GEORGIN ProcessX Series User manual

www.georgin.com
INSTRUCTIONS MANUAL
SERIES TRANSMITTERS
ProcessX

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Instruction manual - ProcessX

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Instruction manual - ProcessX
CAUTION :
Rotating the upper assembly part :
The upper assembly (housing and electronic unit) can be rotated by 90° left or right just by removing
the 3 hexagonal screws.
If the assembly parts must be turned over than 90°, or if the position
is already amended since the delivery by Georgin, it's necessary
to remove the electronic unit from the housing and disconnect
the atcable from the electronic measuring cell before turn the
housing.
If necessary, amend the atcable's position connecting electronic
unit and measuring cell, after t the different parts.
Failure to observe this may lead to the deterioration of the at
cable, which is not covered by the manufacturer's warranty.

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Instruction manual - ProcessX
INTRODUCTION
First read this instruction manual carefully until an adequate understanding is required, and then
proceed to installation, operation and maintenance of the ProcessX V5 series transmitter.
The specications of the transmitter will be changed without prior notice for further product im-
provement.
Modication of the transmitter without permission is strictly prohibited. Georgin will not bear
any responsibility for a trouble caused by such a modication.
This instruction manual should be kept by a person who is actually using the transmitter.
After reading this manual, keep it at a place easier to access.
This manual should be delivered to the end user without fail.
For detail specications and outline diagrams, refer to the specications supplied separately.
Our pressure transmitters have been designed to meet international standards and directives.
It is necessary to read carefully the manual before use these transmitters, to familiarize yourself
with the installation, wiring processes, wiring and all operations and maintenance.
The technical information is detailed in each "Technical Specication" for each version of the
transmitters.
Carefully read the instructions ATEX "-processX-fr" for any use of sensors in dangerous areas.
The instrument nameplate as shown below is attached on the housing of this transmitter.
Before use, make sure the contents of the nameplate agree exactly with your specications.
1
2
3
4
5
9
11 10
6
7
8
1 Tag number
2 Model
3 Transmitter type (see corresponding "technical data sheet")
4 Range
5 Power supply
6 Output
7 Maximum working pressure (MWP)
8 Serial number
9 Manufacturing date
10 Hazardous locations description -
(See the "safety instruction" for the Pressure transmitter localised in the dangerous area)
11 Order Acknowledgment Number

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Instruction manual - ProcessX
ELECTROMAGNETIC COMPATIBILITY
EMC Directive (2014/30/UE)
All models of FCX series transmitters type ProcessX are in accordance with :
t5IFIBSNPOJ[FETUBOEBSET
- EN 61326-1 (Electrical equipment for measurement, control and laboratory use - EMC requirements).
- EN 61326-2-3 (Part 2-3 : Particular requirements - Test conguration, operational conditions and performance criteria
for tranducers with integrated or remote signal conditioning).
Emission limits : EN 61326-1
Frequency range (MHz) Limits Basic standard
30 to 230 40 dB (μV/m) quasi peak, measured at 10 m distance EN 55011 / CISPR 11
Group 1 Class A
230 to 1000 47 dB (μV/m) quasi peak, measured at 10 m distance
Immunity requirements : EN 61326-1 (Table 2)
Phenomenon Test value Basic standard Performance criteria
Electrostatic discharge (ESD) 4 kV (Contact)
8 kV (Air)
EN 61000-4-2
IEC 61000-4-2 A
Electromagnetic eld
10 V/m (80 MHz to 1.0 GHz)
3 V/m (1.4 GHz to 2.0 GHz)1 V/m
1 V/m (2.0 GHz to 2.7 GHz)
EN 61000-4-3
IEC 61000-4-3 A
Rated power frequency
Magnetic eld 30 A/m (50 Hz, 60 Hz) EN 61000-4-4
IEC 61000-4-4 A
Burst 2 kV (5/50 ns, 5 kHz) EN 61000-4-5
IEC61000-4-5 A
Surge 1 kV Ligne à ligne
2 kV Ligne à la masse du boîtier
EN 61000-4-6
IEC61000-4-6 A
Conducted RF disturbances 3 V (150 kHz à 80 MHz) EN 61000-4-6
IEC61000-4-6 A
Performance criteria (A et B) : According EN 61326-1, EN 61326-2-3 subclauses 6.4.

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Instruction manual - ProcessX
CLASSIFICATION OF SAFETY INSTRUCTIONS
First of all, read carefully the “Safety instructions” for your own safety and for correct
use of the transmitter.
t5IFSJTLTSFMBUFEUPBOPOSFTQFDUPGUIFJOTUSVDUJPOTBSFQSJPSJUJ[FEBTGPMMPX
Risk of death or sever injury if the safety instructions are not followed.
In case of wrong handling probable injury or physical damage can happen.
Important instructions to be respected.
General observations concerning the product, product handling and cor-
rect use of the transmitter.
DANGER
INDICATION
ATTENTION
PRECAUTION

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Instruction manual - ProcessX
Storage for a long period
For installation, select an appropriate place
At a place allowing an adequate space for check-up
Mounting position
Attention to overload
Others
If the Pressure transmitter is not mounted rapidly on site after
the delivery, please store the transmitter in a dry room at normal
temperature and humidity (25°c and 60% RH). Keep it on the
originally packaging if possible.
Site at location with minimal vibration, dust and corrosive gas
Site at location large enough to allow maintenance and checking.
Mount to a pipe horizontally or vertically.
Do not apply a pressure outside the specied range.
Besides the above, be sure to observe the cautions given in
this manual.
IMPORTANT RECOMMENDATIONS

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Instruction manual - ProcessX
INTRODUCTION ..........................................................................................................................4
ELECTROMAGNETIC COMPATIBILITY .........................................................................................5
CLASSIFICATION OF SAFETY INSTRUCTIONS ............................................................................6
IMPORTANT RECOMMENDATIONS ............................................................................................7
1. OUTLINE...................................................................................................................................9
2. OPERATING PARTS AND THEIR FUNCTIONS ........................................................................10
3. INSTALLATION AND PIPING...................................................................................................13
3.1 Installation ..................................................................................................................................14
3.2 Piping ..........................................................................................................................................18
3.2-1 Piping of differential pressure and ow transmitter (FKC) ............................................18
3.2-2 Piping of gauge and absolute pressure transmitter (FKG/FKP or FKA/FKH) ...........22
3.2-3 Piping of direct mount : absolute (FKH) and gauge pressure transmitter (FKP) .........24
3.2-4 Piping of level transmitter (FKE)...................................................................................... 26
3.2-5 Piping of remote seal(s) type transmitters (FKD, FKM, FKB)....................................... 29
3.2-6 Piping of remote seal types absolute and gauge transmitters ..................................... 32
4. WIRING ..................................................................................................................................34
4.1 Wiring procedure ........................................................................................................................35
4.2 Power voltage and load resistance ...........................................................................................37
4.3 Grounding ...................................................................................................................................37
5. START UP AND SHUTDOWN .................................................................................................38
5.1 Preparation for Start up ............................................................................................................38
5.2 Operation ....................................................................................................................................39
5.3 Shutdown ....................................................................................................................................40
6. ADJUSTMENT .......................................................................................................................41
6.1 Adjustment procedure using the external adjusting screw ..................................................... 41
6.1-1 Zero adjustment by the screw ........................................................................................ 41
6.1-2 Span adjustment by the screw ........................................................................................ 42
6.2 Adjustment procedure by local congurator unit with LCD display ......................................44
6.2-1 Menu list............................................................................................................................. 45
6.2-2 Switching menus ............................................................................................................... 46
6.2-3 Operating procedure ........................................................................................................ 47
6.3 Adjustment with hand held communicator FXW......................................................................72
6.3-1 Connection of FXW........................................................................................................... 72
6.3-2 Start up of the FXW........................................................................................................... 73
7. MAINTENANCE......................................................................................................................93
7.1 The following verications are suggested by the manufacturer ............................................. 93
7.2 Troubleshooting ..........................................................................................................................94
7.3 Replacement of defective parts ................................................................................................95
7.4 Adjustment after replacement of amplier or measuring cell .............................................102
A1. BUILT-IN ARRESTOR ...........................................................................................................................104
A2. CALIBRATION ..................................................................................................................................... 106
A3. PARAMETER SETTING PRIOR TO DELIVERY ..................................................................................108
A4. HART®COMMUNICATION FUNCTION ..........................................................................................109
A5. SPARE PARTS ........................................................................................................................................113
CONTENTS

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Instruction manual - ProcessX
EEPROM
Sensor
parameters
Analog to
Digital
Converter
Digital to Analog
Converter
Micro Processor
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EEPROM
Transmitters
Parameters &RPPXQLFDWLRQ
*HRUJLQ+$57®
0DQXDO
Zero/Span
$GMXVWPHQW
25.0 8.00 kPa
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Control
system
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(option)
4-20 mA signal
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(option)
Micro
Capacitance
Silicon Sensor
Sensor Unit Electronics Unit
OUTLINE
1
The ProcessX V5 series transmitter accurately measures the differential pressure, level of liquid,
gauge pressure or absolute pressure, and transmits a proportional current signal of 4 to 20 mA DC.
This transmitter can be used for owrate, level, density measurement and other application using
differential pressure measurement.
The transmitter utilizes a unique micromachined capacitive silicon sensor with state-of-the-art
microprocessor technology to provide exceptional performances and functionnalities.
The transmitter is compact and light, provide high accuracy and reliability.
Transmitter settings (such as range and damping time constant, etc.) can be changed from an
HHC (Hand Held Communicator) or with an optional LCD digital display.
Local digital adjustment of zero and span are possible from outside screw on the electronic housing.
Measuring principle
The operating principle of the ProcessX V5 series transmitter is shown in the below block diagram.
The input pressure is changed into an electrostatic capacitance in the detecting unit.
The change proportional to the pressure undergoes conditioning and amplication in the trans-
mission unit, and is then output as a current of 4 to 20 mA DC

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Instruction manual - ProcessX
Terminals
Symbol Description
Connects the output cable.
Used for checking the output or connecting an analogic indicator or a remote indicator
An external terminal used for grounding.
OPERATING PARTS AND THEIR FUNCTIONS
2
Description of ProcessX V5 serie transmitters
Part name Description
Detecting unit Detects pressure, differential pressure or level of liquid.
$PSOL¿HUXQLW Converts the detected signal into an output signal.
Vent/drain plug Used for gas discharge or draining.
Process connection Connects impulse pipes from the process.
Electrical connection Connects the output cable.
Zero Adjusting screw Used for adjustment.
Connection unit Connects an input-output line and ground wire
Amplier Unit
Part name Description
Analog indicator connector Used for connecting an analog indicator.
LCD unit connector 8VHGWRFRQQHFWWKHGLJLWDOLQGLFDWRURUWKHORFDOFRQ¿JXUDWRUXQLWZLWK/&'GLVSOD\
Indicator (option) 7KHDQDORJRUGLJLWDOLQGLFDWRU RUWKHORFDOFRQ¿JXUDWRUXQLW ZLWK/&'GLVSOD\FDQ
be mounted.
Zero/Span adjustment se-
lector switch Used to select the function (zero/span) to be adjusted by the external adjusting screw.
％
0
20
40
60
80
100
ZS
FIX
OUT
DISP
ZERO
SPAN
abs
%
FIX
OUT
DISP
ZERO
SPAN
abs
%
MODE
(Local configurator unit
with LCD display)
(Digital) (Analog)
Indicator
Analog indicator connector
LCD unit connector
Amplifier unit
Terminal unit
Zero/Span adjustment
selector switch
Process
connection
Detecting
unit
Amplifer
unit
Adjusting screw
Vent/drain
plug

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Instruction manual - ProcessX
Mode indicating function of digital indicator
FIX
OUT
DISP
ZERO
SPAN
abs
%
Mode indication
Mode When indicated When not indicated
%% output Actual scale
ZERO Possible external zero adjustment External zero adjustment not possible
SPAN Possible external span adjustment External span adjustment not possible.
DISP Digital indicator display Digital indicator LIN display
OUT output LIN output
FIX Fixed current mode Measurement mode
The transmitter is in operation
(blinking). The transmitter is not in operation.
abs Absolute pressure Gauge pressure
Output value < Zero 2XWSXWYDOXH=HUR
(a part of unit indicator)

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Instruction manual - ProcessX
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Normal mode (normal mode for indicating a measured value)
* For status indication in the normal mode, refer to the previous section “Mode indicating function of digital indicator.”
Setting mode (functions of the 3 push button key switches)
Functions of the 3 push button key switches
Name Main function
Mode key Switches between the normal and setting modes.
Minus key Changes an item No. or item name to the minus (decrease) direction.
Plus key Changes an item No. or item name to the plus (increase) direction.
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FIX
OUT
DISP
ZERO
SPAN
abs
%
MODE
Minus key Plus key
Mode key
SPAN
%
Blicking
(Transmitter
is running)
Measurement
value
Lighting
(The setting of
the transmitter is
being adjusted.)
Item No.
Item name

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Instruction manual - ProcessX
INSTALLATION AND PIPING

Type Ambient Process Span Static Technical
temperature temperature limit pressure datasheets
limit limit limit
Differential -40 to 85°C -40 to 120°C 10 mbar -1 to 32 bar
pressure (silicone oil) 60 mbar -1 to 100 bar
320 mbar -1 to 160 bar
-20 to 80°C (option : 420 bar) EDSF6-134
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(option : 420 bar)
5 bar -1 to 160 bar
(option : 420 bar)
30 bar -1 to 160 bar
(option : 300 bar)
200 bar -1 to 300 bar
Gauge -40 to 85°C -40 to 100°C 1,3 bar 1,3 bar
Pressure (silicone oil) 5 bar 5 bar EDSF5-92
30 bar 30 bar and
-20 to 80°C 100 bar 100 bar EDSF5-98
  ÀXRULQDWHGRLO EDU EDU
Absolute -40 to 85°C -40 to 85°C 0,16 bar abs 0,16 bar abs
Pressure 1,3 bar abs 1,3 bar abs EDSF5-91
5 bar abs 5 bar abs and
30 bar abs 30 bar abs EDSF5-97
100 bar abs 100 bar abs
Level and -40 to 85°C 60 mbar According PN/lbs EDSF7-68
remote seal(s) see note* 320 mbar of remote seal EDSF6-05
1300 mbar and
5000 mbar EDSF6-06
30000 mbar
100 bar
200 bar
500 bar
* Refer to "technical data sheets" about details of process temperature limits of the transmitters.
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Protect the transmitter with a security device when the existing application
conditions require it. The transmitter should be installed remote from the
measuring point in the case that the process temperature is too high.
INDICATION

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Instruction manual - ProcessX
3.1 Installation
During the unpacking of the transmitter, check the conformity of the transmitter and all the ac-
cessories.
Before installation, the customer must check the compatibility of the wetted parts for the applica-
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The transmitter can be installed on a 2” tube or wall mounted.
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Note :
For the wall mounting, the customer has to supply the M8 bolting.
Please refer to the data sheets for the outline dimension drawings of the transmitters.
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DANGER
Ifthe transmitteris notused soonafter delivery, then leave it packed and store it in
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INDICATION
Transmitter
Bracket
Plain washer
Spring washer
Mounting bolt
(M8 12)
Process flange
Bracket
Plain washer
Spring washer
Mounting bolt
(M8x12)
Transmitter
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Mount the bracket on the transmitter as shown below.
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- The transmitter is heavy. Be careful when handling it.
- The indicated installation and the wiring conditions of the transmitter must be
strictly followed.
- A wrong manipulation can be the reason of a disfunction of the transmitter.
- During installation, make sure that no part which could be the reason of the dis-
function or a danger is located inside the electronics housing.
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The local indicator position must not be changed
The position of the electronics housing must not be changed
- The isolating valves and manifold must correspond to the maximum pressure
in the pipe. If the valves and the connections do not correspond to the max pipe
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- The pipes need to be according the process temperature and the pressure
standards.
- Membrane are very sensitive. Be careful during the manipulation.
- Do not bend excessiviely the capillary
DANGER

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Instruction manual - ProcessX
Transmitter
Nut
Spring washer
Plain washer
Bolt
U-Bolt
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(1) Fasten the transmitter to a vertical or horizontal pipe using the supplied U-bolt (Tightening
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(2) Use a pipe of outside diameter ø60.3 mm
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Position the remote seal of the transmitter in front
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)L[WKHWUDQVPLWWHUWRWKHÀDQJHXVLQJWKHDGDSWHU
boltings
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Fasten the transmitter to the wall with M8 bolts.
FKP and FKH models
Bracket
Plain washer
Spring washer
Mounting bolt
(M4×10)
Adaptor (Option)
Transmitter

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Instruction manual - ProcessX
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again
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plug.
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RYHUWKDQZLWKRXWGLVFRQQHFWWKH
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cell).
If the transmission unit has been turned
excessively without removing the elec-
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which connects the electronics unit in
the transmission unit and the detecting
unit,andsetthetransmissionunitagain.
0
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DANGER
PRECAUTION
DANGER
Avoid the following procedure in an explosionproof area.
Avoid the following procedure in an explosionproof area.
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Instruction manual - ProcessX
0ROCESSCONNECTION
Ensure a space of about 500 mm against the cover in order to facilitate he maintenance.
Unscrew slowly grasp the hexagon part of vent/drain plug with an allen key.
Put a new seal tape (4 to 8 rounds) and mount the vent/drain plugs in the position you want
applying the tightening torque :
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500 500
500
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Instruction manual - ProcessX
3.2 Process piping
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pressure side by "/" on the cell neck
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The process connection ports of the transmitter and manifold
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remove the caps. When removing the caps, carefully protect the
threaded portion and sealing face from damage.
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the manifold valve. Tightening torque of 7/16-20UNF mounting bolt should be 30 to 40
Nm (3 to 4 kgf m).
(2) If a manifold is not used, the impulse pipes can directly be screwed into the transmitter.
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be 30 to 40 Nm (3 to 4 kgf m).
The piping connection must respect some rules to have an accurate measurement :
General recognitions are :
1) Transmitter must be mounted below the process piping for liquid and steam measurement.
2) Transmitter must be mounted above the process piping for gaz measurement.
Main valve or manifold used for piping should be selected with the maxi-
mum pressure of the process taken into account (piping parts such as
main valve, etc. should be furnished by user). If the main valve and other
parts do not meet the rating, it may result in leakage of gas or liquid which
could lead to a hazard.
ATTENTION
LH
4HREADEDPORTION
3EALSURFACE

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Instruction manual - ProcessX
Manifold
Impulse pipe
Isolating valve
Process pipe
Orifice plate
Impulse pipe
Manifold
isolating valve
Differential pressure source (orifice)
Process pipe
Isolating valve
Process pipe
condensate
chamber
Manifold
Impulse pipe
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Place the transmitter above the process pipe. If the pro-
cess temperature is high, please use a condensate cham-
ber like for steam
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Set two condensers at the same height between the
transmitter and the primary element.
Fill the pipe between the condensers and transmitter with
water.
Installation of a drain is necessary
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Place the transmitter below the process pipe
Make piping so that gas in the impulse pipe is not
delivered to the transmitter, and incorporate gas res-
ervoirs as required..
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The position of the process connection is determined by the relationship between the condi-
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Follow the process position according to the process :
Gas measurement Liquid measurement Steam measurement
Upper
Lower
Upper
Lower
0 to 45° up from
the vertical
0 to 45° up from
the vertical
0 to 45° down from
the vertical

20 fu-processx-en
www.georgin.com
Instruction manual - ProcessX
Isolating valve
Process pipe
Pressure tap
Impulse pipe
Manifold
Atmospheric
air inlet
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The transmitter must be below the process pipe.
(1)During valves and manifold installation, please make sur that no dust
enter through the atmospheric air inlet.
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lowing should be considered.
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transmitter location.
To overcome this, provide atmospheric pressure-side pipe with a
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spheric air inlet in a box.
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Place the transmitter above the process pipes to pre-
venting condensation in the impulse pipe and in the
measuring
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For measurement, connect the highest liquid level of tank with the low pressure side of
transmitter, and the lowest liquid level of tank with the high pressure side of transmitter.
The reference column (connected to the high-
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Level calculation formula
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LRV : Low limit of measurement (0% point)
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ȡ
0ȡȡ1 : Density
+
1+2 : Liquid level,
h : Liquid level change
H1H2
ρ
0ρ
h
ρ
1
Max. liquid level
Min. liquid level
Condensate chamber
High
pressure
side
Manifold
Low
pressure
side
Isolating valve
Process pipe
Impulse pipe
Manifold
Pressure tap
Atmospheric
air inlet
ATTENTION