Genie S-40 TRAX User manual

Operator's Manual
Serial Number Range
S-40 TRAX
from S4513-17603
ANSI/CSA
North America
South America
Asia
S-45 TRAX
with
Maintenance
Information
First Edition
Third Printing
Part No. 217555

Operator's Manual First Edition • Third Printing
S-40 TRAX • S-45 TRAX Part No. 217555
FrontMatter
Important
Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Contents
Introduction ............................................................1
Symbol and Hazard Pictorials Definitions..............3
General Safety .......................................................5
Personal Safety................................................... 11
Work Area Safety................................................ 12
Legend ................................................................ 20
Controls............................................................... 21
Inspections.......................................................... 28
Operating Instructions......................................... 42
Transport and Lifting Instructions ....................... 53
Maintenance ....................................................... 57
Specifications...................................................... 61
Copyright © 2011by Terex Corporation
First Edition: Third Printing, July 2013
Genie and "S" are registered trademark of Terex South Dakota,
Inc. in the U.S.A. and many other countries.
These machines comply with
ANSI/SIA 92.5
CSA B.354.4

First Edition • Third Printing Operator's Manual
Introduction
Part No. 217555 S-40 TRAX • S-45 TRAX 1
Intr od ucti o n
Owners, Users and Operators:
Thank you for choosing our machine for your
application. Our number one priority is user safety,
which is best achieved by our joint efforts. We feel
that you make a major contribution to safety if you,
as the equipment users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this
machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained/certified operators,
directed by informed and knowledgeable
supervision, running the machine.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules—safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

Operator's Manual First Edition • Third Printing
Introduction
2S-40 TRAX • S-45 TRAX Part No. 217555
Hazard Classification
Decals on this machine use symbols, color coding
and signal words to identify the following:
Safety alert symbol
—
used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to
avoid possible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous s
ituation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials to
an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.

First Edition • Third Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. 217555 S-40 TRAX • S-45 TRAX 3
Symb ol an d Haz ard Pict orial s D efini ti ons
Crush hazard Keep away from
moving parts
Explosion hazard No smoking.
No flame.
Stop engine
Electrocution hazard
Maintain required
clearance
Crush hazard Keep away from path
of moving platform
Fall hazard Keep off this surface.
Tip-over hazard Platform downhill:
1Retract boom.
2Lower boom.
Platform uphill:
1Lower boom.
2Retract boom.
Tip-over hazard Replace tracks with
same tracks.
Tip-over hazard Read the operator’s
manual
Only trained
maintenance
personnel should
access
compartments
Tip-over hazard See serial label for
rated capacity.