Georg Fischer Signet 5600 User manual

Signet 5600 Batch Controller
CAUTION!
 

 
2. Power Connection
4. Batch Contact Wiring


-
+
12-24 V
10 W
+
–12 - 24 VDC
OR
12 - 24 VAC
5600
Terminals
External
power supply
2000
2507
2536
2540
2100
2537
2551
2552
515
525
Open Collector
Sensor
Std. Sensor
Freq. IN
Sen. Pwr.
Freq. IN
Iso. Gnd
Red
Black
Shield
Red
Black
Shield
Signet Sensors:
5600
Terminals
Technical Notes:
 

 

NC
C
NO NC
C
NO
Batch
Option
flow
AC or DC
power
valve
5600
Terminals
Technical Notes:
 

 

= Double Insulated
= DC or AC power
Contents
  
  
  
  
  
  
  
  
Technical Note:
 

  
 
 
 
 
 
 
Total
reset
AUX
output
PLS
output
12
Gnd
+
+
-
+
Gnd
Freq. IN
Sen. Pwr.
Freq. IN
Iso. Gnd
Std. Sensor
Patent No. D376,328
Flow
Open Collector
Sensor
12-24 V
10 W
LISTED
77CJ
U
L
Tot al
reset
AUX
output
PLS
output
12
Gnd
+
+
-
+
Gnd
Freq. IN
Sen. Pwr.
Freq. IN
Iso. Gnd
Std. Sensor
Patent No. D376,328
Flow
Open Collector
Sensor
12-24 V
10 W
LISTED
77CJ
U
L
1. 2. 3.
1 2
1 2
1 2
 

1. Wiring terminals
*3-5600.090-1*
  
3. Compatible Sensor Wiring

CAUTION!





Technical Notes:
 

 

7. Option Contact Wiring Options
A. Two Stage Shutdown
8. Current Output Wiring Options
A. Batch Completion
B. Valve Control
Technical Notes:
 


NC
C
NO NC
C
NO
Batch
Option
flow
to tank
Bypass line
Main line
AC or DC
power
Valve
5600
Terminals
-
+
Current
output
-
+4 - 20 mA
*
1/8 A
5600
Terminals
Fuse**
-
+
Current
output
4 - 20 mA
#6 ( - )
#5 ( + )
Georg Fischer electronic
actuator with PE 22P
positioner required
5600
Terminals
B. Missing Signal Alarm
OROverrun Alarm
NC
C
NO NC
C
NO
Batch
Option
AC or DC
power
Alarm
device
5600
Terminals
Technical Notes:
 

 

+
Gnd
CNT/EOB
output
-
+
Rsm
RTN
Start
Stop
Remote
+
Gnd
CNT/EOB
output
10 k
External
Counter
Gnd
IN
5 - 30
VDC
First 5600 Second 5600
B. Daisy chaining two 5600
batch controllers together
A. External counter connection
5600
Terminals
Technical Notes:
 shielded twisted-pair

6. End of Batch/Counter Pulse Output Wiring


Rsm
RTN
Start
Stop
Remote
Start
Stop
Resume
Momentary Switch Contacts
(customer supplied)
5600
Terminals
Technical Notes:
 shielded

5. Remote Control Wiring




 

 

 

 

Technical Notes:

internally powered


 
  
  
  



9. 5600 Operation Modes


9.1 Simple Operation Mode
 



 Counter/End of Batch Pulse Output (sec. 6):


 Option Contact - Missing Signal Alarm (sec. 7B):





 Current Output - Batch Completion (sec. 8A):

9.2 Advanced Operation Mode
 Batch Contact (sec. 4): 






 Counter/End of Batch Pulse Output (sec. 6):




batch contact
option contact
Sensor input
Batch started...
Overrun Comp:
automatic manual
0% 100%
4 mA
20 mA
Batch running...
Section 7 Continued...
C. End of Batch Pulse 


Rsm
RTN
Start
Stop
Remote
NC
C
NO NC
C
NO
Batch
Option
First 5600
Second
5600
5600
Terminals
Technical Notes:
 shielded twisted-pair

Rsm
RTN
Start
Stop
Remote
-
+
Current
output
First 5600 Second 5600
5600
Terminals
Technical Notes:
 
 

Section 8 Continued...
C. End of Batch Pulse


0%
100%
500 ms
batch contact
Option contact
Batch running...
Current Output:
End of Batch


0% 100%
4 mA
20 mA
Batch running...
valve
valve
0 mA
20 mA
0%
100%
500 ms
Batch running...
Option Contact - Two Stage Shutdown (sec. 7A):






Option Contact - Overrun Alarm (sec. 7B):





Option Contact - End of Batch Pulse (sec. 7C):




Option Contact - Missing Signal Alarm (sec. 7B):


Option Contact On/Off (sec. 10.4H):

Missing Signal Alarm On/Off (sec. 10.4H):

NOTE:

Current Output - Batch Completion (sec. 8A):

Current Output - Valve Control (sec. 8B):





NOTE:

Current Output - End of Batch (sec. 8C):




0% 100%
batch contact
Option contact
Overrun
Batch running...
0%
100%
90%
Batch contact
Option contact
Batch running...
0%
100%
500 ms
batch contact
Option contact
Batch running...
Option Contact:
Two Stage
Option Contact:
Overrun Alarm
Current Output:
End of Batch
Current Output:
Batch Completion
Current Output:
Valve Control
Missing Signal
Alarm: On
Option Contact:
Off
Option Contact:
Missing Signal
Current Output:
End of Batch



B.
2.
C.
ENTER
1.
ENTER
2.
2.
3.
D.
E.
A. ENTER
ENTER
ENTER
Batch Volume:
Key Code: * * * *
Batch Volume:
200.500 Gallons
Batch Volume:
200.500 Gallons
Batch Volume:
Key Code: - - - -
Batch Volume:
100.000 Gallons>
Reset Total?
Key Code: * * * *
Gallons X 1
Total:1234567.8>
Reset Total?
1234567.
Reset Total?
0000000.0
Reset Total?:
1234567.8
Reset Total?:
0000000.0
Reset Total?
Key Code: - - - -
Overrun: Manual
0.00000 Gallons
40.3 Gallons
<ENTER> to Stop
40.3 Gallons
Resume Start
0.0 Gallons
<ENTER> to Start
40.3 Gallons
<ENTER> to Stop
60.5 Gallons/m
<ENTER> to Stop
Time Left: <1 min
<ENTER> to Stop
Gallons X 1
PTotal:1234567.8
ENTER
ENTER
3.
OR
Resettable Totalizer
(sec. 10.4D)
OPTIONS =
(sec. 10.4D)
OPTIONS =
1. Enter code:
Press to reset
To exit without
changes:
quick
press
Press to reset
Permanent Total
Overrun compensation
E. Shown only when "advanced" mode is chosen
(sec. 10.4E)
D. Permanent Total cannot be reset.
To step C   To step A
Save
Programmable
Batch Volume
(sec. 10.4D)
OPTIONS =
(sec. 10.4D)
OPTIONS =
1. Enter volume
2. Enter volume
1. Enter code:
Save
To exit without
changes:
quick
press
OR
Batch
Start
Stop
Resume
or
start
Main Batching Sequence
Volume batched
Resume or start
Count Up
selected
(sec.10.4K)
While a batch
is running...
Volume batched
Time Left
Flow rate
To Step E   Back to Step B
10. Menu Functions
NOTE:MUST


ENTER
OPTIONS
CALIBRATE
VIEW
2
seconds
5
seconds
Press & hold ENTER key
for menu
access:
10.1 BATCH/VIEW Menu (example)
 
 MUST
Menus:
 BATCH/VIEW menu (sec. 10.1): 









 CALIBRATE Menu (sec. 10.2): 




 OPTIONS Menu (sec. 10.4):




10.3 Auto Calibration Procedure




Requirements:
 
 


 MUST


 

Auto Cal Volume:
XX.XXX Gallons
Batch K-Factor:
1234.5
Batch Units:
Gallons >
A.
B.
C.
Flow Timebase:
m >
1 2 3
Auto Calibrate:
Batch K-Factor >
Auto Calibrate:
<ENTER> to Start
ENTER
Batch Units:
Liter
Flow Time Base:
s S m M h H d D
ENTER
D.
G.
E.
Total Units:
Liters X 100
Last CAL:
01-01-12
Batch K-Factor:
3456.7
F.
Total K-Factor:
3456.7
Overrun Volume:
XX.XXX Gallons
G
Auto Calibrate:
<ENTER> to Stop
ENTER
ENTER
ENTER
Batch K-Factor:
1234.3
ENTER
ENTER
Batch K-Factor
60.000 >
Total Units:
Gallons x 1 >
Total K-Factor:
60.000 >
Last CAL:
01-01-12
CALIBRATE: - - - -
Enter Key Code
"SAVING"
briefly
displays
Set batch
K-Factor:
0.0001 - 99999.
(see note*)
Batch K-Factor
Last CAL: Sets
user-defined date
Last calibration
Set totalizer
units: Az - Zz,
0 - 9, /, _
(Label use only)
Totalizer units
To return
to VIEW:
To restore original value:
quick
press
quick
press
 To step A
 Back to step C
Set totalizer
K-Factor:
0.0001 - 99999.
(see note*)
Totalizer K-Factor
C.
Modify
K-Factor?
B.
Accept
K-Factor?
Save
A.
Reenter
volume?
To return
to VIEW:
To restore original value:
quick
press
quick
press
To step D 
D. Overrun comp.
Display shown only
when advanced mode
(sec.10.4E) and manual
overrun comp. (sec.10.4G)
is selected.
"SAVING"
briefly
displays
* * * * will appear during code entry.
Batch
Choose: Change: Save:
Set batch units:
Aa - Zz, 0 - 9,
/, _
Batch units
Set timebase:
S=seconds,
M=minutes,
H=Hours,
D=Days
Flow timebase
Auto Calibrate
Procedure
Accurate reference
container required.
See procedure
(sec. 10.3)
Start
Stop
Save
Enter volume
OR
Cancel
Press keys in sequence
10.2 CALIBRATE Menu (factory defaults shown in menu column 1)
*Note:


WARNING!


5600
20
0
40
60
80
100
ENTER
Batch %
Batch Option
0
20
40 60
80
100
+GF+ SIGNET
Flow Sensor
Flow control valve
Batch contact terminals (sec. 4) OR
4-20 mA valve control terminals (sec. 8B)
Reference Container



10.4 OPTIONS Menu
Count Direction:
Up Down
H. Option Contact:
Missing Signal >
Current Output:
End of Batch
Current Output:
Valve Control
J. Current Output:
BatchCompletion >
Current Output:
Batch Completion
Two Stage
Setpoint%: 95.0 >
Two Stage
Setpoint%: 99.5
I. Missing Signal
Delay: 30.0 sec >
Missing Signal
Delay: 25.0 sec
K.
Count Direction:
Up >
Overrun Volume:
0.00000 Gallons >
Overrun Volume:
0003.75 Gallons
G. Overrun Comp:
Manual >
Overrun Comp:
Auto Manual
Overrun Alarm:
1.00000 Gallons>
Overrun Alarm:
0002.50 Gallons
Missing Signal
Alarm: On >
Missing Signal
Alarm: Off On
ENTER
Option Contact:
End of Batch
Option Contact:
Two Stage
Option Contact:
Overrun Alarm
Option Contact:
Off
Option Contact:
Missing Signal
A
"SAVING"
briefly
displays
Option Contact
To return
to VIEW:
To restore original value:
quick
press
quick
press
Option contact
Missing
Signal
Set operation mode (sec. 9.2):
Current output
Batch
Completion
Valve
Control
End of
Batch
Set operation mode (sec. 9.2):
Set two stage
setpoint %:
0.00 - 100.
Option Contact
Two Stage mode selected
NOT shown if Missing Signal Alarm is Off (step H)
Option Contact
Set missing
signal time
delay: 0.10 -
999. sec.
Batch display count
Batch display
count direction:
Up or Down
Set overrun
volume:
0.00000 -
999999.
Batch contact
Set overrun
compensation:
automatic
or manual
(sec. 9.2)
Batch contact
Manual overrun comp selected (step G):
 Back to step F
Set overrun alarm
volume: 0.00001 -
999999.
Overrun Alarm mode selected
Missing signal
alarm:
On or Off
Option Contact
Two Stage, Overrun Alarm, End of Batch, or Off
mode selected
End of
Batch
Two
Stage
Overrun
Alarm
Turn
off
OPTIONS: ----
Enter Key Code
Contrast:
3 >
A.
B.
C.
1 2 3
Total Decimal:
*******.* >
ENTER
D. Lock:
OFF >
Contrast:
1 2 3 4 5
Display Decimal:
****.**
Total Decimal:
******. **
E. Operating Mode:
Advanced >
F. Pulse Output:
Totalizer >
Pulse Output:
End of Batch
Pulse Output:
Totalizer
K
Display Decimal:
*****.* >
Operating Mode:
Simple Advanced
Lock:
OFF On
Advanced Mode selected (step E)
To return
to VIEW:
To restore original value:
quick
press
quick
press
Press keys in sequence
* * * * will appear during code entry.
Choose: Change: Save:
Set contrast:
5 levels
Contrast
Set flow decimal:
******. -
**.****
Flow decimal
Set totalizer
decimal:
********. -
******.**
Totalizer decimal
Set VIEW Menu
lock:
On= Off=
VIEW Menu Lock
Operating mode
Set operating mode:
Simple or
Advanced F - H
Pulse Output
End of Batch
(EOB)
Totalizer
(CNT)
Set pulse output (sec. 9.2):
To step G
"SAVING"
briefly
displays
Menu Navigation
 
 



Electrical
 
 

 
 
 
 

 
  
  
 
  

 
 
 
 
General
 
 
 

  
  
  
  

  
 
 
  
  
  
 

 
 
GND
+100 
Internal EOB/CNT Circuit
 
 
 










11. Parts and Accessories
Environmental
 
 
 
 
 
 
 
 
 
 
Agency Approvals
 
 












SIDE VIEW
Mounting Clamp (2 ea.)
Optional Splashproof Rear Cover (sec. 11)
88 mm
(3.5 in.)
Mounting Panel
Panel
Gasket
91 mm
(3.6 in.)
96 mm
(3.8 in.)
76 mm (3 in.)
88 mm (3.5 in.)
96 mm (3.8 in.)
ENTER
%
Batch
Batch Option
0
20
40 60
80
100
Signet Controller
+GF+
96 mm
(3.8 in.)
Front View
96 mm (3.8 in.)
92 x 92 mm
(3.62 x 3.62 in.)
Panel cutout
-
+
+
NC
C
NO NC
C
NO
+
Freq. IN
Sen. Pwr.
Freq. IN
Iso. Gnd
Std. Sensor
Batch
Option
Patent No. D 376,328 Batch
Open Collector
Sensor
12-24 V
10 W
Signet
Model #3-5600
Rsm
RTN
Gnd
Start
Stop
Remote
CNT/EOB
output
Current
output
-
88 mm
(3.5 in.)
88 mm
(3.5 in.)
Rear View
Dimensions:
13. Quick Reference Menu Parameters
13.1 VIEW Menu Setup Parameters
A.
B.
C.
D.
E.
Batch Volume:
100.000 Gallons >
Gallons X 1
Total:1234567.8 >
Gallons X 1
PTotal:1234567.8
Overrun: Manual
0.00000 Gallons
100.0 Gallons
<ENTER> to Start
Menu
Parameters
Factory
Default
Range
Display
Description
Press ENTER to start, stop,
or resume batch
Programmed
batch volume
Resettable
totalizer
Permanent
totalizer


See programmed
batch volume B
0.00001 - 999999.
000000.00 - 99999999.
000000.00 - 99999999.
Manual or Auto
0.00000 - 999999.
100.000
Gallons
100.000
Gallons
0000000.0
0000000.0
00000.0

 
13.2 CALIBRATE Menu Setup Parameters
_= blank display
digit option
_ = blank display
digit option
13.3 OPTIONS Menu Setup Parameters
Contrast:
3 >
Total Decimal:
******* . * >
Lock:
OFF >
Operating Mode:
Advanced >
Pulse Output:
Totalizer >
Display Decimal:
*****.* >
Option Contact:
Missing Signal>
Current Output:
BatchCompletion >
Two Stage
Setpoint%: 95.0>
Missing Signal
Delay: 30.0 sec >
Count Direction:
Down >
Overrun Volume:
0.00000 Gallons>
Overrun Alarm:
1.00000 Gallons>
Missing Signal
Alarm: On >
Overrun Comp:
Manual >
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
0.00000 - 999999.
0.00 % - 100. %
0.00001 - 999999.
3
****.*
*******.*
0.00000 Gallons
95.0%
1.00000 Gallons
Menu
Parameters
Factory
Default
Range
Display
Description
Display contrast
Flow decimal
Total decimal
VIEW menu total/batch
volume reset access code
Simple or
Advanced Mode
Pulse output
operation mode
Overrun compensation
mode
Overrun volume
Option contact
mode
Option contact,
two stage mode
Option contact,
overrun alarm mode
Missing signal alarm
Missing signal
alarm delay
Current output mode
Batch count direction
0 to 5
**.*** to *****.
******.** to ********.
On or Off
End of Batch or
Totalizer
Manual or Auto
Missing signal, Two stage,
Overrun alarm, End of Batch,
or Off
On or Off
0.10 - 999
seconds
Batch Completion,
Valve control, or
End of Batch
Count up
or down
Off
AdvancedSimple or Advanced
Totalizer
Manual
Missing
signal
On
0.10 seconds
Batch
Completion
Count
up
Batch Units:
Gallons >
Flow Timebase:
m >
Auto Calibrate:
Batch K-Factor >
Batch K-Factor:
60.000 >
Total Units:
Gallons x 1 >
Last CAL:
01-01-12
Total K-Factor:
60.000 >
A.
B.
C.
D.
E.
F.
G. 00 - 00 - 00 to
39 - 39 - 99
Ss, Mm, Hh, Dd
0.0001 - 99999.
0.0001 - 99999.
_Gallons
60.000
Gallons X 1
60.000
01 - 01 - 98
Menu
Parameters
Factory
Default
Range
Display
Description
Last Calibration
date
Batch units
Flow timebase
Optional volumetric
calibration
Batch K-Factor
Total units
Total K-Factor
Aa - Zz, 0 - 9, /, _
(8-digits max.)
n/a
Az - Zz, 0 - 9, /, _
(15-digits max.)
m
(m= minutes)
n/a