall. Failure to do
so could result in damage or personal injury.
, Install and level the range or rangetop and the
range hood according to the installation instructions.
, Remove the backsplash packaging and protective
film.
, Use a level to pencil a horizontal line on the wall,
1/8" above the range or rangetop. The 1/8" gap
allows the cover panel to overlap the wall support
panel.
, Locate wall studs on each side. Where studs are not
available, plan to use wall anchors (not provided).
, Align the wall support panel on the marked
horizontal line and centered left to right.
, The wall support panel must be secured to the wall
at all 4 corners. Use wood screws (provided) or wall
anchors (not provided) to secure the support panel
to the wall.
Place the cover panel over the wall support panel
and secure with Torx screws (provided). Install 2
screws on each side.
Install 4
Wood Screws Wall Support
Panel
1/8"
Wall
Support
Panel
Cover Panel
- _,_ Install T-15
Screws
12
ZXADJB30PSS,ZXADJB36PSS,ZXADJB48PSSAccessory Installation
ACCESSORIES--30" TO 36" ADJUSTABLE BACKSPLASH (not included)
AWARNING:
To prevent ignition of combustible materials,
the entire back wall above the range must be
protected by a backsplash constructed of non-
combustible material.
BEFORE YOU BEGIN
Read these instructions completely
and carefully.
iMPORTANT: Save these instructions for local
inspectors use.
iMPORTANT: OBSERVEALL GOVERNING CODES AND
ORDINANCES.
NOTE TO iNSTALLER: Be sure to leave these
instructions with the Consumer.
NOTE TO CONSUMER: Keep these instructions with
your Owner's Manual for future reference.
,This backsplash adjusts to fit the space between
the top of the range and the bottom of the hood,
from 30" Min. to 36" Max. height.
, Maximum shelf load-bearing weight is 40 Ibs.
TOOLS AND MATERIALS REQUIRED
, Gloves to protect against sharp edges
,T-15 and #2 Phillips screwdrivers
, Drill with 3/32" and 9/64" bits
, Safety glasses
, Level Top
, Pencil with Shelf
Top Wall
Support
This Kit Includes
,Top wall support
, Bottom wall support
,Top cover with shelf
, Bottom cover
, Hardware package with
- 9 Stainless Steel Torx 15 #8
self-tapping screws
- 9 Phillips #2 pan head wood #10 screws
-3Stainless Steel #2 truss head
#10 screws (for alternate
installation method)
Bottom Wall Support
Hardware
Package
13
INSTALL THE WALL SUPPORT PANELS
A WARNING: The wall support panels
must be securely fastened to the wall. Failure to
do so could result in damage or personal injury.
IMPORTANT:Thisbacksplash isdesignedto cover the wall
between the bottom of the hood and the top of the range.
Thevent hood should be installed over the rangetop or
range before installing this backsplash.
, Installand levelthe Range/Rangetopaccording to the
product installation instructions.
Removebacksplash packaging and protective film.
Locatewall studs on each side.Where studs are not
available, plan to usewall anchors (notprovided).
Usea levelto pencil 2 horizontal lineson the wall, one
1/8" below the vent hood and the other 1/8" above the
Range/Rangetop.This 1/8" space allows the cover panels
to overlap the wall supports.
Securethe top wall support panel to the wall with 4 wood
screws,through the outermost studs.
Use4 wood screws to secure the bottom wall support
panel.Thecenter slot should be positioned at the top.
Thegap between the top and bottom support panelswill be
covered bythe top cover with shelf.
Secure the
top panel to
the wall with 4
wood screws
Wood Secure the
Screws bottom panel
to the wall
with 4 wood
screws
ZXADJB30PSS,ZXADJB36PSS,ZXADJB48PSSAccessory Installation
INSTALL COVER PANELS
See alternate method if side access is blocked.
, Hold the bottom cover over the bottom support
while driving one screw (provided)into each side.
, Place the top cover with shelf over the top wall
support. If you have access to the sides, secure the
panel with two screws on each side.
, Secure the top cover with shelf to the top support
with screws through the front of the panel, at the
top corners. Use one screw on each side.
Install<
Screw
Install
Screw
Install Corner Screws
INSTALL COVER PANELS {cont.)
ALTERNATE METHOD: When side access is blocked
, Install bottom cover over the bottom support while
driving one screw into each side.
, Hold top cover in place while marking screw
locations, just below shelf support and onto bottom
cover.
, Remove the shelf and drill a 9/64" diameter hole in
the pencil-marked locations.
, Mount the top cover over the top support and
secure the front cover with screws through the
drilled holes on each side.
Install screws through each top corner.
Hark Screw
Locations for
Alternate Method
;-._ InstallScrew
on Each
InstallScrew in Top Corneron EachSide
_ Shelf
14
I
Istall ti
str cti SConvert Natural Gas to LPGas Operation
Convert LP Gas to Natural Gas Operation
A WARNING:This conversion must be
performed by a qualified installer or gas supplier in
accordance with the manufacturer's instructions and
all codes and requirements of the authority having
jurisdiction. Failure to follow instructions could result in
serious injury or property damage. The qualified agency
performing this work assumes responsibility for the
conversion.
A WARNING:The rangetop, as shipped from
the factory, isset for use with its intended gas. If you
wish to useyour rangetop with the alternate gas,you
must first replacethe orifices and convert the pressure
regulator.
A WARNING:The following adjustments
must be made before turning on the burner. Failure to
do socould result in serious injury. Be sure pressure
regulator has been converted asdescribed in Step2.
TOOLS YOU NEEDED FOR CONVERSION
Crescent Wrench
Safety Glasses
i/a" and 7mm
Nutdrivers
Small Flat-Head Screwdriver
(2 to 2./4mm or 3/32" tip size,
60 mm long)
Philips
1/2" Deepwell Small Pliers Screwdriver
Socket Wrench
Griddle Grill
i-_ ORIFICE HOLDER 7ice Orifice
Therange orifice holder is __%____,
located behind the front J@kt¢_;__ _ _\ )_// _//
access panel at the bottom
of the range. Burner Orifices
Therangetop orifice holder
islocated insidethe range insulation cover.
Additional orificesmay be present. Useonly the orifices
specifiedin the instructionsfor your range or rangetop.
[_] CONVERT THE REGULATOR
Disconnect all electrical power at the main circuit
breaker or fuse box.
A. Removethe rear vent Range Regulator
trim (on rangesonly)to
accessthe regulator.
B.
C.
The%ngetop
regulator ison the left bottom corner.
Shutoff the gas supply by closingthe manual shut-off
valve in the unit or at the wall.
Convertthe pressureregulator:
• Unscrewthe cap with plunger.
• PlaceHourthumb against flat sideofthe plunger and
pressdown to snap the plunger out ot the cap.
• qarefully lookat the
plunger to locate the
NATor LPposition.
• Turnthe plunger over
sothat the desired
tghasisshowing near
e bottom.
• Snapthe p.lunger
back into the cap.
• Screwthe cap back
onto the regulator.
Cap G,asket
NAT. _ LP Position
Position_
Pressure Regulator
CHANGE BURNER ORIFICES
INSTALLATIONTIP:Firstremove all Burner Cap
orificesand then start replacingthem.
Thiswill help to prevent the possibility
that some may not be replaced.
A. Removethe burner grates, Burner
Head
burner caps and burner heads.
B. Loosenthe top burner
orifices usinga 7 mm nut
driver. Usesmall pliersto
carefully lift out the orifices.
Themain orifice is
located low in the
center ofthe burner,
while the simmer
orifice is located
higher besidethe
center ofthe burner. Orifice
Spark
Igniter
Burner Base
Orifice
15
Installation Instructions for Gas Conversion
_-] CHANGE BURNER ORIFICES {cont.)
IMPORTANT: Findyour model number below.Read
each orificelabeltoidentifyand installthem inthe
exactlocationsshown.
ZDP304 SIMMER ORIFICES
A 34SL or 51SN orifice
will be used on all burners.
ZDP304 MAIN ORIFICES
will be used
on these three
burners.
"LP Not
Use o 108XL
or 190XN orifice
forthe right
frontburner.
ZDP364, ZDP366, ZDP484, ZDP486
SIMMER
ORIFICES I_ _ A 34SL or 51SN orifice will
be used on all burners.
J
MAIN LP Nat Use 108×Lor
ORIFICES __ 190×Norifices
for all burners.
A. Return the unused orifices to the holder. Reattmch
the holder and the instruction sheet with screw in
the original storage locution.
B. Replace the burner heads, cups and top grates. On
range models,replacerear vent trim.
i4-I** CHANGE GRILL ORIFICE (if present}
Locatethe 1-1/2" longGrillorifice.
Selectforyour gastype.LP--.047, NAT--.067
16
|** CHANGE GRILL ORIFICE (cont.)
A. Removethe grill cover,
grates and grate frame. Lift
the radiant baffle straight
up and off.
B.
C.
Removethe 2 hex head
screws from the top of
the igniter.
° Removeone screwfrom
each sideofthe burner
surround.
° Liftout the surround.
Carefullypushthe
igniter asideand under
the burner. Donot pull
or pinchthe wire.
Remove4 burner
attachment screws,2
at the front and 2 at the
back.Slidethe burner
assembly toward the
back and out of the gas
inlet.
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
Burner
Surround
Screws
Igniter
D. Usea 1/2" deep well
socket to remove and
replacethe orifice.
Reversethese stepsto _
re-assemblethe grill.Be
sureto placethe unused
orifice in the holder for
possiblefuture use.
E. Adjust Grill %0" Setting
Front of Ranc e
0 0
jo o o
00000
o%°o
• Hakecertain gas and electricityto unit are turned off.
• Turnthe grill knobto LOand remove the knob by
pulling straight off.
• Inserta small flat-blade screwdriver into the hole inthe
center of the valve stem to engage set screw.
• Toconvert the LOsetting from natural gas to LP,turn
the screw clockwiseuntil it stops
(about3/4turn). It may be necessary
to grasp the exterior of the valve
stemwith a pair of pliersto prevent
the valve stemfrom rotating asthe
set screw isadjusted.
• Toconvert the LOsetting from the LP __ ,_<,
to natural gassetting, turn the screw __
counterclockwise about 3/4 turn.
Installation Instructions for Gas Conversion
_] CHANGE GRIDDLE ORIFICE (if present}
Locatethe 3/4" longgriddleorifice.
Selectforyour gastype.LP--.047, NAT--.076
A. Lift off the
griddle flue Griddle FlueCover
A .....
cover. Remove _ ...... -_
n de
clamping
screws. NO
/_the 2 screws
B. Lift out the /Lev_V>-_>l:tosi.tioped on
cast-iron /_L,,/" "_-<z_! the inside only.
grease trough. /IW_ _ /Do not remove
Slide the \ "_'_ f /the outermost
\ blamplng /s,crews-
griddle toward _ _ehee_ia_efor
the rear and
out of the B
hold-down tubs along the
bottom.
C. Carefully lift and hold
the griddle while pulling
additional length of the
capillary from the entry
hole. Stand the griddle on
end in the grease sump. c
D. Remove the 2 hold-down
screws at the rear of the
burner.
Pull the burner straight
back toward the rear and
out of the gas inlet.
E. Use a 1/2" deepwell
socket to remove and replace the orifice.
D Back of Range E Front of Range
Reverse these steps to reassemble the griddle.
Push excess capillary back into the entry hole.
Place the unused orifice in the holder for possible
future use.
[_ ADJUST BURNER FLAMES
Normally, burners do not need further adjustment.
Make adjustments only when necessary.
A. Turn on the gas. Plug in electrical cord.
B. Turn all burners on highest setting and check the
flames. They should be blue in color. When using
LPgas, the flames may have some yellow tipping
at the ends of the flame. Foreign particles in the
gas line may cause an orange flame at first, but
this will soon disappear.
C. Turn the burner knob to "LO" while observing the
flame.
Adjust the setting of the upper row of flames using
the valve bypass screw as follows:
Adjustments must be made with two other burners
in operation on a medium setting. This prevents the
upper row of flames from being set too low, resulting
in the flame being extinguished when other burners
are turned on.
D. To adjust the flame, remove the knobs. Insert a small
flat-blade screwdriver into the hole in the center of
the valve stem to engage screw.
. If the flames are too small or flutter, turn the screw
counterclockwise.
C
. If the flames are too large, turn the screw
clockwise.
E. Make the adjustment by slowly turning the screw
until flame appearance is correct.
j ncethe conversion iscomplete and checked,fill out the conversion label and affixthe label near the rating label.Forranges,
place the label beneath the control panel.Forrangetops,place the label on the bottom of the unit. i
17
Notes
18
Notes
19
Notes
20

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