Genie S-65 XC CE Installation and operating manual

Service and Repair Manual
Serial Number Range
S®-65 XC™
from S65XCM-
101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1288652GT
Rev B
September 2018

Service and Repair Manual September 2018
Introduction
ii S®-60 XC™• S®-65 XC™Part No. 1288652GT
Intr oduct io n Intr oduct io n
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2015 by Terex Corporation
1288652GT Rev B, September 2018
First Edition, First Printing
Genie and "S" are registered trademarks of Terex South Dakota,
Inc. in the U.S.A. and many other countries.
"XC" and "TRAX" are trademarks of Terex South Dakota, Inc.

September 2018 Service and Repair Manual
Introduction
Part No. 1288652GT S®-60 XC™• S®-65 XC™iii
Revision History
Revision Date Section Procedure / Page / Description
A 7/2018 New Release
B
9/2018
Specifications
Oscillate valve relief pressure
Repair
Display menu
Schematics
Update hydraulic and electrical schematics
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual September 2018
Introduction
iv S®-60 XC™• S®-65 XC™Part No. 1288652GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
1 Serial label (located under cover)
2 Serial number (stamped on drive chassis)

September 2018 Service and Repair Manual
Safety Rules
Part No. 1288652GT S®-60 XC™• S®-65 XC™v
Section 1 Safet y Rul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
RYou are trained and qualified to perform
maintenance on this machine.
RYou read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
RYou have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual September 2018
Safety Rules
vi S®-60 XC™• S®-65 XC™Part No. 1288652GT
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal
words to identify the following:
Safety alert symbol
—
used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or
moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazar
ds
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and lighted
tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extinguisher with
in easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine
components and cause damage.
Be sure any forklift, overhead crane or
other lift
ing or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is
properly ventilated and well lit.

September 2018
Table of Contents
Part No. 1288652GT S®-60 XC™• S®-65 XC™vii
Introduction Introduction...........................................................................................................ii
Important Information .............................................................................................ii
Find a Manual for this Model..................................................................................ii
Revision History..................................................................................................... iii
Serial Number Legend ..........................................................................................iv
Section 1 Safety Rules..........................................................................................................v
General Safety Rules .............................................................................................v
Section 2Specifications.......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................1
Hydraulic Oil Specifications....................................................................................2
Hydraulic Component Specifications......................................................................5
Ford MSG-425 EFI Engine Specifications .............................................................6
Deutz D2011 L03i Engine Specifications...............................................................7
Deutz TD2011L04i Engine Specifications..............................................................8
Deutz D 2.9 L4 Engine Specifications..................................................................10
Perkins 404D-22 Engine Specifications...............................................................11
Machine Torque Specifications............................................................................12
Hydraulic Hose and Fitting Torque Specifications ...............................................13
Torque Procedure ................................................................................................14
Section 3 Repair Procedures .............................................................................................16
Introduction...........................................................................................................16
Control System...................................................................................................18
1-1 ALC-600 Platform Control Module.................................................................18
1-2 ALC-600 Service Mode..................................................................................18
1-3 How to Use the Recovery Mode ....................................................................20
1-4 Full Machine Calibration.................................................................................21

September 2018
Table of Contents
viii S®-60 XC™• S®-65 XC™Part No. 1288652GT
1-5 Machine Functions .........................................................................................21
How to Adjust the Machine Maximum Speed Setting.....................................21
How to Adjust the Joystick Ramp Rate Setting...............................................22
How to Adjust the Joystick Threshold Setting.................................................23
1-6 How to Enter ALC600 Software Update Mode...............................................24
1-8 How to Replace the Display Controller (DISCON) Module............................30
1-9 How to Replace the Ground Control Overlay.................................................31
Platform Components........................................................................................34
2-1 Platform Leveling Slave Cylinder ...................................................................34
2-2 Platform Rotator .............................................................................................35
2-3 Platform Overload System .............................................................................38
How to Calibrate the Platform Overload System.............................................38
How to Perform Zero Load Platform Overload Calibration .............................39
How to Replace the Platform Overload Load Cell...........................................40
2-4 Platform..........................................................................................................40
Jib Boom Components ......................................................................................42
3-1 Jib Boom.........................................................................................................42
3-2 Jib Boom Lift Cylinder ....................................................................................43
Boom Components ............................................................................................44
4-1 Cable Track....................................................................................................44
How to Remove the Cable Track, S-60 XC and S-60 TRAX ..........................44
How to Remove the Cable Track, S-65 XC and S-65 XC TRAX....................45
How to Repair the Cable Track.......................................................................47
4-2 Boom..............................................................................................................49
How to Remove the Boom ..............................................................................49
4-3 Boom Lift Cylinder..........................................................................................52
4-4 Boom Extension Cylinder...............................................................................53
4-5 Boom Extend/Retract Cables.........................................................................56
4-6 Platform Leveling Master Cylinder .................................................................59
4-7 Primary Boom Angle Sensor Calibration........................................................60
Primary Boom Angle Sensor Replacement, XC...................................................61
4-8 Boom Length Sensor Calibration ...................................................................63

September 2018
Table of Contents
Part No. 1288652GT S®-60 XC™• S®-65 XC™ix
Engines................................................................................................................65
5-1 RPM Adjustment - Ford and Deutz Models ...................................................65
5-2 RPM Adjustment - Perkins 404D-22 Models .................................................65
5-3 Flex Plate - Removal......................................................................................65
How to Install a Type "A" Flex Plate................................................................67
How to Install a Type "B" Flex Plate................................................................68
How to install the Pump and Bell Housing Assembly .....................................69
5-4 Ford MSG-425 Engine Fault Codes...............................................................70
5-5 Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models.............71
Hydraulic Pump..................................................................................................72
6-1 Lift/Steer Pump ..............................................................................................72
6-2 Drive Pump.....................................................................................................73
Manifolds.............................................................................................................76
7-1 Function Manifold Components .....................................................................76
7-2 Valve Adjustments - Function Manifold..........................................................80
How to Adjust the System Relief Valve...........................................................80
How to Adjust the Boom Down Relief Valv.....................................................80
How to Adjust the Boom Extend Relief Valve.................................................80
7-3 Jib Boom / Platform Rotate Manifold Components........................................81
7-5 Turntable Rotation Manifold Components .....................................................82
7-6 How to Set Up the Oscillate Directional Valve..........................................83
7-7 Valve Adjustments - Oscillate Relief Valve....................................................83
7-8 Traction Manifold Components, 4WD............................................................86
7-9 Valve Adjustments, 4WD Traction Manifold...................................................88
7-10 Generator Manifold Components.................................................................89
7-11 Valve Coils ...................................................................................................90
How to Test a Coil Diode ................................................................................91
Turntable Rotation Components ......................................................................92
8-1 Turntable Rotation Assembly.........................................................................92
How to Adjust the Turntable Rotation Gear Backlash ....................................93
How to Calibrate the Turntable Tilt Sensor .....................................................94

September 2018
Table of Contents
x S®-60 XC™• S®-65 XC™Part No. 1288652GT
Axle Components...............................................................................................96
9-1 Oscillating Axle Cylinders...............................................................................96
Section 4 Fault Codes.........................................................................................................97
Introduction...........................................................................................................97
Control System Fault Codes .............................................................................98
How to Retrieve Control System Fault Codes.................................................98
Control System Fault Codes ...........................................................................99
Engine Fault Codes.......................................................................................115
Deutz D 2.9 L4 Engine Fault Codes ................................................................116
Perkins 404F-22 Engine Fault Codes .............................................................127
Ford MSG-425 Engine Fault Codes ................................................................129
How to Retrieve Ford MSG-425 Engine Fault Codes...................................129
Ford MSG-425 Engine Fault Codes..............................................................130
Section 5 Schematics........................................................................................................135
Introduction.........................................................................................................135
Electrical Symbol Legend...................................................................................136
Hydraulic Symbols Legend.................................................................................137
Limit Switches and Angle Sensors.....................................................................138
Limit Switch Location Legend.............................................................................139
Electrical Schematics.......................................................................................141
Electrical Schematic, TCON...............................................................................142
Electrical Schematic, Deutz 2.9L Models...........................................................146
Electrical Schematic, Deutz 2011 Models..........................................................147
Electrical Schematic, Perkins 404F-E22TA Models...........................................150
Electrical Schematic, Perkins 404D-22 Models..................................................151
Electrical Schematic, Ford MSG425 Models......................................................154
Hydraulic Schematics ......................................................................................157
Hydraulic Schematic, 4WD Models....................................................................157

September 2018 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™1
Section 2 Speci ficati ons
Machine Specifications
Tires and wheels, S
-60 XC, S-65 XC
Tire size (Rough terrain)
355/55D625
Tire weight, new foam
-filled (minimum)
(Rough terrain)
426 l
bs
193 k
g
Wheel lugs
9 @ 5/8 -
18
Lug nut torque, dry
240 ft-
lbs
325 Nm
Lug nut torque, lubricated
180 ft-
lbs
244 Nm
Overall tire diameter
(Rough terrain, low profile tires)
36.9 i
n
93.7 c
m
Track Components, S
-60 XC TRAX and
S
-65 XC TRAX
Track material
Rubber
Tensioning system
Pressurized
grease
Weight (each)
1,500 l
bs
680 k
g
Fluid capacities
Fuel tank
(Deutz and Perkins Models)
35 g
allons
132.5 liters
(Ford models)
30 g
allons
113.5 liters
LPG tank
33.5 p
ounds
15.2 k
g
Hydraulic tank
40 g
allons
151 liters
Hydraulic system(including tank)
54 g
allons
204 liters
Drive hubs
20 f
l oz
591 c
c
Turntable rotation drive hub
43 f
l oz
1262 c
c
Drive hub oil type:SAE 9
0 multipurpose
hypoid gear oil API service
classification GL5
For operational specifications, refer to the
Operator's Manual.
Performance Specifications
Boom function speeds, maximum from platform
controls
Jib boom up (S
-65 XC models) 48 to 53 s
econds
Jib boom down (S
-65 XC models) 28 to 33 s
econds
Boom up
65 to 75 s
econds
Boom down
65 to 75 s
econds
Boom
extend 58 to 66 s
econds
Boom retract
53 to 62 s
econds
Turntable rotate, 360°
boom stowed
78 to 86 s
econds
Turntable rotate, 360°
boom extended
125 to 165 s
econds
Platform rotate, 160°
5 to 15 s
econds
Braking distance, maximum
High range on paved
surface 3 to 6 f
t
0.9 to 1.8
m
Drive speed, maximum stowed position
4WD models
40 f
t / 10.5
12.2 m
/ 10.5
S
-60 XC TRAX and
S
-65 XC TRAX 40 f
t / 13.6
12.2 m
/ 13.6
Drive speed, maximum raised or extended position
S
-60 XC and S-65 XC 40 f
t / 45sec
12.2 m
/ 45ec
S
-60 XC TRAX and S-65 XC TRAX 40 f
t / 62sec
12.2 m
62sec
Gradeability
See Operator's Manual
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual September 2018
Specifications
2 S®-60 XC™• S®-65 XC™Part No. 1288652GT
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide
excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie Product
Support before use.
Optional fluids may not have the
same hydrau
lic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the
hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV

September 2018 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™3
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @
104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage

Service and Repair Manual September 2018
Specifications
4 S®-60 XC™• S®-65 XC™Part No. 1288652GT
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous
operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @
0°F / -18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C

September 2018 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™5
Hydraulic Component
Specifications
Drive pump
Type: bi
-directional, variable displacement piston pump
Flow rate @ 250
0 rpm 30.3 g
pm
115 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Charge pump
Type: gerotor
Displacement
0.85 c
u in
13.9 c
c
Flow rate @ 250
0 rp 9.2 g
pm
34.8 L/min
Charge pressure @ 250
0 rpm 310 p
si
21.4 b
ar
Function pump
Type:
2 section tandem gear pump
Displacement
- Pump 1
(inner)
1.52 c
u in
25 c
c
Flow rate @ 250
0 rpm 16.5 g
pm
62.5 L/min
Auxiliary pump
Type: gear, fixed displacement
Displacement
1.75 g
pm
2.8 L/min
Function manifold
System relief
valve pressure 3000 p
si
207 b
ar
Jib boom / platform rotate flow
regulator
0.8 g
pm
3 L/min
Steer flow regulator
3.5 g
pm
13.2 L/min
Oscillate relief valve pressure
(@ 250
0 rpm) 600 p
si
41.4 b
ar
Drive manifold
Hot oil relief valve pressure
280 p
si
19.3 b
ar
Drive motors, 4WD models
Displacement per
revolution,high speed
0.79 c
u in
13 c
c
Displacement per
revolution,low speed
1.83 c
u in
30 c
c
Hydraulic filters
High pressure filter
Beta 5
糎
High pressure filter bypass
pressure
100 p
si
6.89 b
ar
Medium pressure filter
Beta 6
糎
Medium pressure filter bypass
pressure
51 p
si
3.5 b
ar
Hydraulic return filter
10 micron with 25 p
si /
1.7 b
ar bypass
Manifold Component Specifications
Plug torque
SAE No. 2
36 in-
lbs / 4 Nm
SAE No. 4
10 ft-lbs
/ 13 Nm
SAE No. 6
14 ft-
lbs / 19 Nm
SAE No. 8
38 ft-
lbs / 51 Nm
SAE No. 10
41 ft-
lbs / 55 Nm
SAE No. 12
56 ft-
lbs / 76 Nm

Service and Repair Manual September 2018
Specifications
6 S®-60 XC™• S®-65 XC™Part No. 1288652GT
Ford MSG-425 EFI Engine
Displacement
153 c
u in
2.5 liters
Number of cylinders
4
Bore
and Stroke 3.5 x 3.9 i
nches
89 x 100 m
m
Horsepower
60 @ 2500 r
pm
45 kW @ 2500 r
pm
Firing order
1 - 3 - 4 -
2
Low function idle
(computer controlled)
1600 r
pm
53.3 Hz
High function idle (computer
controlled)
2500 r
pm
83.3 Hz
Compression ratio
9.7:1
Compression pressure (approx.)
Pressure (psi or bar) of lowest cylinder must be at least
75% of highest cylinder
Lubrication system
Oil pressure (operating
temperature @ 250
0 rpm) 29 to 39 p
si
2 to 2.7 b
ar
Oil capacity
(including filter)
6.7 q
uarts
6.4 liters
Oil Pressure switch
Oil pressure switch point
7 to 9 p
si
0.48 to 0.62 b
ar
Oil viscosity requirements
Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook
on your machine.
Electronic fuel pump
Fuel pressure, static
60 p
si
4.1 b
ar
Fuel flow rate
0.43 g
pm
1.6 L/min
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Ignition system
Spark plug type
Motorcraft AYFS-32Y-
R
Spark plug gap
0.049 to 0.053 i
nches
1.25 to 1.35 m
m
Engine coolant
Capacity
10 q
uarts
9.5 l
iters
Coolant temperature switch
Temperature switch point
230°F
110°C
Cylinder head temperature sending unit
Fault code set temperature
280°F
138°C
Engine shut
-down
temperature
300°F
149°C
Starter motor
Normal engine cranking speed
200 to 250 r
pm
Current draw, no load
140-
200A
Current draw, maximum load
800A
Alternator
Alternator output
95A, 13.8V DC
Battery
Type
12V DC, Group 31
Quantity
1
Cold cranking ampere @ 0°F
1000A
Reserve capacity @ 25A rate
200 m
inutes

September 2018 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™7
Deutz D2011 L03i Engine
Displacement
142 c
u in
2.33 l
iters
Number of cylinders
3
Bore and
Stroke 3.7 x 4.4 i
nches
94 x 112 m
m
Horsepower
48 @ 2800 r
pm
36 kW @ 2800 r
pm
Firing order
1 - 2 -
3
Low idle
1500 r
pm
313 Hz
High idle
2500 r
pm
521.7 Hz
Compression ratio
19:01
Compression pressure
362 to 435 p
si
25 to 30 b
ar
Governor
centrifugal
mechanical
Valve Clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure
40 to 60 p
si
1.4 to 3 b
ar
Oil capacity
(including filter)
9.5 q
uarts
9 liters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Manual
for your engine.
Oil temperature switch
Temperature switch point
220°F
104°C
Oil Pressure switch
Oil pressure switch point
22 p
si
1.5 b
ar
Deutz D2011 L03i Engine, continued
Fuel injection system
Injection pump make
Bosch
Injection pump
pressure,
maximum
15000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140A to 200A
Brush length, new
0.72 i
n
18.5 m
m
Brush length, minimum
0.27 i
n
7 m
m
Battery
Type
12V DC, Group 34/78
Quantity
1
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
200 m
inutes
Alternator output
60A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m

Service and Repair Manual September 2018
Specifications
8 S®-60 XC™• S®-65 XC™Part No. 1288652GT
Deutz TD2011L04i Engine
Displacement
220.9 c
u in
3.62 liters
Number of cylinders
4
Bore and stroke
3.78 x 4.92 i
nches
96 x 125 m
m
Horsepowe
r
Net intermittent @ 240
0 rpm 74 / 55 k
W
Induction system
turbocharged
Firing
order 1 - 3 - 4 -
2
Low idle
1500 r
pm
450 Hz
High idle
2350 r
pm
705 Hz
Compression ratio
17.5:1
Compression pressure
Pressure (psi or bar) of the lowest cylinder must be at
least 75% of the highest cylinder.
Governor
centrifugal mechanical
Valve
clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure, hot(at 200
0 rpm)
40 to 60 psi
2.8 to 4.1 bar
Oil capacity(including filter)
12.8 q
uarts
12.1 l
iters
Oil viscosity requirements
-
22°F to 86°F / -30°C to 30°C 5W-
30 (synthetic)
-
4°F to 104°F / -20°C to 40°C 10W-
40
Above 5°F /
-15°C 15W-
40
Units ship with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Handbook on your machine.
Oil temperature switch
Installation torque
8-18 ft-
lbs
11-
24 Nm
Oil temperature switch point
275°F
135°C
Oil pressure switch
Installation torque
8-18 ft-
lbs
11-
24 Nm
Oil pressure switch point
22 p
si
1.5 b
ar

September 2018 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™9
Deutz
TD2011L04i Engine, continued
Fuel injection system
Injection pump make
Motorpal
Injection pump pressure, maximum
15,000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator's
Manual on your machine.
Starter motor
Current draw, normal load
140-
200A
Cranking speed
250-350 r
pm
Battery
Type
12V DC
Size
13 x 613/16 x 93/8 i
nches
33 x 17.3 x 23.8 c
m
Quantity
1
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
200 m
inutes
Alternator output
80A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m

Service and Repair Manual September 2018
Specifications
10 S®-60 XC™• S®-65 XC™Part No. 1288652GT
Deutz D 2.9 L4 Engine
Displacement
177 c
u in
2.9 liters
Number of cylinders
4
Bore and Stroke
3.6 x 4.3 i
nches
92 x 110 m
m
Horsepower
48.8 @ 2600 r
pm
37 kW @ 2600 r
pm
Firing order
1 - 3 - 4 -
2
Low idle
1500 r
pm
313 Hz
High idle
2500 r
pm
521.7 Hz
Compression ratio
18.4:1
Compression pressure
362 to 435 p
si
25 to 30 b
ar
Governor
electronic
Lubrication system
Oil
pressure (@ 2000 rpm) 40 to 60 p
si
1.4 to 3 b
ar
Oil capacity
(including filter)
9.4 q
uarts
9 liters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Manual for your engine.
Oil temperature switch
Temperature switch point
257°F
125°C
Oil Pressure
switch
Oil pressure switch point
20 p
si
1.4 b
ar
Engine coolant
Capacity
10 q
uarts
9.4 l
iters
Fuel injection system
Injection pump make
Bosch
Injection pump pressure,
maximum
15000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel
requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Deutz D 2.9 L4 Engine, continued
Starter motor
Current draw, normal load
250A to 400A
Brush length, new
0.72 i
n
18.5 m
m
Brush length, minimum
0.27 i
n
7 m
m
Battery
Type
12V DC
Quantity
1
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
200 m
inutes
Alternator output
95A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m