Eddyfi Technologies INUKTUN VERSATRAX 100 User manual

.
2569 Kenworth Road, Suite C
Nanaimo, BC, V9T 3M4
CANADA
+1.250.729.8080
[e-mail]
www.eddyfitechnologies.com

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User Manual
Table of Contents
About This Manual........................................................................................................................................4
System Description.......................................................................................................................................4
Description of Equipment & Intended Use...............................................................................................4
Specifications...........................................................................................................................................5
Certification..............................................................................................................................................6
Safety............................................................................................................................................................6
System Setup..............................................................................................................................................10
Personnel Requirements .......................................................................................................................10
Working And Storage Environment........................................................................................................10
System Power........................................................................................................................................11
Power Requirements......................................................................................................................11
Generators / Inverters ....................................................................................................................11
Interface Box Connection.......................................................................................................................11
ICON™ Portable Controller Connection................................................................................................12
Vehicle & Tether Connection.................................................................................................................12
Portable Reel Setup...............................................................................................................................13
Mini-Reel Setup......................................................................................................................................14
Microtrac™ Voltages..............................................................................................................................15
Vehicle Configuration..................................................................................................................................16
Parallel Configuration.............................................................................................................................16
Track Angle Adjustment.................................................................................................................16
Camera Height Adjustment............................................................................................................17
Camera Height Extensions (Optional)............................................................................................18
Camera & Light Installation............................................................................................................19
Track Removal/ Installation............................................................................................................21
Traction Weight Kit (Optional)........................................................................................................22
Magnet Kit (Optional) .....................................................................................................................23

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User Manual
Extended Parallel With Spectrum 90™ .................................................................................................26
Extended Parallel Chassis .............................................................................................................26
Camera & Light Installation............................................................................................................27
Extended Traction Weight Kit (Optional)........................................................................................28
Extended Magnet Kit (Optional).....................................................................................................29
Inline Configuration................................................................................................................................30
Track Installation............................................................................................................................30
4-Inch Configuration.......................................................................................................................31
5-inch Configuration .......................................................................................................................32
6-Inch Configuration.......................................................................................................................33
Rear Camera (Optional).................................................................................................................34
Crystal Cam™ front camera (optional)...........................................................................................35
Maintenance................................................................................................................................................36
Tether Handling......................................................................................................................................36
Connector Care......................................................................................................................................37
Fuse Replacement.................................................................................................................................38
Microtrac™ Maintenance .......................................................................................................................38
Camera Maintenance.............................................................................................................................38
Tether Re-termination............................................................................................................................38
Parts and Repairs .......................................................................................................................................39
Ordering Parts/Customer Service..........................................................................................................39
Warranty Repairs...................................................................................................................................40
Factory Returns to Canada....................................................................................................................40
Product/System Drawing Package Availability ......................................................................................40
Limited Warranty Policy ..............................................................................................................................41

Versatrax 100™
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User Manual
About This Manual
This manual has been prepared to assist you in the operation and maintenance of your Eddyfi
Technologies equipment. Correct and prudent operation rests with the operator who must thoroughly
understand the operation, maintenance, service and job requirements. The specifications and information
in this manual are current at the time of printing.
This product is continually being updated and improved. Therefore, this manual endeavors to explain and
define the functionality of the product. Furthermore, schematics or pictorials and detailed functionality
may differ slightly from what is described in this manual.
Eddyfi Technologies reserves the right to change and/or amend these specifications at any time without
notice. Information in this manual does not necessarily replace specific regulations, codes, standards, or
requirements of others such as government or site regulations.
This manual is copyright © 2019 by Inuktun Services Ltd. All rights reserved.
System Description
Description of Equipment & Intended Use
The Inuktun Versatrax 100™ (VT100) system is a 4000 series Inuktun Microtrac™ based vehicle used for
navigating pipes of 4 to 12 inch (100 mm to 300 mm) internal diameter with the camera centered. The track
mechanism is further adjustable to very large diameters or flat surfaces.
The inspection system has been manufactured with the hazards and demands of pipe inspection in mind. A
minimized vehicle profile provides maximum clearance for passage of service intrusions in the pipe. The
vehicle employs marine technology for underwater operation at up to 200 feet (60 m) depth.
All Versatrax hardware can be used dry, underwater, or in dirty, muddy conditions. The rugged design
ensures a long service life and helps protect the vehicle from damage during normal use.
Typical applications include inspection of:
•Sewer and storm drains
•Hydroelectric pipe and infrastructure
•Tanks and pressure vessels
•Oil and gas refineries and pipelines
•Pulp and paper mills

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User Manual
Specifications
Pipe Size Range (Inline
Chassis)1
4, 5, 6-inch pipe. [100, 125, 150mm] pipe. Camera
centered with interchangeable skids. Spectrum 45 camera
only.
Minimum Bend Radius (Inline)
7D radius in 4-inch pipe [7D radius in 200mm pipe]
Radius is measured from the pipe centerline.
Bend radii will be larger for the extended parallel chassis.
Pipe Size Range (Parallel
Chassis)1
8-12-inch [200-300mm] pipe. Continuously adjustable track
and camera.
12-24-inch [300-610mm] pipe. Continuously adjustable
track. Camera extension kit needed to center the camera.
24-inch to flat [610mm –flat]. Continuously adjustable track.
Camera not centered.
Operating Temperature Range
0 º -50 ºC (32 º -122 ºF) Dependent on operating
conditions. Ask your sales expert for more information.
Storage Temperature
-20 ˚ - 60 ˚C (4 ˚–140 ˚F)
Minimum Vehicle Dimensions
848 x 100 x 100 mm (33 x 4 x in) (inline)
331 x 170 x 150 mm (13 x 7 x 6 in) (parallel)
Vehicle Weight
6.8 kg (15 lb) (parallel vehicle)
Depth Rating
60 m (200 ft) water
Tether Length
Up to 300 m (1,000 ft). Travel distance will depend on
traction, bends, etc.
Reel
Optional tether reel with payout encoder.
Front Camera
Spectrum 45™Pan & Tilt Camera
Optional:
Front facing Spectrum 90™(parallel)
Front facing Sapphire™(parallel and/or inline)
Rear facing Sapphire™(parallel)
Rear facing Onyx™(inline)
1
Specified pipe sizes are internal diameters.

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User Manual
Optional Operational Kits
(Parallel Chassis)
Magnet Kit (standard & extended)
Weight Kit (Adds 8 lb (3.6 kg) for traction, standard length)
Camera Extension Kit (3069627). Five spacers up to 6
inches (52 mm).
Auxiliary Lights (Parallel
Chassis)
801 Micro-controlled LEDs
Power Supply (Interface Box)
100-240VAC 50/60Hz, 5A
Certification
The Versatrax 100™system is built in accordance with the Low Voltage Directive 2014/35/EU, Machinery
Directive 2006/42/EC, and Electromagnetic Compatibility Directive 2014/30/EU.
Safety
In order to be able to use this product properly and safely, every user must first read these operating
instructions and observe the safety instructions contained therein. Take care of these operating
instructions and keep them in a place where they can be accessed by everyone. Untrained personnel
should not handle or operate this equipment.
CAUTION: Failure to follow these safety instructions may result in injury or
equipment damage.
This system includes some specific devices that have their own User Manuals. Instructions on those
manuals must be also read before using the system.
WARNING: High Voltage 36-72 VDC. If the equipment is powered from a source
other than an Eddyfi provided controller, the power supplied to the product must
have reinforced isolation from the mains with no reference to earth ground.

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User Manual
WARNING: Magnetic Pinch Hazard –The magnetic
chassis is fitted with rare earth magnets. These magnets
are very strong and create an immanent pinch hazard.
Use caution when handling the magnets or vehicle near
steel objects and tools, they may snap together
unexpectedly.
WARNING: Medical Hazard –Operators with
magnetically sensitive medical implants should be aware
of and follow appropriate practices.
WARNING: Electronic Device Interference –
Magnetically sensitive devices, including computer hard
drives, cell phones, watches and credit cards may be
disrupted or damaged by the magnetic field.
Note: Rare earth materials are mechanically weak, and
magnetically very strong. They must therefore be
handled very carefully to avoid damage.
Note: To reduce risk of injury and damage to equipment, always store the
VT100 magnetic vehicle in its magnetically shielded storage and shipping
box or store the magnets on a steel plate when not in use.
Note: We strongly recommend using gloves when handling the vehicle to
reduce magnetic pinching hazard.
Warning: Avoid Magnetic Slamming. Extreme care must be taken when
handling the vehicle, particularly when placing it onto a wall or into its storage
box. Without taking heed of the sudden pull of the magnetic field onto surface,
the VT100™can be slammed down hard causing damage to the vehicle. Using
a solid grip on the vehicle, we recommend touching down the vehicle by one
end first and then pivoting flat.

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User Manual
WARNING: Intense Optical Radiation - The VT100™camera lights and 801
auxiliary lights are extremely bright. Never look directly at the lights. Use a welding
filter (shade #8 or higher) if inspecting the LEDs.
•CAUTION: Class II Laser: The optional Spectrum 90™ may
be equipped with laser lines. Do not intentionally stare into
the beam. Typically, Class II relies on the blink reflex to limit
exposure to no more than ¼-second. Intentionally staring
into the beam can cause eye injury.
•When performing maintenance or functional checks of the
lasers and camera lights, take precautions to protect nearby
personnel from unintended exposure which could be
temporarily blinding.
•Observe safe lifting practices. For storage and shipping, the VT100 system is packed in three
parts: Controller, Vehicle and Tether. Each of the three components is either built or packed into
a Pelican case with carrying handle. The heaviest case containing the tether and mini-reel is
equipped with wheels and extending handle like a suitcase.
•Do not operate the system with damaged wires. A short circuit may damage the power system,
telemetry system, cameras, or attached equipment. Exposed wires may also create a shock
hazard.
•Disconnect the power source before servicing the product; otherwise, damage may result.
•Although designed for durability, the vehicle and its components or attached devices may suffer
structural damage if dropped or impacted. A lifeline or fall arrest system should be used at all time
when the vehicle is navigating on a vertical or inverted horizontal position. In addition, stepping on
the tether may pull the vehicle off the wall causing it to fall and sustain physical damage.
•All personnel operating or maintaining this equipment must be trained and competent.
•Eddyfi equipment is used in many varied environments from hot/dry to confined spaces to deep
underwater. Such diverse environment risks must be addressed by the operators who are trained
to work in such surroundings. As such, the operator is responsible to determine safe site setup
and appropriate personal protective equipment (PPE) for operation and maintenance of the
equipment.
WARNING: Spark Hazard - Under no circumstances should this equipment be
used in a potentially explosive atmosphere

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User Manual
WARNING: Trip Hazard - Never stand on the tether. A snap load to the tether
may pull it out from underneath you and cause you to fall. Standing on the tether
may also damage its internal conductors, cause unnecessary wear, and decrease
its life. Stepping on the tether may also pull a magnetic vehicle off the wall.
WARNING: High Temperature - The camera head and auxiliary lights may
become hot during operation. Allow a cool-down period before handling.
WARNING: Mechanical Pinch Hazard –Rotating or moving components can
draw fingers into a pinch position. Do not handle the vehicle while mobile parts are
running, turn off power or disconnect the tether while reconfiguring or maintaining
the vehicle.
WARNING: Falling Object - A lifeline or fall arrest system should be used at all
times when using the magnetic option and the vehicle is navigating on a vertical or
inverted surface. When the vehicle is climbing, never stand below the vehicle
operations area.

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User Manual
System Setup
Personnel Requirements
Basic deployment of the VT100™system may be performed by one person. Operations at more complex
worksites may require two people, especially when the console location is removed from the point of
deployment.
•Console Operator: This person is responsible for driving the vehicle, watching the pipe and
making comments about the location and pipe condition. It is also the operator’s responsibility to
assess whether a pipe is in the appropriate condition for safe passage of the vehicle or if there is
a risk of getting stuck. The operator may also assist in general site setup (cones, warning signs,
etc.), vehicle maintenance and configuration.
•Deployment / Tether Handler / Field Maintenance: This person has several tasks including:
oConfiguring the vehicle for the current pipe
oLowering the vehicle in and out of the manhole
oWatching the tether as the vehicle enters and exits the pipe
oOperating the reel and winding the tether during recovery
Establish a good channel of communication between the operator and deployment personnel. Good
communication can avoid accidents, damage to the equipment, and promotes efficiency and productivity.
In particular, the person deploying the vehicle and watching the tether must be able to quickly tell the
operator to stop the vehicle if something goes wrong. The operator should never turn on power or initiate
movement without first communicating with the vehicle handler.
Working And Storage Environment
The control rack, computer and interface box, are to be used in a dry, covered environment only.
These components are not waterproof. Keep all cords and cables away from water.
The tether and vehicle are depth rated to 60 meters (200 feet) of water. The tether connector is a wet-
mate type which may be wet when plugged in but cannot be plugged in underwater. Keep the tether
connector capped with a dummy plug when not connected to the vehicle to help keep out dirt. The tracks
are tolerant to sandy and muddy conditions, although this decreases seal life. The vehicle may also be
operated in dry or dusty environments.
The winch and portable reel are splash resistant only. Refer to the winch or reel manual.
To maximize component life and minimize deployment time it is recommended that the vehicle and tether
be cleaned after use and the entire system stored in a dry, dust free, location.
Refer to the Specifications section for operating and storage temperatures.

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User Manual
System Power
Power Requirements
The VT100™is operated through a 19-inch rackmount interface box. The interface box provides power to
the tether and vehicle.
Power Input: 100-240 VAC, 5 Amps, 50-60 Hz.
Generators / Inverters
If powering the system from a generator or inverter, refer to that unit’s operating manual for
recommendations on continuous and peak load ratings. These power sources may apply a reduced
output rating based on electrical load and environmental temperature. Remember to include the power
needs of any other connected devices (external monitors, recording devices, lighting, etc.) when selecting
a generator or inverter.
Interface Box Connection
The interface box supplies power to the tether and vehicle. It provides a communication interface to the
vehicle, tether reel, and any optional vehicle sensor packages. It also provides video reception and
distribution.
Set-up:
1. Connect the interface box to AC power using an equipment power cord.
2. Connect the tether (or winch deck cable).
3. Connect the communication port to the control computer using a USB cable.
4. Connect video equipment as needed (monitors, recording devices, etc).
a. Front camera: Top row RCA jacks A, B, C.
b. Rear camera: Bottom row RCA jacks D, E, F.
The interface box may be ordered with optional features such as video capture to USB or video format
conversion. Additional connectors may be present on the rear center panel of the enclosure.
1. Connect SD Video A port to control computer using USB3 cable for front camera video capture.
2. Connect SD Video B port to control computer using USB3 cable for rear camera video capture.
Important: USB3 cables are required for video capture (SD VIDEO A / B) to maintain video
quality.

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User Manual
FIGURE 1: POWER SUPPLY & INTERFACE BOX
ICON™Portable Controller Connection
The ICON™Portable Controller supplies power to the tether and vehicle. It provides a communication
interface to the vehicle. It also provides video reception and distribution.
Refer to the Controller Setup section of the ICON Portable Controller User Manual for more information.
Vehicle & Tether Connection
It is important that the tether be properly connected to the vehicle; otherwise, system damage or loss of
vehicle may result. The tether attachment procedure is the same for the parallel and in-line.
1. Confirm the connector pins on the vehicle and tether are clean and lightly lubricated with silicone
grease (DOW Corning #4, Molykote 44, or equivalent).
2. Visually line up the connector pins and push the connector all the way on.
3. Fully screw down and hand tighten the locking collar.
4. Secure the strain relief lanyards onto the vehicle using the tow cable clips illustrated below. Use
Loctite 243 (blue) to secure the screws.
5. Confirm the lanyards are also secured to the tether splice block.

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User Manual
FIGURE 2: TETHER CONNECTION TO THE VEHICLE
Portable Reel Setup
If your system includes a portable reel, follow these steps to operate:
1. Remove the shipping cap from the front of the case and insert the crank handle.
2. Connect the deck cable from the reel to the controller.
3. Disengage the packing brake pin (pull and twist).
4. Make sure the friction brake is engaged to prevent drum freewheeling and tether pileup during
deployment.
5. Connect the tether to the vehicle.
FIGURE 3: PORTABLE REEL SETUP

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User Manual
6. Feed the tether through the level wind as follows:
a. Open the access slot by lifting the two exposed screw heads to raise the tether support
shafts.
b. Pull up on both sides of the top wheel’s brass axle and slide the tether beneath it.
c. Lower the two support shaft screws.
d. Ensure that the top and bottom level wind wheels are tracking properly as the tether is
spooled out. The bottom wheel turns an encoder for counting tether feed and vehicle
travel.
Mini-Reel Setup
If your system includes a Mini-Reel, follow these steps to operate:
1. Remove the Mini-Reel from the shipping case.
2. Connect the deck cable from the reel to the Video Interface and Power Supply.
3. Connect the encoder deck cable from the reel to the Video Interface and Power Supply (if
provided with Mini-Reel).
4. Disengage the shipping brake.
5. Make sure the friction brake is engaged –disengaging the friction brake can result in slack tether
resulting in potentially jamming the reel.
6. Unwind some tether and connect the tether to the vehicle.
FIGURE 4 - MINI-REEL

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User Manual
Microtrac™Voltages
The interface box provides tether power outputs for both 48V and 70V equipment. The VT100™ crawler
is intended for 70V operation. This vehicle should only be fitted with Microtracs™marked for 70V
DC supply. 48V rated tracks will be damaged if connected to this system.
Warning: Track Voltage Input –Microtracs are supplied in two different voltage ranges: 36-
48VDC, and 30-70 VDC. Verify your tracks have the correct voltage input range for your
system. 48V rated tracks will be damaged if connected to a 70-Volt system. Wide input tracks
are designated by a \V/ symbol on the side plate.
FIGURE 5 - MARKING FOR WIDE VOLTAGE INPUT TRACK

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User Manual
Vehicle Configuration
Parallel Configuration
Track Angle Adjustment
The parallel chassis’ track angle may be continually adjusted from flat to 8-inch [200mm] pipe. To change
the track angle, loosen the four M6 socket cap screws located in the end plate slots, move the track to its
new angle, and retighten the screw. Indicator marks have been placed on the end plates for 8”, 10”, 12”,
24” and FLAT configurations (200, 250, 300, 600 mm).
FIGURE 6: TRACK ANGLE ADJUSTMENT

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User Manual
Camera Height Adjustment
Camera height is adjusted by loosening the four M5 socket cap screws in the camera slider, moving the
camera to the required height and retightening the screws. In 12” (300 mm) pipe, the upper adjustment
screws are removed, and lower screws are placed at the top of the slot as illustrated below.
FIGURE 7: CAMERA HEIGHT ADJUSTMENT

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User Manual
Camera Height Extensions (Optional)
An optional height extension kit may be added to the parallel chassis to raise the camera an additional six
inches. Five brackets are included with the kit. Used in combination with the above height adjustment, the
kit allows for continuous camera adjustment between 12 and 24-inch (300-600 mm) pipe.
FIGURE 8: PARALLEL HEIGHT EXTENSION KIT

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User Manual
Camera & Light Installation
Spectrum 45
The front Spectrum 45™ (SP45) camera is mounted to the vehicle using M3x12mm flat head screws.
There is a mark at the back of the camera which indicates the top for correct orientation. At the back of
the camera you will find a ring of six screws around the connector holding on the back-end cap. Typically,
only every second screw is installed, leaving the other three screw positions available for mounting the
camera to the vehicle
Additional lighting is provided by two 801 Lights, installed using M3x8mm socket cap screws. Spacers
move the lights forward to beside the camera.
FIGURE 9: SP45 INSTALLATION

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User Manual
Spectrum 90™
A Spectrum 90™ (SP90) can be installed as an upgrade from the standard SP45™for this vehicle. Note:
this requires a different harness as whip lengths will change.
Note: Installation of an SP90 may require the use of different fasteners when the system is equipped with
a magnet tray. See the Magnet Adjustment section for more information.
FIGURE 10: SP90 INSTALLATION
FIGURE 11: LIGHT MOUNT FOR USE WITH SP90