Getinge GEV TS 121650 AR-2 User manual

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GEV TS 121650 AR-2
PFIZER ROBOTIC SYSTEMS
0011393179-010
USER MANUAL

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TABLE OF CONTENTS
PREFACE................................................................................................................................................... 5
INTRODUCTION ....................................................................................................................................... 6
SAFETY ..................................................................................................................................................... 7
Attention symbols............................................................................................................................ 7
Warnings.......................................................................................................................................... 7
Advice .............................................................................................................................................. 7
Symbols on the unit ......................................................................................................................... 8
Electrical hazards ............................................................................................................................. 8
Other hazards .................................................................................................................................. 8
Machine Identification..................................................................................................................... 9
General .......................................................................................................................................... 10
Emergency stop ............................................................................................................................. 12
Machine stop ................................................................................................................................. 12
Emergency stop placement ........................................................................................................... 13
Protection zones ............................................................................................................................ 14
Working methods in case of problems or breakdown .................................................................. 15
Removal of personnel.................................................................................................................... 15
Restrictions .................................................................................................................................... 16
THE PROCESS ......................................................................................................................................... 17
General function ............................................................................................................................ 17
Tub, nest, and rack handling.......................................................................................................... 17
OPERATION INSTRUCTIONS................................................................................................................... 19
General .......................................................................................................................................... 19
Before start..................................................................................................................................... 19
Start................................................................................................................................................ 19
Auto mode ..................................................................................................................................... 20
Activate operation mode Auto....................................................................................................... 20
Deactivate operation mode Auto ................................................................................................... 20
Semi-auto for a zone...................................................................................................................... 20
Manual mode................................................................................................................................. 21
Activate operation mode Manual................................................................................................... 21
Deactivate operation mode Manual ............................................................................................... 21
Interlock manual functions ............................................................................................................ 21
Jogging function ............................................................................................................................ 21

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General functions .......................................................................................................................... 22
Sluicing of empty racks ................................................................................................................. 22
Emptying of system....................................................................................................................... 22
Hold time monitoring..................................................................................................................... 22
Separation of autoclave cycles....................................................................................................... 23
Request access, Haake locks on gates ........................................................................................... 24
Haake boxes................................................................................................................................... 24
Entering the facility area................................................................................................................ 25
Exit area......................................................................................................................................... 25
Restart after stop........................................................................................................................... 26
Restart after an emergency stop..................................................................................................... 26
Restart after safety stop.................................................................................................................. 26
Restart after an error ...................................................................................................................... 26
Restart after PLC-stop ................................................................................................................... 26
Alarms............................................................................................................................................ 27
Manual operations......................................................................................................................... 28
Manual rack handling .................................................................................................................... 28
Loading side –manual loading...................................................................................................... 29
Unloading side –manual loading .................................................................................................. 29
Autoclave cycle, pharma-alarm handling ...................................................................................... 30
Unloading robot logic.................................................................................................................... 31
ERROR HANDLING ................................................................................................................................. 32
General errors................................................................................................................................ 32
Robot grippers ............................................................................................................................... 32
Lost product (Sleeve) during transportation.................................................................................. 37
ZONE 1 ........................................................................................................................................... 38
ZONE 2 ........................................................................................................................................... 38
ZONE 3 ........................................................................................................................................... 38
Control Panel ......................................................................................................................................... 44
Cabinet........................................................................................................................................... 44
AK1................................................................................................................................................. 44
Light tower, Pfizer standard........................................................................................................... 45
Robot cabinets ............................................................................................................................... 45
Robots, basic functions.......................................................................................................................... 46
ABB-menu ...................................................................................................................................... 46
Robot pendant ............................................................................................................................... 49

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Manual/Auto mode........................................................................................................................ 49
Starting program execution............................................................................................................ 50
Manual operation of robot. (Jog window or Quick selection)....................................................... 51
Home position................................................................................................................................ 53
Picture illustrates robot in home position ...................................................................................... 53
Move the robot to home position................................................................................................... 55
Gripper........................................................................................................................................... 57
Open/close manually...................................................................................................................... 57
Speed ............................................................................................................................................. 59
Change speed................................................................................................................................. 59

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PREFACE
ThisUSERMANUAL,containsalltheinformationyouneedin order to safely
operate your Evomatic AB equipment.
Please read and follow the entire manual carefully, and please pay special
attention to the framed warnings and caution remarks. See “Attention
symbols” under SAFETY
In the event of an accident or incident you are obliged to report this.
Evomatic AB shall not be liable for any damages, directly or indirectly, due
to actions, which are not in accordance with this manual.
Should any unforeseen problems occur, you are of course welcome to contact
us.
The machines included in the equipment are described in detail in separate
manuals. Spare parts lists, electrical drawings, maintenance, troubleshooting
etc.
See accompanying documents.
Manufacturer address:
Evomatic AB
Södra Stillerydsvägen 17A,
SE-374 31 Karlshamn, Sweden

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INTRODUCTION
This system is designed to receive tubs with syringe nests, load and unload a sterilizer. Put
back the syringe nest in its tub and proceed down the line to inspection and packing.
Depending on process, the system also store empty tubs in a separate buffer zone until the
last sterilized nest comes to unloading side at the end of a batch from filling line.
System can buffer 16 fully loaded racks on loading side before the sterilizer and buffer
8pcs on the unloading side after the sterilizer.

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SAFETY
Attention symbols
Some of the warnings, instructions and advice in this manual are so
important that we use the following special symbols to draw attention
to them. The designs and symbols used are:
Warnings
Instructions
Advice
This symbol indicates a warning in the manual. It’s a
warning of a hazard that may lead to more or less severe
injury and in certain cases mortal danger.
The symbol is also used to highlight safety components,
etc. See “Overview of safety devices” in the Introduction
chapter in the USER MANUAL.
This symbol appears in instructions that should be
followed to avoid damage to both the unit and the load.
This symbol indicates important advice and hints that
make it easier to work with the unit.

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Symbols on the unit
Electrical hazards
This symbol is a warning for electrical hazards.
Other hazards
This warning symbol alerts the user
to other hazards that may occur.

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Machine Identification
The Robotic system Type Plate
The unique identification information for the Robotic system is found
on the Robotic system type plate, attached to the machine.
When contacting Evomatic concerning the Robotic system,
information included in the type plate is required.
The CE mark ensures that the Robotic system complies with all relevant
European directives of the European Economic Area (EEA) / the
European Economic Community (EEC).
1. Location of type plate
2. Reference
3. Frequency (Hz) and Connection voltage (V)
4. Nominal current (A)
5. Short-circuit current cap (kA)
6. Fuse (A)
7. Control voltage (V)
8. Year of manufacture
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General
All machines can be dangerous in case of improper operation. It is therefore of the utmost
importance that all users of the machine read through, understand and observe the
following security measures and warnings. Read through the instruction regularly.
All safety precautions have been taken as far as possible when designing the machine.
However, it is not possible to completely exclude all risks without reducing the machine's
capacity.
ALL equipment has been tested by personnel from Evomatic AB, if the machine is
installed according to our regulations, it will work correctly.
In the event of improper operation, please call our service department, before you try to fix
the problem yourself. Basic safety precautions should always be followed to reduce the
risk of fire, electric shock and personal injury.
Warning!
Observe and follow local safety precautions.
Unauthorized persons should never use the equipment.
Never leave the machine in operation without supervision. Make sure that all users of the
machine have read and understood the information in this manual.
Personal Protective equipment.
Hearing protection should be used by the personnel when exposed to noisy
environments.
We recommend use of hearing protection when working with and around the production
cell, as handling materials and surrounding processes can cause high noise levels.
The sound pressure level of equipment delivered by Evomatic AB amounts to a maximum
of 75 dB (A).
However, adjoining equipment may cause the sound pressure level at the workplace to be
higher.
Padlock.
Locks from Haake replace padlock functionality to prevent automatic restart in this
equipment without the approval of personnel.